Travis Industries Large Flush Wood Insert Owner's Manual
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Travis Industries Large Flush Wood Insert Owner's Manual

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Owner's Manual
 Masonry Fireplace Insert
 Zero-Clearance (Metal) Fireplace Insert
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SAFETY NOTICE:
If this appliance is not properly installed, a house fire may result.
For your safety, follow the installation directions. Contact local
building or fire officials about restrictions and installation
inspection requirements in your area.
Travis Industries, Inc.
12521 Harbour Reach Drive
Mukilteo, WA 98275
www.travisproducts.com
Large Flush
Wood Insert
(Rectangular or Arched)
 Copyright 2015, T.I.
$10.00
100-01273
4150514
Listed
Tested to: U.L. 1482 & ULC S628

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Summary of Contents for Travis Industries Large Flush Wood Insert

  • Page 1 If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Travis Industries, Inc.  Copyright 2015, T.I. 12521 Harbour Reach Drive Listed $10.00...

  • Page 2: Introduction

    Introduction Introduction We welcome you as a new owner of a Large Flush Wood Insert. In purchasing a Large Flush Wood Insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. This insert is one of the finest appliances the world over.

  • Page 3: Table Of Contents

    Igniter – Firebrick and Housing Closing the Door ..........17   Installation ............36   Bypass Operation .......... 18   Listing Label ............40   Maintaining Catalytic Burn-Off ..... 18   Catalytic Combustor – Use and Cleaning ..19 © Travis Industries 100-01273 4150514...
  • Page 4 (UL 103 HT) Clay cause a house fire. residential type chimney or an Liner Do not connect this appliance to approved masonry chimney with any chimney serving another a standard clay tile, or stainless appliance. steel liner. © Travis Industries 100-01273 4150514...
  • Page 5 Always follow the instructions in this manual. Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage(s).

  • Page 6: Installation Options

    This heater meets the 2015 U.S. EPA’s crib wood emission limits for wood heaters sold after May 15, 2015. Tested to Method 28, 5G2 this heater has been shown to deliver heat at rates ranging from 8,500 to 35,300 BTU/hr and an emission value of 0.58 g/h. © Travis Industries 100-01273 4150514...

  • Page 7: Planning The Installation

    Planning the Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you install the fireplace insert yourself, your authorized dealer should review your installation plans. Check with local building officials for any permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation.

  • Page 8: Fireplace Requirements

    Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable method). You may wish to place it in a location where it will be covered by the surround panels. © Travis Industries 100-01273...

  • Page 9: Insert Placement Requirements

    * In the US, a 16” (407mm) hearth may be used if base of insert is 2” (51mm) above combustible floor surfaces (carpet, wood, etc.). See “Hearth Requirements” for full details. Side Wall Max. 1" 26mm Figure 3 © Travis Industries 100-01273 4150514...

  • Page 10: Hearth Requirements

    See minimum mantel clearances below. Max. 12" (305mm) Max. 1" (25mm) Min. 41" (1042mm) Maximum Mantel Depth (b) Min. 37" Mantel Height (940mm) Above Base of Fireplace 41" (1042mm) 40" 39" 38" Base of Insert 37" (940mm) © Travis Industries 100-01273 4150514...

  • Page 11: Masonry Fireplace Requirements

     Entire fireplace, including chimney, must meet local building requirements. Permits may be required for installation. Final approval is contingent upon the authority having local jurisdiction. Inform you insurance agent of this fireplace insert. © Travis Industries 100-01273 4150514...

  • Page 12: Drafting Performance

    The fettle is designed to prevent ash from spilling out of the firebox opening. It is held in place with two tabs and slots at the front of the firebox (see pictures below). The fettle is optional and may be removed if desired. © Travis Industries 100-01273...

  • Page 13: Flue Installation

    See the section "Insert We recommend using non-combustible Placement Requirements" for fiberglass insulation to seal the fireplace minimum clearances and enclosure (chimney top and bottom, and hearth required. surround panels) Seal the flue connection to the insert © Travis Industries 100-01273 4150514...

  • Page 14: Surround Panel Installation

    Make sure these wires do not become pinched or damaged during panel and face installation. Face Installation There are several face options available for this fireplace insert. Refer to the instructions included with your face. © Travis Industries 100-01273 4150514...

  • Page 15: Re-Routing The Electrical Cord To The Left Side

    Cord Re-attach the strain relief to the left side (use pliers to compress the strain relief from the top and bottom while pushing it into the hole). Remove the button plug from the left side. © Travis Industries 100-01273 4150514...

  • Page 16: Safety Notice

    Shut the air control down to low and allow the stove to cool before proceeding. Over-firing may lead to damage of plated surfaces. If any portion of the heater glows red, it is considered over-firing and will void the warranty. © Travis Industries 100-01273 4150514...

  • Page 17: Opening The Door

    To prevent smoke from entering the room, open the bypass before opening the door (see following page for directions). You can also open the door a small amount and let air enter the firebox. Opening the Door Closing the Door © Travis Industries 100-01273 4150514...

  • Page 18: Bypass Operation

    Combustor temperatures over 500° F (260° C), temperature indicate the combustor is working and igniting unburnt fuel. The combustor can also be viewed through the glass from below. You will notice the combustor glowing red when the combustor is working effectively. © Travis Industries 100-01273 4150514...

  • Page 19: Catalytic Combustor - Use And Cleaning

    If ash is accumulating, use the brush to clear off visible flyash. NOTE: To thoroughly clean the combustor, use an ash vacuum to pull flyash from the combustor (see page 30). Combustor © Travis Industries 100-01273 4150514...

  • Page 20: Starting A Fire

    When you light the newspaper this “top-down” fire will burn its way to the center, igniting the larger pieces. With some practice, this method should work for you. © Travis Industries 100-01273 4150514...

  • Page 21: Adjusting The Burn Rate

    Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash (make sure ash is entirely extinguished). There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact your dealer for details. © Travis Industries 100-01273 4150514...

  • Page 22: Understanding Your Heater's Combustion System

    © Travis Industries 100-01273 4150514...

  • Page 23: Blower Operation

    Normal Operating Sounds The steel may creak or click when the stove heats up and cools down - this is normal. Blower Sounds: The blower will make a slight "humm" as it pushes air through the stove. © Travis Industries 100-01273 4150514...

  • Page 24: Hints For Burning

    Wood Cutting and Storage Cut wood to length and Store the wood off the ground in a chop into quarters. covered area. Allow for airflow Air Flow around the wood to dry the wood. Air Flow Air Flow © Travis Industries 100-01273 4150514...

  • Page 25: Do Not Burn List

    Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke. © Travis Industries 100-01273 4150514...

  • Page 26: Troubleshooting

    See the section "Door and Glass Inspection" on page 28 for details.  Check the ash bed for coals. Often, coals are still glowing under a slight bed of flyash. By raking these into a pile you can re-start your stove quickly. © Travis Industries 100-01273 4150514...

  • Page 27: Daily Maintenance (While Stove Is In Use)

    For stubborn creosote, dip a moist paper towel or newspaper in cold ash before cleaning. The ash acts as a mild abrasive. The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire. © Travis Industries 100-01273 4150514...

  • Page 28: Monthly Maintenance (While Appliance Is In Use)

    Excess creosote buildup may cause a chimney fire that may result in property damage, injury, or death. Operating this appliance continually at a low burn rate (air starvation) or using green (un-seasoned) wood will increase the formation of creosote. © Travis Industries 100-01273 4150514...

  • Page 29: Yearly Maintenance

    Slight scaling or rusting of the metal is normal. Make sure the air tubes are secured correctly. Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox. © Travis Industries 100-01273 4150514...

  • Page 30: Cleaning The Catalytic Combustor

    1. With the stove fully cooled, insert the ash vacuum nozzle into the area directly above the door opening. 2. Carefully place the brush surface of the nozzle over the catalytic combustor openings and remove any ash or debris. Take care to prevent damage to the catalytic combustor (the surface is fragile). © Travis Industries 100-01273 4150514...

  • Page 31: Door Parts

    (do not stretch the gasket. The cement fully cures with heat from the stove. You may need to open and close the door repeatedly to get the gasket to seat fully. © Travis Industries 100-01273...

  • Page 32: Blower And Electrical Parts

    Qty. Part # ID # Description Qty. Part # Left Blower 228-10069 Right Blower 228-10070 (4) Blower Grommets w Spacers 93005017 Rheostat w Nut & Washer 250-00302 Rheostat Knob 250-00369 Power Cord 250-00316 Thermodisk 228-30050 © Travis Industries 100-01273 4150514...

  • Page 33: Firebox Parts

    If the combustor is pushed at a side angle it will not come out. © Travis Industries 100-01273 4150514...

  • Page 34: Air Tube Removal & Replacement

    (you may wish to rotate the tube slightly). Front Tube = 27-7/8" 709mm Middle Tube = 26" 661mm Back Tube = 21-1/4" 540mm Pivot the air tube downwards and slide it out of the air channel on the opposite side. © Travis Industries 100-01273 4150514...

  • Page 35: Brick Removal & Replacement

    Remove the floor bricks first. The side bricks are pinned in place by the floor firebrick. Clean the firebox prior to replacing the brick. Refer to the section "Baffle Removal" on page 33 for details on removing the baffle bricks. © Travis Industries 100-01273 4150514...

  • Page 36: Tm Igniter - Firebrick And Housing Installation

    HINT: If you are not using the igniter, store these components inside the fireplace cavity in case the homeowner later decides to install them. 1. Remove the two firebricks from the front left corner of the firebox. 2. Place the igniter firebrick as shown below. © Travis Industries 100-01273 4150514...
  • Page 37 4. Remove the cover and gasket using a 5/16” nutdriver. See the photos below. 5. Install the housing as shown below. NOTE: The gasket’s hole patterns are unique. The housing must be re-installed in the same configuration. If the holes are not aligned, rotate the gasket 90. © Travis Industries 100-01273 4150514...
  • Page 38 TRAVIS INDUSTRIES, INC., 12521 Harbour Reach Drive, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call.

  • Page 39: If Warranty Service Is Needed

    15. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.

  • Page 40: Listing Label

    115V., 60 Hz, 1.8 Amps Manufactured by: Blowers: # 228-10069 / 228-10070 TRAVIS INDUSTRIES, INC. Do not route power cord under or in front of appliance. 12521 Harbour Reach Drive Mukilteo, WA 98275 Replace glass only with 5mm neoceramic or ceramic glass.
  • Page 41 Listing Information © Travis Industries 100-01273 4150514...
  • Page 42 Fireplace Altered Tag ......... 8 Verify the Installation ........16 Fireplace Requirements ........8 Wood Cutting and Storage ......24 Flue Installation ..........13 Yearly Maintenance ......... 29 GreenStart Igniter – Firebrick Installation ..36 © Travis Industries 100-01273 4150514...

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