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Related Manuals for J&M TB-6000 Trail-Blazer
Summary of Contents for J&M TB-6000 Trail-Blazer
- Page 1 Operator’s Manual r a i l l a z e r TB-8000 Trail-Blazer H E A D E R T R A N S P O R T Heavy Duty 18,500 lb. Net Carrying Capacity J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708 www.jm-inc.com...
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Page 3: Table Of Contents
Table Of Contents To the Dealer ................. . . 4 General Information . -
Page 4: To The Dealer
To the Dealer TO THE DEALER Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return it to J&M Mfg. -
Page 5: General Information
General Information TO THE OWNER: The purpose of this manual is to assist you in operating and maintaining your header transport in a safe manner. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating conditions. -
Page 6: Safety Rules
Safety Rules Understand that your safety and the safety of other persons are measured by how you service and operate this machine. Know the positions and functions of all controls before you try to operate them. Check all controls in a safe area before starting your work. The safety information given in this manual does not replace safety codes, federal, state, or local laws. -
Page 7: Dimensions & Specifications
Dimensions & Specifications Capacity for Capacity for Highway 20,224 lbs. 18,040 lbs. TB-6000-32 TB-6000-38 20,134 lbs. 17,950 lbs. TB-6000-42 20,074 lbs. 17,890 lbs. TB-6000-48 19,864 lbs. 17,680 lbs. TB-8000-32 22,286 lbs. 19,910 lbs. TB-8000-38 22,196 lbs. 19,820 lbs. 22,136 lbs. 19,760 lbs. -
Page 8: Decals
Decals ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged or Missing Description Part No. HT - Knee Brace Set Up Decal JM0026114 Warning, Tire Wheel or Lug Nut Failure Decal JM0014996 Warning - Fasten Header Securely To Transport Before Moving Decal JM0039381 J&M Oval Decal (Small) 3-5/8”... -
Page 9: Bolt Torque Specifications
Bolt Torque Specifications Always tighten hardware to these values unless a different torque or tightening procedure is listed for specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware. Make sure fastener threads are clean and you start thread engagement properly. -
Page 10: Operations/Maintenance
Operations/Maintenance DANGER: BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE HEADER TRANSPORT. Before the Header Transport is Put into Service: • Has the Slow-Moving Vehicle sign been properly positioned at the rear of the header transport? • Have all danger, warning, caution and important signs on the equipment been read and understood? If employees or others use or are near this equipment, make sure that they also have read and understood all danger, warning, caution and important signs on the equipment and have also read the operator’s manual. - Page 11 This page intentionally left blank.
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Page 12: Standard Dolly
Standard Dolly Description Part No. Trail-Blazer Inner Tongue Pintle Hitch Assembly JM0075569 Torsion Flex Trail-Blazer Inner Tongue Ball Hitch JM0028697 Torsion Flex Trail-Blazer Inner Tongue Clevis JM0030636 .625-11 x 4.5 G8 Zinc Finish hex bolt JM0075570 Lunette Eye (30,000# 3” Forged Eye) JM0015884 5/8”-11 Gr2 Z Centerlock Hex Nut JM0002146... -
Page 13: Torsion Dolly
Torsion Dolly Description Part No. Trail-Blazer Inner Tongue Pintle Hitch Assembly JM0075569 Torsion Flex Trail-Blazer Inner Tongue Ball Hitch JM0028697 Torsion Flex Trail-Blazer Inner Tongue Clevis JM0030636 .625-11 x 4.5 G8 Zinc Finish hex bolt JM0075570 Lunette Eye (30,000# 3” Forged Eye) JM0015884 5/8”-11 Gr2 Z Centerlock Hex Nut JM0002146... -
Page 14: Tb-6000 Dolly Hubs
TB-6000 Dolly Hubs Standard Dolly - No Brakes Torsion Dolly - No Brakes Torsion Dolly - Brakes 14 15 16 17... - Page 15 TB-6000 Dolly Hubs Description Part No. 2-1/4” ID Grease Seal (010-036-00) JM0035951 Tapered Bearing Cone 25580, 12 Ton JM0018104 6k Non-Brake Hub with Inner Outer Races, Studs, and Lug Nuts JM0082504 Bearing Cone (15123) JM0019551 Spindle Washer (1-1/8” ID, 2” OD, 1/8”) (7k Lb Axle) JM0039543 Cotter Pin 1/8”...
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Page 16: Tb-8000 Dolly Hubs
TB-8000 Dolly Hubs Standard Dolly - No Brakes Torsion Dolly - No Brakes 14 15 Torsion Dolly - Brakes 20 21... - Page 17 TB-8000 Dolly Hubs Description Part No. 2-1/4” ID Grease Seal (010-036-00) JM0035951 Tapered Bearing Cone 25580, 12 Ton JM0018104 7k Idler Hub with Studs, Nuts & Races JM0058743 14125A Roller Bearing JM0039542 Spindle Washer (1-1/8” ID, 2” OD, 1/8”) (7k Lb Axle) JM0039543 Cotter Pin 1/8”...
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Page 18: Tb-6000 Rear Axles
TB-6000 Rear Axles Rear Axle No Brakes Rear Axle with Brakes... - Page 19 TB-6000 Rear Axles Description Part No. 2-1/4” ID Grease Seal (010-036-00) JM0035951 Tapered Bearing Cone 25580, 12 Ton JM0018104 6k Non-Brake Hub with Inner Outer Races, Studs, and Lug Nuts JM0082504 Bearing Cone (15123) JM0019551 Spindle D Washer Used For: 5.2K Axle JM0039578 Spring Steel Retaining Clip JM0051458...
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Page 20: Tb-8000 Rear Axles
TB-8000 Rear Axles Rear Axle No Brakes 18 19 Rear Axle with Brakes... - Page 21 TB-8000 Rear Axles Description Part No. 2-1/4” ID Grease Seal (010-036-00) JM0035951 Tapered Bearing Cone 25580, 12 Ton JM0018104 8k Non-Brake Hub with Inner Outer Races, Studs, and Lug Nuts JM0082517 02475 Outer bearing cone JM0060782 Spindle washer JM0060784 Spring Steel Retaining Clip JM0051458 Cup, Large Inner, 12 Ton, 25520 JM0018102...
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Page 22: Header Mounts And Tie-Down Assembly
Header Mounts and Tie-Down Assembly Description Part No. Removable Header Stop Gusset JM0003075 Upper Header Wagon Mount JM0014351 3/16” x 2-1/2” Hair Clip Pin (316HP) JM0001657 Low Profile Bottom Mount Weldment 4” x 8” (Front) JM0037707 5/8”-11 x 6-1/2” Gr5 Z Carriage Bolt JM0001651 3/4”... -
Page 23: Rear Upper Bar Support
Rear Upper Bar Support Description Part No. 3/4”-10 Gr2 Z Centerlock Hex Nut JM0002147 3/4”-10 x 2” Gr5 Z Hex Bolt JM0002106 Knee Brace Bolt On Lower Weldment JM0030418 Splice Clamp for 48’ Top Tube JM0012934 1/2”-13 x 3-1/2” Gr5 Z Hex Bolt JM0009914 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511... -
Page 24: Macdon Fd2 Extensions
MacDon FD2 Extensions TB-6000-48 or TB-8000-48 Specific Parts 21 22 18 19 Picture below shows the suggested set up for your FD2 MacDon header. -
Page 25: Lifting Arms & Props
MacDon FD2 Extensions Description Part No. Upper Bar Clamp (4x8) (UBC-3) JM0003081 1/2”-13 Gr5 Z SF Hex Nut JM0002153 Lifting Arm 10” Extension Weldment JM0079958 3/4”-10 x 2” Gr5 Z Hex Bolt JM0002106 Lifting Arm with Gusset Weldment - 60” Hole Spread (4WS) JM0080106 3/4”-10 Gr2 Z Nylon Locking Hex Nut JM0026756... -
Page 26: Front Fender
Front Fender Description Part No. 1/4” x 1” Self Tapping Screw JM0001716 Breakaway Switch with Cable (BAS-1) JM0001843 Wire Harness Storage Bracket (WHB-1) JM0001438 Trail-Blazer Front Fender JM0010085 1/4”-20 x 3/4” Gr5 Z Hex Bolt JM0001507 1/4” ID, 3/4” OD Z Flat Washer JM0003090 3/8”-16 x 1”... -
Page 27: Fender
Fender Description Part No. 2-Wheel Fender (72-1/2” Length) (WF-1) JM0030412 High Speed Header Transport Fender Bracket JM0018610 Trail-Blazer Center Fender Support Bracket Weldment (FSA-2-16) JM0030407 72” Fender Bar Right JM0017948 72” Fender Bar Left JM0017924 3/8”-16 Gr5 Z SF Hex Nut JM0002152 3/8”-16 x 1”... -
Page 28: Upper Bar
Upper Bar Description Part No. 4” x 8” x 32’ Upper Bar JM0008541 4” x 8” x 38’ Upper Bar JM0008542 4” x 8” x 42’ Upper Bar JM0008539 4” x 8” x 48’ Upper Bar JM0058688 Wire Conduit Description Part No. -
Page 29: Highway Light Bar
Highway Light Bar Description Part No. 1 Header Transport Highway Light Bar Weldment (LMB-2) JM0030217 2 1” ID x 3/16” GW x 1-3/16” GD Grommet JM0016784 3 M6-1.0 x 25 Gr5 YZ Carriage Bolt JM0019445 4 M6 Flat Washer JM0019447 5 M6-1.0 YZ SF Hex Nut JM0002156 6 License Plate Mounting Bracket (LPMB-1) - Page 30 Ag Upper Bar Extension and Telescoping Lightbar Description Part No. Telescoping Arm for Header Transport Light Kit (TA-1) JM0001375 1/2”-13 x 4” Gr5 Z Bent L Bolt JM0021419 1/2”-13 x 2” Gr8 Z Hex Bolt JM0001620 Header Transport Light Mounting Bracket (LMB-1) JM0001374 Neoprene Vibration Damping Mount with 5/8”...
- Page 31 Ag Upper Bar Extension and Pivoting Lightbar 11 12 13 Description Part No. 1/2”-13 x 4” Gr5 Z Hex Bolt JM0048014 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511 Short Light Bar Mount Clamp JM0061627 3/8”-16 x 1” Gr5 Z SF Hex Bolt JM0002092 3/8”-16 Gr5 Z SF Hex Nut JM0002152...
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Page 32: Lights And Wiring On Telescoping Lightbar - Ag, No Brakes
Lights and Wiring on Telescoping Lightbar - Ag, No Brakes Description Part No. 1 Left LED Light Assembly - Header Transport JM0001680 2 Right LED Light Assembly - Header Transport JM0001682 3 Trail-Blazer Rear Light Harness (Ag) JM0030481 4 Breakaway Switch with Cable (BAS-1) JM0001843 5 Break Away Battery Box Assembly (HSBB1) JM0001833... -
Page 33: Lights And Wiring On Pivoting Lightbar- Ag, No Brakes
Lights and Wiring on Pivoting Lightbar- Ag, No Brakes Description Part No. 2-1/2” Amber Round LED Light/Reflector JM0001895 Round Grommet for LED 2-1/2” Light/Reflector JM0001902 2-1/2” Amber Round LED Light/Reflector Assembly (ARLA1) JM0001908 Red Oval Brake Light LED Assembly (BLSTOA1) JM0001903 Oval Grommet for Brake Light LED (OVLG1) JM0001897... -
Page 34: Lights And Wiring On Telescoping Lightbar - Ag, With Brakes
Lights and Wiring on Telescoping Lightbar - Ag, with Brakes Description Part No. 1 Left LED Light Assembly - Header Transport JM0001680 2 Right LED Light Assembly - Header Transport JM0001682 3 Trail-Blazer Rear Light Harness (Ag) JM0030481 4 Header Transport Harness 2-to-1 Extension JM0050904 5 Trail-Blazer Main Brake Harness (Blue and White) JM0030435... -
Page 35: Lights And Wiring On Pivoting Lightbar - Ag, With Brakes
Lights and Wiring on Pivoting Lightbar - Ag, with Brakes Description Part No. 2-1/2” Amber Round LED Light/Reflector JM0001895 Round Grommet for LED 2-1/2” Light/Reflector JM0001902 2-1/2” Amber Round LED Light/Reflector Assembly (ARLA1) JM0001908 Red Oval Brake Light LED Assembly (BLSTOA1) JM0001903 Oval Grommet for Brake Light LED (OVLG1) JM0001897... -
Page 36: Lights And Wiring On Telescoping Lightbar - Highway
Lights and Wiring on Telescoping Lightbar - Highway Description Part No. Red LED Brake Light & Turn Signal, Right Side (Rectangular) (Cart/HS/Box) JM0018838 Trail-Blazer Rear Light Harness (Highway) JM0030483 Rear Light Panel (3 Red Lights) JM0050902 Red LED Brake Light & Turn Signal, Left Side (Rectangular) (Cart/HS/Box) JM0018837 Trail Blazer Rear Light Harness Extension (Brown, Green, Yellow, and White) JM0030439 Side Marker Light (Main Frame) Yellow (SML-2) -
Page 37: Lights And Wiring On Pivoting Lightbar- Highway
Lights and Wiring on Pivoting Lightbar- Highway Description Part No. 2-1/2” Red Round LED Light/Reflector (RRLR1) JM0001901 Round Grommet for LED 2-1/2” Light/Reflector JM0001902 Red Oval Brake Light LED (BLSTOL1) JM0007114 Oval Grommet for Brake Light LED (OVLG1) JM0001897 License Plate Holder and Light JM0016084 Red Oval Brake Light LED Assembly (BLSTOA1) JM0001903...