HIMA HIMatrix DI 24 01 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
DI 24 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 1.00
HI 800 201 E

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Summary of Contents for HIMA HIMatrix DI 24 01

  • Page 1 HIMatrix Safety-Related Controller DI 24 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.00 HI 800 201 E...
  • Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.
  • Page 3: Table Of Contents

    DI 24 01 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 6 Formatting Conventions ..................7 1.3.1 Safety Notes ......................7 1.3.2 Operating Tips ......................8 Safety ..............9 Intended Use ......................9 2.1.1 Environmental Requirements...................
  • Page 4 Table of Contents DI 24 01 Configuring a Module Using ELOP II Factory............ 22 4.4.1 Configuring the Inputs .................... 22 4.4.2 Signals and Error Codes for the Inputs ..............22 4.4.2.1 Digital Inputs......................22 Operation .............. 23 Handling ........................ 23 Diagnosis ......................
  • Page 5: Introduction

    DI 24 01 1 Introduction Introduction This manual describes the technical characteristics of the module and its use. It also includes instructions on how to install, start up and replace it. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.
  • Page 6: Target Audience

    ELOP II Factory Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.
  • Page 7: Formatting Conventions

    DI 24 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs...
  • Page 8: Operating Tips

    1 Introduction DI 24 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 34 HI 800 201 E Rev.
  • Page 9: Safety

    DI 24 01 2 Safety Safety The following safety information, notes and instructions must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent danger results from the product itself.
  • Page 10: Residual Risk

    2 Safety DI 24 01 Residual Risk No imminent danger results from a HIMatrix system itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site.
  • Page 11: Product Description

    61508, IEC 61511 and IEC 62061), Cat. 4 (EN 954-1) and PL e (EN ISO 13849-1). Further safety standards, application standards and test standards are specified in the certificate available on the HIMA website. Safety Function The module is equipped with safety-related analog inputs.
  • Page 12: Type Label

    3 Product Description DI 24 01 Type Label The type plate contains the following details: Product name Bar code (1D or 2D code) Part no. Production year Hardware revision index (HW Rev.) Firmware revision index (FW Rev.) Operating voltage Mark of conformity Figure 1: Sample Type Label Page 12 of 34...
  • Page 13: Assembly

    DI 24 01 3 Product Description Assembly This chapter describes the layout and function of the plug-in module. 3.4.1 Block Diagram Test I/O Bus 24 Channels Figure 2: Block Diagram HI 800 201 E Rev. 1.00 Page 13 of 34...
  • Page 14: Front View

    3 Product Description DI 24 01 3.4.2 Front View DI 24 Figure 3: Front View Page 14 of 34 HI 800 201 E Rev. 1.00...
  • Page 15: Status Indicators

    DI 24 01 3 Product Description 3.4.3 Status Indicators Color Status Description Green Operating voltage present No operating voltage Module faulty or external faults Reaction as dictated by the diagnosis No module faults and / or no channel faults Table 5: Status Indicators 3.4.4 I/O LEDs...
  • Page 16: Start-Up

    4 Start-Up DI 24 01 Start-Up To start up the controller, it must be mounted, connected and configured in the programming tool. Installation and Mounting The module is mounted in the subrack of the modular HIMatrix F60 system. 4.1.1 Mounting and Removing the Modules To mount and remove the modules, the connection cable clamp terminals must be unplugged.
  • Page 17: Connecting The Digital Inputs

    DI 24 01 4 Start-Up 4.1.2 Connecting the Digital Inputs The use of shielded cables is not required, but improves the EMC conditions significantly. To allow the connection of the clamps to the earth grid of the F60, the diameter of the cable shielding should not exceed 12 mm.
  • Page 18: Surges On Digital Inputs

    4 Start-Up DI 24 01 4.1.2.1 Surges on Digital Inputs Due to the short cycle time of the HIMatrix systems, a surge pulse as described in EN 61000-4-5 can be read in to the digital inputs as a short-term high level. The following measures ensure proper operation in environments where surges may occur: 1.
  • Page 19: Mounting The Di 24 01 In Zone 2

    3.1 W at maximum depending on the power supply voltage. 3. The HIMatrix DI 24 01 module must be supplied with 24 VDC from a power supply unit with safe isolation. Use only power supply units of type PELV or SELV.
  • Page 20: Configuration

    4 Start-Up DI 24 01 Configuration The DI 24 01 module can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used depends on the revision status of the operating system (firmware): ELOP II Factory is required for operating system versions prior to 7. SILworX is required for operating system version 7 and beyond.
  • Page 21: Parameters And Error Codes For The Inputs

    DI 24 01 4 Start-Up 4.3.1 Parameters and Error Codes for the Inputs The following tables specify the system parameters that can be read and set for the inputs, including the corresponding error codes. In the user program, the error codes can be read using the variables assigned within the logic.
  • Page 22: Configuring A Module Using Elop Ii Factory

    4 Start-Up DI 24 01 Configuring a Module Using ELOP II Factory 4.4.1 Configuring the Inputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (inputs) using ELOP II Factory. Refer to the System Manual for Compact Systems or the online help for more details.
  • Page 23: Operation

    DI 24 01 5 Operation Operation The module runs within a HIMatrix base plate and does not require any specific monitoring. Handling Handling of the controller during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3. The device's diagnostic history can also be read using the programming tool.
  • Page 24: Maintenance

    Maintenance No maintenance measures are required during normal operation. If a device or module fails, replace it with an identical type or an alternative type which is admitted by HIMA. Only the manufacturer is authorized to repair the device/module. Faults Refer to Chapter 3.1.1.1, for more information on the fault reaction of inputs.
  • Page 25: Maintenance Measures

    Executing the proof test 6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the controller. HIMA recommends to use system downtimes to load a current version of the operating system into the controller. Refer to the release list to check the consequences of the new operation system version on the system! Load the operating system using the programming tool.
  • Page 26: Decommissioning

    7 Decommissioning DI 24 01 Decommissioning Remove the supply voltage to decommission the module. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. Page 26 of 34 HI 800 201 E Rev. 1.00...
  • Page 27: Transport

    DI 24 01 8 Transport Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission.
  • Page 28: Disposal

    DI 24 01 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 28 of 34...
  • Page 29: Appendix

    DI 24 01 Appendix Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ELOP II Factory Programming tool for HIMatrix systems ElectroMagnetic Compatibility European Norm ElectroStatic Discharge...
  • Page 30: Index Of Figures

    Appendix DI 24 01 Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Front View Figure 4: Label for Ex Conditions Page 30 of 34 HI 800 201 E Rev. 1.00...
  • Page 31: Index Of Tables

    DI 24 01 Appendix Index of Tables Table 1: HIMatrix System Variants Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Part Numbers Table 5: Status Indicators Table 6: I/O LEDs Table 7: Product Data Table 8: Specifications for Digital Inputs Table 9: Terminal Assignment for the Inputs Table 10:...
  • Page 32: Index

    Appendix DI 24 01 Index diagnosis..........23 part number ..........11 fault reaction specifications ........... 15 digital inputs .........11 surge............18 Page 32 of 34 HI 800 201 E Rev. 1.00...
  • Page 34 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Tel: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1014)

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