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Hand Crimp Tool for 2.50mm (.098") Pitch Mini-Lock™ Crimp Terminals
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is WHMA-IPCA620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 2.50mm (.098") Pitch Mini-Lock™ Wire-to-Board Crimp Terminal, 22-28 AWG.
Terminal
Series No. Loose Piece
50351
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638118100
Revision: A
HAND CRIMP TOOL
Specification Sheet
Order No. 63811-8100
Terminal Order No.
Reel
AWG
50351-8100
50351-8000 22-28 0.33-0.08 1.10-1.70 .043-.067 2.30-2.80 .090-.110
Follow the Cut-Off Tab specifications on Applicator specification sheets.
BELL MOUTH
INSULATION
CRIMP
Release Date: 06-26-07
Revision Date: 06-26-07
Wire Size
Insulation Diameter
mm²
mm
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4D
Strip Length
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7
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Summary of Contents for molex 63811-8100
- Page 1 Hand Crimp Tool for 2.50mm (.098") Pitch Mini-Lock™ Crimp Terminals HAND CRIMP TOOL Specification Sheet Order No. 63811-8100 FEATURES TYPE 4D A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 .065 1.59 .062 2.20 OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles LOCATOR IN HANDLE WILL together.
- Page 3 Hand Crimp Tool for 2.50mm (.098") Pitch Mini-Lock™ Crimp Terminals TOOLING PARTIALLY 4. Release the locator button, allowing the locator to return to the CLOSED crimping position. PARTIALLY 5. Close the tool handle until the first ratchet position engages. See CLOSE HANDLE Figure 4.
- Page 4 Hand Crimp Tool for 2.50mm (.098") Pitch Mini-Lock™ Crimp Terminals LOCATOR Note: A crimp height chart is provided with this manual as SQUEEZE Reference Only. Due to the wide range of wires, HERE strands, insulation diameters, and durometers MAKE SURE available, actual crimp height measurements may very CENTER OF LOCATOR SQUEEZE...
- Page 5 Hand Crimp Tool for 2.50mm (.098") Pitch Mini-Lock™ Crimp Terminals 1. The locator must be removing before reversing the tooling. 2. Remove the M3 BHCS which is holding the upper tooling. 3. Flip the upper tooling to the opposite side and replace the M3 BHCS Make sure the small markings on the front and back of the hand tool frame match up and are on the outside of the hand tool frame.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 2222 Wellington Ct. 1-800-78MOLEX 81-462-65-2324 65-6-268-6868 49-89-413092-0 Lisle, IL 60532 U.S.A. amerinfo@molex.com feninfo@molex.com fesinfo@molex.com eurinfo@molex.com 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638118100 Release Date: 06-26-07 Page 7 of 7 Revision: A Revision Date: 06-26-07...
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