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Table of Contents
Hand Crimp Tool for Mini-Fit Jr.™ Crimp Terminals
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
This tool is WHMA-IPCA620 Class 2 and RoHS compliant
SCOPE
Products: Mini-Fit Jr.™ Male, and Female Crimp Terminals, 22-28 AWG.
Terminal
Series No.
Loose Piece
39-00-0047 39-00-0172 39-00-0046 39-00-0171
39-00-0066 39-00-0178 39-00-0065 39-00-0177
39-00-0086 39-00-0184 39-00-0085 39-00-0183
39-00-0092 39-00-0197 39-00-0091 39-00-0196
5556
39-00-0111 39-00-0203 39-00-0110 39-00-0202
39-00-0117 39-00-0210 39-00-0116 39-00-0209
39-00-0140 39-00-0216 39-00-0139 39-00-0215
39-00-0156 39-00-0435 39-00-0155 39-00-0434
39-00-0166
39-00-0049 39-00-0129 39-00-0048 39-00-0128
39-00-0068 39-00-0146 39-00-0067 39-00-0145
5558
39-00-0088 39-00-0222 39-00-0087 39-00-0221
39-00-0098 39-00-0433 39-00-0097 39-00-0432
39-00-0123
39-00-2212 39-00-2412 39-00-2211 39-00-2411
44485
39-00-2312
Doc No: ATS- 638115100
Revision: C
HAND CRIMP TOOL
SPECIFICATION SHEET
Order No. 63811-5100
Terminal Order No.
Reel
39-00-0165
39-00-0122
39-00-2311
Customer to cut off terminal from reel: 0.20mm (.008") maximum Cut-off Tab.
See Conditions on page 2
Release Date: 04-03-06
Revision Date: 03-27-08
Insulation
Wire Size
Diameter
Maximum
AWG mm²
mm In.
22-28 0.35-0.08
1.80
22-28 0.35-0.08
1.80
22-28 0.35-0.08
1.80
UNCONTROLLED COPY
TYPE 2C
Strip Length
mm
In.
.071 2.79-3.30 .110-.130
.071 2.79-3.30 .110-.130
.071 2.79-3.30 .110-.130
Page 1 of 7
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Table of Contents
Related Manuals for molex 63811-5100
Summary of Contents for molex 63811-5100
- Page 1 Hand Crimp Tool for Mini-Fit Jr.™ Crimp Terminals HAND CRIMP TOOL SPECIFICATION SHEET Order No. 63811-5100 TYPE 2C FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
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Page 2: Definition Of Terms
Hand Crimp Tool for Mini-Fit Jr.™ Crimp Terminals DEFINITION OF TERMS BEND UP CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. -
Page 3: Operation
JAWS OPEN OPERATION LOCATOR CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. -
Page 4: Maintenance
Hand Crimp Tool for Mini-Fit Jr.™ Crimp Terminals LIFT UP Note: LOCATOR A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands, insulation JAWS diameters, and durometers, actual crimp height measurements OPEN may very slightly. -
Page 5: Warranty
This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. UNCONTROLLED COPY... - Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
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Page 7: Parts List
2222 Wellington Ct. 1-800-78MOLEX 81-462-65-2324 65-6-268-6868 49-89-413092-0 Lisle, IL 60532 U.S.A. amerinfo@molex.com feninfo@molex.com fesinfo@molex.com eurinfo@molex.com 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS- 638115100 Release Date: 04-03-06 Page 7 of 7 Revision: C Revision Date: 03-27-08...
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