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molex 63811-8300 Specification Sheet

Hand crimp tool for 3.50mm (.138") pitch crimp terminals, type 4d
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Hand Crimp Tool for 3.50mm (.138") Pitch Crimp Terminals
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping
position
Right and Left handed applications
This tool is WHMA-IPCA620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 3.50mm (.138") Pitch Crimp Terminal, 18-24 AWG UL1015 and UL1007 or
equivalent.
Terminal Order No.
Terminal
Series No.
Loose Piece
50217-8100
50217
50217-9101
50539-8100
50539
50539-9101
Follow the Cut-Off Tab specifications on Applicator specification sheets.
DEFINITION OF TERMS
BRUS
H
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a
terminal listed in the scope.
Doc No. ATS-638118300
COPY
Revision: A
HAND CRIMP TOOL
Specification Sheet
Order No. 63811-8300
Reel
AWG
50217-8000
18-24 0.80-0.20
50217-9001
50539-8000
18-24 0.80-0.20
50539-9001
See Conditions on page 2.
BELL
MOUTH
INSULATIO
N
CRIMP
Page 1 of 10
Revision Date: 05-16-07
Insulation Diameter
Wire Size
mm²
mm
1.40-3.00
1.40-3.00
CONDUCTO
R
CRIMP
CRIMP
HEIGHT
Release Date: 05-16-07
TYPE 4D
Strip Length
In.
mm
.055-.118
3.00-3.50 .118-.138
.055-.118
3.00-3.50 .118-.138
BEND UP
ROLLIN
G
TWISTING
BEND
DOWN
UNCONTROLLED
In.

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Summary of Contents for molex 63811-8300

  • Page 1 Hand Crimp Tool for 3.50mm (.138") Pitch Crimp Terminals HAND CRIMP TOOL Specification Sheet Order No. 63811-8300 FEATURES TYPE 4D  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...

  • Page 2: Operation

    Profile 18-20: 3.00-1.75mm (.118-.069 inch) Profile 22-24: 2.30-1.40mm (.090-.058 inch) OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the...
  • Page 3 Hand Crimp Tool for 3.50mm (.138") Pitch Crimp Terminals TOOLING 5. Close the tool handle until the first ratchet position engages. See Figure 4. PARTIALLY CLOSED PARTIALLY RELEASE CLOSE LOCATOR LOCATOR HANDLE PUSHED TERMINAL BUTTON THRU TOOLING OPEN POSITIO LOCATOR BUTTON PUSHED IN FIRST...
  • Page 4 Hand Crimp Tool for 3.50mm (.138") Pitch Crimp Terminals preformed to check hand tool crimp. Pull Force value Must exceed the Minimum pull force specifications listed. UNCONTROLLED Doc No. ATS-638118300 Release Date: 05-16-07 COPY Page 4 of 10 Revision: A Revision Date: 05-16-07...
  • Page 5 Hand Crimp Tool for 3.50mm (.138") Pitch Crimp Terminals LOCATOR Locator Replacement SQUEEZ See the parts list on the last page of this MAKE SURE HERE document for the proper locator order CENTER OF number. Follow the steps below to replace SQUEEZ LOCATOR the locator.
  • Page 6 Hand Crimp Tool for 3.50mm (.138") Pitch Crimp Terminals 4. Do the same thing with the lower tooling and tighten the M3 screws. Be sure the small markings line up. 5. Reinstall the locator by following the Instructions in the locator replacement section. UNCONTROLLED Doc No.

  • Page 7: Maintenance

    Hand Crimp Tool for 3.50mm (.138") Pitch Crimp Terminals Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
  • Page 8 Hand Crimp Tool for 3.50mm (.138") Pitch Crimp Terminals the setting wheel clockwise (CW). 3. Release the link to lock the setting wheel in place. 4. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted.

  • Page 9: Warranty

    12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.

  • Page 10: Parts List

    2222 Wellington C 00-78MOLEX 81-462-65-2324 65-6-268-6868 49-89-413092-0 Lisle, IL 60532 U.S erinfo@molex.com feninfo@molex.com fesinfo@molex.com eurinfo@molex.com 630-969-4550 Fax: 630-969-135 Visit our Web site at http://www.molex.com UNCONTROLLED Doc No. ATS-638118300 Release Date: 05-16-07 COPY Page 10 of 10 Revision: A Revision Date: 05-16-07...

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