Travis Industries Flush Wood Plus Owner's Manual

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SAFETY NOTICE:
If this appliance is not properly installed, a house fire may result.
For your safety, follow the installation directions. Contact local
building or fire officials about restrictions and installation
inspection requirements in your area.
Travis Industries, Inc.
12521 Harbour Reach Drive
Mukilteo, WA 98275
www.travisproducts.com
Flush Wood Plus
Cape Cod Insert
 Copyright 2015, T.I.
$10.00
Owner's Manual
 Masonry Fireplace Insert
 Zero-Clearance (Metal) Fireplace Insert
Save these instructions for future reference
100-01266_000
4150520
Listed
Tested to: U.L. 1482 & ULC S628

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Summary of Contents for Travis Industries Flush Wood Plus

  • Page 1 Flush Wood Plus Cape Cod Insert Owner's Manual  Masonry Fireplace Insert  Zero-Clearance (Metal) Fireplace Insert Save these instructions for future reference SAFETY NOTICE: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
  • Page 2: General Information Introduction & Important Information

    We suggest that you attach your Bill of Sale to this Model: Flush Wood Plus page so that you will have all the information you need in one place should the need for service or information...
  • Page 3: Table Of Contents

    Blower and Electrical Parts ........31 Firebox Parts .............. 31 Baffle Removal and Replacement ......32 Air Tube Removal and Replacement ......33 Brick Removal & Replacement ........34 Warranty ..............32 Listing Information ..........37 Index ................38 © Travis Industries 100-01266_000 4150520...
  • Page 4: Safety Precautions

    (UL 103 HT) Clay cause a house fire. residential type chimney or an Liner Do not connect this appliance to approved masonry chimney with any chimney serving another a standard clay tile, or stainless appliance. steel liner. © Travis Industries 100-01266_000 4150520...
  • Page 5 Always follow the instructions in this manual. Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage(s).
  • Page 6: Features & Specifications

    This heater meets the 2015 U.S. EPA’s crib wood emission limits for wood heaters sold after May 15, 2015. Tested to Method 28, 5G1 this heater has been shown to deliver heat at rates ranging from 12,100 to 29,600 BTU/hr and an emission value of 4.4g/h. © Travis Industries 100-01266_000 4150520...
  • Page 7: Fireplace Insert Installation

    Planning The Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you install the fireplace insert yourself, your authorized dealer should review your installation plans. Check with local building officials for any permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation.
  • Page 8: Fireplace Requirements

    Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable method). You may wish to place it in a location where it will be covered by the surround panels. © Travis Industries 100-01266_000...
  • Page 9: Insert Placement Requirements

    Chimney height: 15' (4.5M) minimum; 33' (10M) maximum (measured from base of insert).  Entire fireplace, including chimney, must meet local building requirements.  The fireplace insert must be placed on a masonry hearth built to UBC standards. © Travis Industries 100-01266_000 4150520...
  • Page 10: Zero-Clearance (Metal) Fireplace Requirements

    Inadequate draft may cause backpuffing into the room and `plugging' of the chimney. Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney connector joints. An uncontrollable burn or excessive temperature indicates excessive draft. © Travis Industries 100-01266_000 4150520...
  • Page 11: Insert Rollers

    Flue Bracket components to secure the flue to the They are secured from fireplace insert. inside the firebox, making installation much easier. Self-Drilling Screws Contact RLH for additional details: Flue Opening www.chim-flex.com © Travis Industries 100-01266_000 4150520...
  • Page 12: Cape Cod Face Installation

    1. Remove the bypass and air control rods from the insert as shown below. 2. Route the power and rheostat wires to the side, as shown below. 3. Lay out the sides and breastplate as shown below. © Travis Industries 100-01266_000 4150520...
  • Page 13 (orientation does not matter). 6. Attach the sides and breastplate to the insert, making sure the two clips on each side slide over the tabs on the insert. Make sure the front is centered on the insert. © Travis Industries 100-01266_000 4150520...
  • Page 14 7. Attach the lower grill as shown below (the door must be open to attach). 8. Replace the bypass and air control rods, as shown below. NOTE: You will need to reach into the firebox and hold the bypass yoke while attaching the bypass rod. © Travis Industries 100-01266_000 4150520...
  • Page 15 Place the mantel on top of the sides and breastplate, as shown below. Make sure it is centered, the clips engage the side panels, and it is fully seated. The photo below shows the completed insert. © Travis Industries 100-01266_000 4150520...
  • Page 16 Cord Re-attach the strain relief to the left side (use pliers to compress the strain relief from the top and bottom while pushing it into the hole). Remove the button plug from the left side. © Travis Industries 100-01266_000 4150520...
  • Page 17: Insert With Direct Connection (Masonry Fireplace)

    See the section system with sufficient "Insert Placement draft. Requirements" for Block-off plate or minimum clearances damper adapter and hearth required. Figure 7 © Travis Industries 100-01266_000 4150520...
  • Page 18: Operating Your Appliance

    Shut the air control down to low and allow the stove to cool before proceeding. Over-firing may lead to damage of plated surfaces. If any portion of the heater glows red, it is considered over-firing and will void the warranty. © Travis Industries 100-01266_000 4150520...
  • Page 19 You can also open the door a small amount and let air enter the firebox. Opening the Doors Rotate the handle up. Swing the door open. Closing the Doors Rotate the handle down to secure Lift the handle and close the door. the door. © Travis Industries 100-01266_000 4150520...
  • Page 20: Bypass Operation

    Us e the included pull tool B ypas s P ulled Out to operate the bypas s rod Us ed for s tarting and re-loading B ypas s P us hed In Us ed for normal operation © Travis Industries 100-01266_000 4150520...
  • Page 21: Starting A Fire

    When you light the newspaper this “top-down” fire will burn its way to the center, igniting the larger pieces. With some practice, this method should work for you. © Travis Industries 100-01266_000 4150520...
  • Page 22: Adjusting The Burn Rate

    The air control becomes hot during operation - use gloves or a tool to prevent burns. The air control may take several minutes to influence the burn rate. When making adjustments, you may wish to let the stove burn for 10 minutes to gauge performance. © Travis Industries 100-01266_000 4150520...
  • Page 23: Ash Removal

    © Travis Industries 100-01266_000...
  • Page 24: Blower Operation

    Normal Operating Sounds The steel may creak or click when the stove heats up and cools down - this is normal. Blower Sounds: The blower will make a slight "humm" as it pushes air through the stove. © Travis Industries 100-01266_000 4150520...
  • Page 25: Hints For Burning

    Wood Cutting and Storage Cut wood to length and Store the wood off the ground in a chop into quarters. covered area. Allow for airflow Air Flow around the wood to dry the wood. Air Flow Air Flow © Travis Industries 100-01266_000 4150520...
  • Page 26 Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke. © Travis Industries 100-01266_000 4150520...
  • Page 27: Troubleshooting

    See the section "Door and Glass Inspection" on page 29 for details.  Check the ash bed for coals. Often, coals are still glowing under a slight bed of flyash. By raking these into a pile you can re-start your stove quickly. © Travis Industries 100-01266_000 4150520...
  • Page 28: Maintaining Your Appliance

    The ash acts as a mild abrasive. The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire. © Travis Industries 100-01266_000 4150520...
  • Page 29: Monthly Maintenance

    Excess creosote buildup may cause a chimney fire, that may result in property damage, injury, or death. Operating this appliance continually at a low burn rate (air starvation) or using green (un-seasoned) wood will increase the formation of creosote. © Travis Industries 100-01266_000 4150520...
  • Page 30: Yearly Maintenance

    Slight scaling or rusting of the metal is normal. Make sure the air tubes are secured correctly. Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox. © Travis Industries 100-01266_000 4150520...
  • Page 31: Door Parts

    Blower and Electrical Parts ID # Description Part # ID # Description Part # Left Blower 228-10069 Right Blower 228-10070 (4) Blower Grommets w Spacers 250-00369 Rheostat 250-00302 Rhoestat Knob w Nut 250-00869 Power Cord 250-00316 Thermodisk 228-30050 © Travis Industries 100-01266_000 4150520...
  • Page 32: Firebox Parts

    Remove the bypass plate and damper assembly by pulling forward and leaning the front edge down. Remove the four rear bricks. Remove baffle front and baffle plate (rotate it forward). © Travis Industries 100-01266_000 4150520...
  • Page 33: Air Tube Removal And Replacement

    (you may wish to rotate the tube slightly). Second Tube = 25-7/8” Third Tube = 22-5/8” Back Tube = 19-3/8” Pivot the air tube downwards and slide it out of the air channel on the opposite side. © Travis Industries 100-01266_000 4150520...
  • Page 34: Brick Removal & Replacement

    Remove the floor bricks first. The side bricks are pinned in place by the floor firebrick. Clean the firebox prior to replacing the brick. Refer to the section "Baffle Removal" on page 32 for details on removing the baffle bricks. © Travis Industries 100-01266_000 4150520...
  • Page 35: Warranty

    Limited 7 Year Warranty Register your TRAVIS INDUSTRIES, INC. Limited 7 Year Warranty online at traviswarranty.com. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call.
  • Page 36 14. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.
  • Page 37: Listing Information

    Listing Information Listing Label © Travis Industries 100-01266_000 4150520...
  • Page 38: Index

    Glass Cleaning ............. 28 Glass Replacement ............31 Hearth Requirements ........... 9 Heating Specifications ..........6 Hints for Burns ............. 25 Installation Options ............6 Listing Label ..............37 Maintenance ..............28 Monthly Maintenance ........... 29 © Travis Industries 100-01266_000 4150520...

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