Related Manuals for J&M 32 Series
Summary of Contents for J&M 32 Series
- Page 1 32 Series GRAIN CART MODEL O P E R A T O R ’ S M A N U A L J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708...
- Page 2 Stance Rear Opposite Auger Side Auger Side Front...
- Page 3 Dealer Pre-Delivery Instructions Grain Cart WHEEL NUTS Check ALL wheel nuts for correct torque setting. (3/4”-400 Ft-Lbs, 22mm-640 Ft-Lbs) Tighten as needed. Re-Check wheel nut torque settings during initial break in period (during 1st, 2nd, 3rd loads, etc.), then periodically afterwards (every 10 hours of use for first 40 hours).
- Page 4 Dealer Pre-Delivery Instructions Grain Cart GEARBOX Check the gearbox oil level. For the process of checking the oil in your gearboxes, refer to “Lubrication Service Schedule” in this manual. Add SAE 80W-90 lubricant as necessary. LIGHTING & SAFETY FEATURES Check the tractor lighting system for functions. Plug the grain cart wire harness into the tractor receptacle and check the cart lighting for correct functions.
-
Page 5: Table Of Contents
Table Of Contents 6 ................... . . To The Dealer 7 . -
Page 6: To The Dealer
To The Dealer Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com. and return it to J. -
Page 7: General Information
General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. -
Page 8: Specifications
Specifications SPECIFICATIONS Walking Tandem Dual Wheels Option Single Wheel Option MODEL 1132 Capacity 1,125 Bushels Capacity 1,150 Bushels Wheels 16x42, 18x38, 18x42 Auger, One Vertical 22” Tires 480/80R42, 520/85R38 Auger, One Horizontal 20” or 520/85R42 Unload Rate Up to 740+ Bushels/Minute Spindles 4 1/2”... -
Page 9: Bolt Torque Chart
Bolt Torque Chart Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware. SAE for SAE hardware and Metric for Metric hardware. Make sure fastener threads are clean and you start thread engagement properly. -
Page 10: Decals
Decals ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing... - Page 11 Warning, Keep Hands Away Decal JM0018039 Danger, Electric Lines Decal JM0015099 J&M Oval Decal (Medium) 5-1/2”x8-1/2” JM0010179 Open and Close Decal for 32 Series Indicator JM0043138 Danger Warning Important Decal JM0037665 Field Position/Storage Position Decal JM0037661 Warning, Pinch Point Decal...
-
Page 12: Safety Rules
Safety Rules ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. -
Page 13: Initial Operation And Maintenance
Initial Operation and Maintenance WARNING BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. Before the grain cart is put into service: Have the safety instructions been read and clearly understood by the operator(s) of this machine? Have the gearboxes been properly filled with SAE 80W-90 gearbox lubricant? Have all nuts, bolts, bearings and braces been properly fastened? Has the PTO been checked for proper overlap? -
Page 14: Operating Instructions
Operating Instructions VERY IMPORTANT: Under no circumstance is it recommended to tow a loaded grain cart in excess of 8 mph. WHEEL NUTS: Are the wheel nuts properly fastened? Torque to 640 Ft.-Lbs. for standard 22mm wheel studs and nuts. Torque to 400 Ft.-Lbs. -
Page 15: Troubleshooting
Operating Instructions 6) Run the auger system EMPTY before loading grain into the tank for actual use. Make certain that the slip clutch is operating and that the upper, lower, and horizontal augers are properly engaged. 7) Connect the lighting 7-prong connector end on the main wiring harness to the tractor electrical outlet. Make sure that all flasher and turn indicator lights are working properly before incidental highway travel. -
Page 16: Lubrication Service Schedule
Lubrication Service Schedule WARNING: BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART 90 DEGREE REAR GEARBOXES: Gearbox lubricant has been added to the gearboxes during final assembly. Recheck the lubricant level before initial operation of the grain cart, then periodically according to use. For the gearbox on the left while looking from the rear of the cart, the fluid level should be between the bottom and halfway point of the 2”... - Page 17 Lubrication Service Schedule IMPORTANT: Your grain cart has grease fittings at all critical points. The following grease fittings should be serviced before the grain cart is put into operation: PTO & DRIVELINE: The grease fittings on the PTO should be serviced after every 8 hours of use. Service the grease fittings on each of the drive bearings and also the universal joints after every 8 hours of use.
-
Page 18: Adjusting The Lower And Upper Flighting
Adjusting the Lower and Upper Flighting WARNING MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE ADJUSTING THE FLIGHTING ASSEMBLY. LOWER FLIGHTING - If the drive-dog and hanger assembly are becoming excessively hot during unloading, the lower flighting and/or hanger may need adjusting. The hanger bushing assembly has elongated holes where it attaches to the outer tube assembly. Loosen the two 1/2”... -
Page 19: Removing Dirt From The Restrictors On The Hydraulic Cylinder
Rear Disconnect Annual Maintenance Before using the cart for the season: Exercise the disconnect handle, adding a lubricant to the 2” output shaft on the first gearbox where the grooved spline coupler slides. Loctite Silver Grade Anti-Seize is recommended. Check the face of the disconnect paddle for excessive wear (1/32” or more). In the event of excessive wear (1/32” or more), contact the J&M Service Department. -
Page 20: Storage
Storage IMPORTANT: When the grain cart is not going to be used for a period of time, store the cart in a dry, protected place. Leaving your grain cart outside, open to the weather will shorten its life. Procedure for Storage Preparation Cover electronic monitor (if equipped) with plastic before washing the grain cart. -
Page 21: Hub & Spindle Assembly 250-10 (Single Wheel Grain Carts)
Hub & Spindle Assembly 250-10 (Single Wheel Grain Carts) Torque Values 22mm Studs 640 Ft.-Lbs. Description Part No. G250-10 Hub, Spindle, and Bearings Assembly with 22mm Studs, Races and Nuts (HSA-1075-22) JM0019927 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 1”-8 x 8” Gr5 Z Hex Bolt (165450) JM0001487 Spindle, 6”... -
Page 22: Hub And Spindle Assembly 550-20 (Single Wheel Grain Carts)
Hub and Spindle Assembly 550-20 (Single Wheel Grain Carts) Torque Values 22mm Studs 640 Ft.-Lbs. Description Part No. G550-20 Hub, Spindle, and Bearings Assembly with 22mm Studs, Races, and Nuts JM0034272 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 1”-8 x 8” Gr5 Z Hex Bolt JM0001487 Spindle, 6”... -
Page 23: Hub & Spindle Assembly W-881 (Walking Tandem Dual Wheels)
Hub & Spindle Assembly W-881 (Walking Tandem Dual Wheels) Torque Values 3/4" Studs 400 Ft.-Lbs. Description Part No. Hub and Spindle Assembly Complete 20-1/4” (3/4” Studs) (HSA-650D) (Walking Tandem Duals)(FAA) JM0019940 1”-8 Gr5 Z Centerlock Hex Nut JM0002149 1”-8 x 7” Gr5 Z Hex Bolt JM0016689 Spindle, 4-1/2”... -
Page 24: Power Take-Off (Pto) Shaft Assembly
Power Take-Off (PTO) Shaft Assembly Red lines indicate where to measure length. Front Half Back Half Description Part No. Back Half Weasler PTO (1-3/4”) (Auto Clutch) 25-3/4” JM0018513 Back Half Weasler PTO (1-3/4”) (Auto Clutch) (XL) 31-3/4” JM0030331 Front Half Weasler PTO (1-3/4”) (Auto Clutch) 25” JM0018514 Front Half Weasler PTO (1-3/4”) (Auto Clutch) (XL) 30-1/4”... -
Page 25: Hitch Assembly
Hitch Assembly Description Part No. 1”-8 x 5-1/2” Gr5 Z Hex Bolt JM0002110 2-7/8” x 16-3/4” Non-Scale Hitch Bar JM0025227 1”-8 x 7” Gr8 YZ Hex Bolt JM0042653 Cast Iron Spade 2-1/4” Pin Hole JM0020529 Cast Iron Clevis (Bolt-On) 2-1/4” Pin Hole JM0020527 3/4”-16 x 2-1/2”... -
Page 26: 90 Degree Gear Box
90 Degree Gear Box Takes 80 Ounces of SAE 80W-90 Gearbox Lubricant. Description Part No. 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 Shaft Cross (09-70312) JM0046081 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011) JM0025067 Gear Shaft - 17 Teeth (71-06194) JM0046075 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007) JM0025068... -
Page 27: Directional Gear Box
3 Directional Gear Box Takes 96 Ounces of SAE 80W-90 Gearbox Lubricant. Description Part No. 1/2”-14 NPT Pipe Plug for Weasler Gearbox (72-20007) JM0025068 1/2” NPT Bushing 1/8” NPT Relief Plug (72-20011) JM0025067 3/8”-16 UNC x 2-1/2” Gr5 Cap Screw for Weasler Gearbox (72-0002) JM0025069 Housing Set (Top and Bottom) for Weasler Gearbox (70-76010) JM0046058 Gearbox Exterior Dust Seal 1-3/4”... -
Page 28: Driveline
Driveline *Shown Single Wheel/Tracks NOTE: For Walking Tandem Duals, Drive Shaft 5 & 7 are in opposite positions NOTE: Cart uses 2 half moon keys on each driveline. NOTE: Bolt and nut are used on U-joint and driveline shields. - Page 29 JM0016678 18 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 19 3 Keyed LF Hydraulic Hose Holder JM0021437 20 97” Hydraulic Hose Shield (1312, 1412, 1522, 32 series) JM0020941 21 32 Series PTO Shield JM0038119 22 90 Deg Gearbox U-Joint Shield JM0042637 23 3/8”-16 x 1”...
-
Page 30: Drag Auger Disengage
Drag Auger Disengage Description Part No. Rear Gearbox Mount Weldment JM0046340 1/2” Gr2 Z Lock Washer JM0019021 1/2”-13 x 1-1/2” Gr5 Z Hex Bolt JM0002100 1/2”-13 x 1-1/4” Gr5 Z SF Hex Bolt JM0010002 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 5/8”... -
Page 31: Clean Out Doors
22 1/4” x 1-3/8” Roll Pin JM0009896 10 2” ID x 2-3/8” OD x 1” LG Bronze Bushing (EB-2) JM0027653 23 Vertical Clean Out Door Latch (32 Series) JM0049152 11 3/16” x 2-1/2” Hair Clip Pin (316HP) JM0001657 24 1/4” x 1-3/4” Lynch Pin JM0001478 12 3/4”... -
Page 32: Feed Gate
Feed Gate Description Part No. 1 1/4” x 19” Hydraulic Hose 19inch4M3k-4G-6MPX-4G-6MP JM0048197 2 1” x 3” Clevis Pin with Cotter Pins JM0019407 3 2” x 12” Hydraulic Cylinder with 1-1/8” Shaft JM0025341 4 1/2”-13 Gr5 Z Centerlock Hex Nut JM0001511 5 Drag Gate Linkage with Bushings JM0044178... -
Page 33: Lower Auger Assembly
Hanger Bushing Assembly (22”) (HBA-22) JM0019656 M5-0.8 x 12 Gr8.8 Z Hex Bolt JM0036046 Limit Switch for Field Light (ME-8111) JM0036040 10 Horizontal Auger (158-3/8” Lg)(1132, 1432) JM0036894 11 Bottom Vertical Auger (145-3/16” Lg) (32 Series) JM0036809 12 20” Horizontal Auger Hanger Bracket JM0038732... -
Page 34: Upper Auger Linkage
Upper Auger Linkage Description Part No. 1/4” Diameter Snap Ring JM0001870 Master Link w/ Keeper (11-1/8” x 3” x 3/4”) JM0035075 Main Fold Link (22-1/2” x 7-7/16” x 1”) JM0034658 1-1/4” ID x 1-1/2” OD x 2” Long Sleeve Composite Bearing JM0021957 5/8”-11 Gr5 Z Centerlock Hex Nut JM0002146 3/8”-16 Gr5 Z Centerlock Hex Nut... -
Page 35: Upper Auger Assembly
Description Part No. *-B = Blue 22” Upper Flighting (127” Lg) JM0038528 *-G = Green 22” 32 Series Top Tube Weldment JM0037727* *-Y = Yellow 3/8”-16 Gr5 Z SF Hex Nut JM0002152 *-BLK = Black Upper Auger Rest Plate JM0034981 3/8”-16 x 1”... -
Page 36: Spout Assembly
Spout Assembly... - Page 37 21 3/8”-16 x 1” Gr5 Z Carriage Bolt JM0001632 22 1/2” ID x 2-1/4” OD Flat Washer - 1/8” Thick JM0019081 23 3/8”-16 Gr5 Z Centerlock Hex Nut JM0001512 24 UHMW - 0.25 Angle Iron - Spout Guide JM0034308 25 32 Series Tip Spout Assembly JM0047941...
-
Page 38: Hydraulic Hoses & Cylinders
Hydraulic Hoses & Cylinders 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x12” Hydraulic Cylinder “Door Cylinder” 3”x24” Hydraulic Cylinder “Fold Cylinder” “Tip Spout Cylinder” “Door Cylinder” “Fold Cylinder” Couplers welded to Shell... - Page 39 Hydraulic Hoses & Cylinders Description Part No. 1/4” x 466” Hydraulic Hose 466inch4M3k-4G-8MP-4G-6MPX JM0048194 3/8” Standard Coupling JM0019562 1/4” x 19” Hydraulic Hose 19inch4M3k-4G-6MPX-4G-6MP JM0048197 2” x 12” Hydraulic Cylinder with 1-1/8” Shaft JM0025341 Seal Kit for 2” Red Lion Hydraulic Cylinder (RK20TR-112) JM0026606 1/4”...
-
Page 40: Auto-Gate Shut-Off Hydraulics
Auto-Gate Shut-Off Hydraulics 1-3/4”x4” Hydraulic Cylinder “Tip Spout Cylinder” 2”x12” Hydraulic Cylinder “Door Cylinder” 3”x24” Hydraulic Cylinder “Fold Cylinder” “Tip Spout Cylinder” “Door Cylinder” “Fold Cylinder” Couplers welded to Shell... - Page 41 Auto-Gate Shut-Off Hydraulics Description Part No. 1/4” x 210” Hydraulic Hose 210inch4M3k-4G-8MP-4G-6MPX JM0048583 3/8” Standard Coupling JM0019562 1/4” x 19” Hydraulic Hose 19inch4M3k-4G-6MPX-4G-6MP JM0048197 2” x 12” Hydraulic Cylinder with 1-1/8” Shaft JM0025341 Seal Kit for 2” Red Lion Hydraulic Cylinder (RK20TR-112) JM0026606 1/4”...
-
Page 42: Auto-Gate Shut-Off Assembly
Auto-Gate Shut-Off Assembly AUTO GATE ACTIVE Description Part No. 1 1/4”-20 x 3-1/2” Gr5 Z Hex Bolt JM0046621 2 1/4”-20 Gr5 Z SF Hex Nut JM0001630 3 Auto-Gate Hydraulic Valve JM0026247 4 1/2” Male ORB x 3/8” Female NPT Swivel; 90 Degree Elbow JM0027285 5 Auto Gate Active Decal JM0046612 6 3-1/2”... -
Page 43: Lights And Wiring
Lights and Wiring Ground (White Wire) Field Light (Black Wire) Tail Light (Brown Wire) Amber Flashing Amber Flashing & Turn Signal & Turn Signal (Yellow Wire) (Green Wire) Description Part No. Red Oval LED Tail Light JM0034389 LED Amber Light (Circular) JM0018819 Extendable Amber Light Assembly (Left Side) JM0018817... -
Page 44: 5-Point Scale System For Single Wheel Grain Carts
5-Point Scale System for Single Wheel Grain Carts GT 400 GT 560 Description Part No. 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 GT 400 Digi-Star Scale Display Monitor JM0019040 GT 560 Digi-Star Scale Display Monitor JM0044177 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 GT 560 Scale Monitor Display Bracket JM0046976... -
Page 45: 5-Point Scale System For Tracks
5-Point Scale System for Tracks GT 400 GT 560 Description Part No. 2-7/8” Digi-Star Weigh Bar, 1” Pin Hole (278WB-T1) JM0000355 GT 400 Digi-Star Scale Display Monitor JM0019040 GT 560 Digi-Star Scale Display Monitor JM0044177 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 GT 560 Scale Monitor Display Bracket JM0046976... -
Page 46: 5-Point Scale System For Walking Tandem Dual Wheels
5-Point Scale System for Walking Tandem Dual Wheels GT 400 GT 560 Description Part No. 2-7/8” Weigh Bar, Weigh-Tronix (1” Hole)(278WB) JM0019969 GT 400 Digi-Star Scale Display Monitor JM0019040 GT 560 Digi-Star Scale Display Monitor JM0044177 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 GT 560 Scale Monitor Display Bracket JM0046976... -
Page 47: Walking Tandem Dual Wheel Assembly
Walking Tandem Dual Wheel Assembly Description Part No. 1”-8 x 3” Gr5 Z Hex Bolt JM0016686 Walker - Triple Pivot Weldment - AS (PBW-1L) JM0025721* Walker - Triple Pivot Weldment - OAS (PBW-1R) JM0010170* 3-3/4” ID, 4-1/2” OD Bronze Bushing (4” Lg) (BB-334) JM0010570 5/8”-11 x 6-1/2”... -
Page 48: Gate Indicator Display Assembly
Open and Close Decal for 32 Series Indicator JM0043138 #6-32 x 3/4” Hex Bolt JM0048557 9/32” ID, 3/4 OD x 7/16” Plastic Spacer for 32 Series Indicator Box JM0048556 1/4”-20 x 2” Gr5 Z Hex Bolt JM0048072 1-5/8” Idler Pully (Long Spring Return) JM0012970 1/2”-13 Gr5 Z Centerlock Hex Nut... -
Page 49: Auger Rest Assembly
Auger Rest Assembly Description Part No. 1/4” Diameter Snap Ring JM0001870 Flip Up Auger Rest Pin (6-7/8” x 1-1/4”) JM0028218 Cable Guide for X-tended Reach Auger Rest JM0046922 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 1/4” ID, 3/4” OD Z Flat Washer JM0003090 1/4”-20 x 2”... -
Page 50: Ladder Assembly
3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 3/8”-16 Gr5 Z SF Hex Nut JM0002152 Swing Out Ladder Adjustable Tab JM0020977 32 Series Ladder JM0038740 Ladder Support Leg JM0012926 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 10 Ladder Guide - 3/16” Thick JM0021947 11 1/4”-20 x 1-1/4”... -
Page 51: Spring Return Assembly
Spring Return Assembly 11 12 Description Part No. 1/4”-20 Gr5 Z Centerlock Hex Nut JM0001505 Aluminum Spacer for Spring Return (1-3/8” x 2-3/16”) Rectangular JM0002445 1-1/4” Idler Pulley (1/4” ID) JM0002439 Large Spring Return Pully Spacer (2 Holes) JM0018897 1-5/8” Idler Pully (Long Spring Return) JM0012970 1/4”-20 x 1”... -
Page 52: Roll Tarp Assembly
Roll Tarp Assembly... - Page 53 Roll Tarp Assembly Description Part No. 1/4”-20 x 1-1/4” Gr5 Z Hex Bolt JM0016673 1/4”-20 Gr5 Z SF Hex Nut JM0001630 Arched Top Endcap for DSR - Grain Cart 141-1/2” JM0044731 3/8”-16 Gr5 Z J-Bolt (384JB) JM0001519 1/4”-20 x 1/2” Gr5 Z Hex Bolt JM0001481 End Cap Plate for DSR - Grain Cart 140-7/8”...