Travis Industries Flush Wood Plus Insert Owner's Manual

Masonry fireplace insert
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Flush Wood Plus Insert

SAFETY NOTICE:

If this appliance is not properly installed, a house fire may
result. For your safety, follow the installation directions.
Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
Dragon Wholesaling Pty. Ltd.
Unit 2, 16 Lexington Drive
Bella Vista NSW 2153
Australia
Owner's Manual
• Masonry Fireplace Insert
Save these instructions for future reference
© Copyright 2011, T.I.
$10.00
100-01261
4110328
Tested By:
HRL Technology – Victoria
Tramway Rd
Morwell Vic 3840
Australia
REPORT NUMBER: HCMG/11/004

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Summary of Contents for Travis Industries Flush Wood Plus Insert

  • Page 1: Safety Notice

    Flush Wood Plus Insert Owner's Manual • Masonry Fireplace Insert Save these instructions for future reference SAFETY NOTICE: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
  • Page 2: General Information Introduction & Important Information

    We suggest that you attach your Bill of Sale Model: Flush Wood Plus to this page so that you will have all the information you need in one place should the need for service or information occur. Serial Number: Purchase Date: Purchased From: © Travis Industries 100-01261 4110328...
  • Page 3: Table Of Contents

    Blower and Electrical Parts ........26 Firebox Parts .............. 26 Baffle Removal and Replacement ......27 Air Tube Removal and Replacement ......28 Brick Removal & Replacement ........29 Listing Information ............ 30 Index ................32 © Travis Industries 100-01261 4110328...
  • Page 4: Safety Precautions

    (UL 103 HT) cause a house fire. Liner residential type chimney or an Do not connect this appliance to approved masonry chimney with any chimney serving another a standard clay tile, or stainless appliance. steel liner. © Travis Industries 100-01261 4110328...
  • Page 5 Always follow the instructions in this manual. Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage(s).
  • Page 6: Features & Specifications

    6-3/8" (162mm) 18-7/8" (480mm) 19-3/4" (502mm) 21-1/2" (547mm) 10" (254mm) 17-3/4" (451mm) 1-1/4" (32mm) Figure 1 (a) Measure clearances from base of insert (b) Fireplace Opening Emissions APPLIANCE EMISSION FACTOR BURNING HARDWOOD = 1.5 g/Kg © Travis Industries 100-01261 4110328...
  • Page 7: Fireplace Insert Installation

    Planning The Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you install the fireplace insert yourself, your authorized dealer should review your installation plans. Check with local building officials for any permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation.
  • Page 8: Fireplace Requirements

    Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable method). You may wish to place it in a location where it will be covered by the surround panels. © Travis Industries 100-01261...
  • Page 9: Insert Placement Requirements

    Chimney height: 15' (4.5M) minimum; 33' (10M) maximum (measured from base of insert). • Entire fireplace, including chimney, must meet local building requirements. • The fireplace insert must be placed on a masonry hearth built to code standards. © Travis Industries 100-01261 4110328...
  • Page 10: Face Dimensions

    This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be responsible for external forces leading to less than optimal performance.
  • Page 11: Insert Rollers

    Flue (flexible or rigid) Included in the owner’s pack are three “flue brackets” and six self- drilling screws. Use these Flue Bracket components to secure the flue to the fireplace insert. Self-Drilling Screws Flue Opening © Travis Industries 100-01261 4110328...
  • Page 12: Surround Panel And Face Installation

    4. Place the face near the fireplace. Attach the rheostat wires (and power wires, if applicable). Tuck all excess wire under the fireplace, away from hot or moving components. 5. Attach the face to the surround panels. © Travis Industries 100-01261 4110328...
  • Page 13: Re-Routing The Electrical Cord To The Left Side

    Cord Re-attach the strain relief to the left side (use pliers to compress the strain relief from the top and bottom while pushing it into the hole). Remove the button plug from the left side. © Travis Industries 100-01261 4110328...
  • Page 14 Follow the liner manufacturer's insturctions for installation and support. Combustible Mantle Airtight Insulated Clean-Out Surround Panels Remove damper or wire it open See the section "Insert Placement Requirements" for minimum clearances and hearth required. Figure 8 © Travis Industries 100-01261 4110328...
  • Page 15: Operating Your Appliance

    Shut the air control down to low and allow the stove to cool before proceeding. Over-firing may lead to damage of plated surfaces. If any portion of the heater glows red, it is considered over-firing and will void the warranty. © Travis Industries 100-01261 4110328...
  • Page 16: Opening The Doors

    You can also open the door a small amount and let air enter the firebox. Opening the Doors Rotate the handle up. Swing the door open. Closing the Doors Rotate the handle down to secure Lift the handle and close the door. the door. © Travis Industries 100-01261 4110328...
  • Page 17: Bypass Operation

    When starting or re-loading, pull the bypass out. • During normal operation, push the bypass in. Use the included pull tool Bypass Pulled Out to operate the bypass rod Used for starting and re-loading Bypass Pushed In Used for normal operation © Travis Industries 100-01261 4110328...
  • Page 18: Starting A Fire

    When you light the newspaper this “top-down” fire will burn its way to the center, igniting the larger pieces. With some practice, this method should work for you. © Travis Industries 100-01261 4110328...
  • Page 19: Adjusting The Burn Rate

    If the ashes are disposed of by burial in soil or otherwise locally ASHES dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. © Travis Industries 100-01261 4110328...
  • Page 20: Blower Operation

    Normal Operating Sounds The steel may creak or click when the stove heats up and cools down - this is normal. Blower Sounds: The blower will make a slight "humm" as it pushes air through the stove. © Travis Industries 100-01261 4110328...
  • Page 21: Hints For Burning

    Wood Cutting and Storage Cut wood to length and Store the wood off the ground in a chop into quarters. covered area. Allow for airflow Air Flow around the wood to dry the wood. Air Flow Air Flow © Travis Industries 100-01261 4110328...
  • Page 22: Troubleshooting

    See the section "Door and Glass Inspection" on page 24 for details. • Check the ash bed for coals. Often, coals are still glowing under a slight bed of flyash. By raking these into a pile you can re-start your stove quickly. © Travis Industries 100-01261 4110328...
  • Page 23: Maintaining Your Appliance

    For stubborn creosote, dip a moist paper towel or newspaper in cold ash before cleaning. The ash acts as a mild abrasive. The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire. © Travis Industries 100-01261 4110328...
  • Page 24: Monthly Maintenance

    Excess creosote buildup may cause a chimney fire, that may result in property damage, injury, or death. Operating this appliance continually at a low burn rate (air starvation) or using green (un-seasoned) wood will increase the formation of creosote. © Travis Industries 100-01261 4110328...
  • Page 25: Yearly Maintenance

    Slight scaling or rusting of the metal is normal. Make sure the air tubes are secured correctly. Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox. © Travis Industries 100-01261 4110328...
  • Page 26: Door Parts

    Blower and Electrical Parts ID # Description Part # ID # Description Part # Left Blower 228-10069 Right Blower 228-10070 (4) Blower Grommets w Spacers 250-00369 Rheostat 250-00302 Rhoestat Knob w Nut 250-00869 Power Cord 250-00316 Thermodisk 228-30050 © Travis Industries 100-01261 4110328...
  • Page 27: Firebox Parts

    Remove the bypass plate and damper assembly by pulling forward and leaning the front edge down. Remove the four rear bricks. Remove baffle front and baffle plate (rotate it forward). © Travis Industries 100-01261 4110328...
  • Page 28: Air Tube Removal And Replacement

    (you may wish to rotate the tube slightly). Second Tube = 25-7/8” Third Tube = 22-5/8” Back Tube = 19-3/8” Pivot the air tube downwards and slide it out of the air channel on the opposite side. © Travis Industries 100-01261 4110328...
  • Page 29: Brick Removal & Replacement

    Remove the floor bricks first. The side bricks are pinned in place by the floor firebrick. Clean the firebox prior to replacing the brick. Refer to the section "Baffle Removal" on page 27 for details on removing the baffle bricks. © Travis Industries 100-01261 4110328...
  • Page 30: Listing Label

    APPLIANCE EMISSION FACTOR BURNING HARDWOOD = 1.5 g/Kg TESTED TO: AS/NZS 4013: 1999 REPORT NUMBER: HCMG/10/058 Manufactured Exclusively for: DRAGON WHOLESALING PTY. LTD., INC. TRAVIS INDUSTRIES, INC. UNIT 2, 16 Lexington Drive Mukilteo, WA USA Bella Vista NSW 2153 Australia U.S.
  • Page 31: Listing Information

    Listing Information © Travis Industries 100-01261 4110328...
  • Page 32: Index

    Overnight Burn ............20 Paint (Touch-Up Paint) .......... 25 Paint Curing ............15 Re-Loading the Stove ........... 20 Safety Label ............30 Safety Precautions ..........4 Smell (from paint curing) ........15 Smoke Enters Room (Troubleshooting) ....22 © Travis Industries 100-01261 4110328...

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Flush wood plus

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