Travis Industries Green Smart Owner's Manual

Direct vent fireplace insert, masonry or factory built (metal) woodburning fireplace, residential or mobile home, natural gas or propane
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WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an
aftermarket permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local
codes.
This appliance is only for use with the
type(s) of gas indicated on the rating
plate. A conversion kit is supplied with
the appliance.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
 Copyright 2012, T.I.
$10.00
100-01286_000
DVL GSR NB Insert
Owner's Manual
Tested and Listed by
ANSI Z21.88 CSA 2.33
 Direct Vent Fireplace Insert
 Masonry or Factory Built (Metal) Wood-
Burning Fireplace
Residential or Mobile Home
Natural Gas or Propane
4120301
4800 Harbour Pointe Blvd. SW
Travis Industries, Inc.
www.travisproducts.com
Mukilteo, WA 98275

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Summary of Contents for Travis Industries Green Smart

  • Page 1 This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance. Travis Industries, Inc. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
  • Page 2: Introduction

    This serial number will be needed in case you require Or, mail your warranty card to: service of any type. Travis Industries House of Fire 4800 Harbour Pointe Blvd. SW Model: DVL GSR NB Mukilteo, WA 98275 Serial Number: Save Your Bill of Sale.
  • Page 3: Table Of Contents

      Installation ............... 21   IF WARRANTY SERVICE IS NEEDED: ..42   Glass Frame Removal and Installation ..23   LP Conversion Instructions ......43 Glass Frame Removal and Installation   (continued) ............24 © Travis Industries 4120301 100-01286_000...
  • Page 4 Immediately call a qualified vicinity of this heater. service technician to inspect the appliance and to replace any part of the control system that has been under water. © Travis Industries 4120301 100-01286_000...
  • Page 5 Don't modify or replace orifices. damaged. Replacement of the Replace glass with Travis glass glass should be done by a licensed only. or qualified service person. • Operate the heater according to the •...
  • Page 6: Features

    This heater is shipped in natural gas (NG) configuration but may be converted to use propane (LP) using a conversion kit. The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 4120301 100-01286_000...
  • Page 7: Installation Warnings

    Connect the gas line and gas vent to the appliance. Install the optional surround panels and trim. Install the burner and media (logs or stones). Follow the instructions under "Finalizing the Installation" on page 25. © Travis Industries 4120301 100-01286_000...
  • Page 8: Additional Items Required

    See the table below to verify you have all of the items required. Burner Style EmberFyre™ Burner DancingFyre™ Burner 96900107 96900108 Logs Included w Burner Driftwood Log Set (sku 94500562) Media Fyre-Stone Stone Set (sku 94700734) Log Set (sku 94500561) © Travis Industries 4120301 100-01286_000...
  • Page 9: Top Convection Deflector

    Attach the “This fireplace has been altered…” plate to the fireplace (use two screws or other suitable method). You may wish to place it in a location where it will be covered by the surround panels. © Travis Industries 4120301...
  • Page 10: Factory-Built (Metal) Wood-Burning Fireplace Requirements

    The heater and face must not contact combustible surfaces. A non-combustible hearth extension is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. © Travis Industries 4120301 100-01286_000...
  • Page 11: Leveling Bolts

     The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. © Travis Industries 4120301 100-01286_000...
  • Page 12: Clearances

    If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Maximum Mantel Depth 37"+(940mm+) 36"(915mm) 35"(889mm) Mantel Height 34"(864mm) Above Base of Insert (n) 33"(839mm) 32"(813mm) 31"(788mm) © Travis Industries 4120301 100-01286_000...
  • Page 13: Face Mounting Brackets - Arched, Artisan, Metropolitan, Victorian Lace

    Install the face mounting brackets with the included nuts. NOTE: The brackets install with this pair of closely spaced flanges at the top. NOTE: The brackets install into the lower pair of holes on the insert. © Travis Industries 4120301 100-01286_000...
  • Page 14: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4120301 100-01286_000...
  • Page 15: Vent Requirements

    4” UL 441 or 1777 Gas Liner for Exhaust, 3” UL 441 or 1777 Gas Liner for Air Inlet  Simpson Duravent 6-5/8” to 3” & 4” Co-Linear Adapter and Flashing (Travis Part # 98900124).  Simpson Duravent High-Wind Vertical Termination Cap (46DVA-VCH) or Prairie Cap...
  • Page 16: Vent Restrictor

    Position 2 Vent Installation Secure the vent to the fireplace insert and termination kit using screws. Inlet (3" 76mm) Exhaust (4" 102mm) 3" (76mm) dia. 4" (102mm) dia. Duravent Chimney Liner Termination Kit Inlet Exhaust © Travis Industries 4120301 100-01286_000...
  • Page 17: Vent Location

    Exhaust 4" dia. 6-5/8" to 3" & 4" Colinear Exhaust Gas Liner Adapter & Flashing 4" dia. Gas Liner (Travis Part # 98900124) Any cracks or Inlet damage inside the 3" dia. Gas Liner chimney must be repaired. A block-off plate must seal the intake to the chimney space.
  • Page 18: Vent Connector Removal And Installation

    4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. © Travis Industries 4120301 100-01286_000...
  • Page 19: Vent Connector Removal And Installation (Continued)

    Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4120301 100-01286_000...
  • Page 20: Surround Panel Installation

    This keeps the trim tight against the panel. panel Optional Knock-Out An optional knock-out is provided if the power cord is routed behind the surround panel. © Travis Industries 4120301 100-01286_000...
  • Page 21: 1-Piece Surround Panel

    (use the lower holes). d. Replace the two screws removed in step “a”. e. Install two screws into the upper holes on the mounting brackets. NOTE: The upper screws keep the brackets from swiveling. © Travis Industries 4120301 100-01286_000...
  • Page 22 Installation (for qualified installers only) 2. Attach the surround panel as shown below. © Travis Industries 4120301 100-01286_000...
  • Page 23: Glass Frame Removal And Installation

    Hang the glass frame on the firebox. latch bracket. b) While holding in place, attach the upper latches (follow the instructions to the right in reverse). c) Lift the glass frame slightly and attach the lower latches. © Travis Industries 4120301 100-01286_000...
  • Page 24: Glass Frame Removal And Installation (Continued)

    You will need to push slightly to get the latch to insert. Glass Once fully inserted, turn the latch until it is is level. © Travis Industries 4120301 100-01286_000...
  • Page 25: Steps For Finalizing The Installation

    Battery Holder for Control Panel Lights B attery C onnector for C ontrol P anel Lights CONTINUOUS HIGH PILOT REMOTE GREEN SMART ACCENT LIGHT PILOT The remote receiver uses 4 AA batteries. The remote uses 3 AAA batteries. Install the logs.
  • Page 26: Air Shutter Adjustment

    11. Adjust the flame to its highest position - the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy.
  • Page 27: Before You Begin

    Press the “ON” button on the transmitter (receiver will beep 4 times). "Beep" "Beep" "Beep" "Beep" "Beep" "Beep" “Beep” ==== Figure 2 NOTE: If power is cut off to the receiver for an extended period of time, you may need to re-synchronize the remote. © Travis Industries 4120301 100-01286_000...
  • Page 28: Starting The Heater For The First Time

    Location of Controls Most features will be controlled by the included remote. Swing the access door and control cover down to access the controls on the insert. CONTINUOUS HIGH PILOT REMOTE GREEN SMART ACCENT LIGHT PILOT © Travis Industries 4120301 100-01286_000...
  • Page 29: Direct Operation

    “remembers” the last setting). If you wish to adjust the mode settings use the transmitter mode button to adjust the settings (see “Mode Controls” on page 33). The thermostat and burner on/off operating functions will not work on the transmitter. © Travis Industries 4120301 100-01286_000...
  • Page 30: Accent Light

    Frequent On / Off Operation – if you are frequently turning the heater on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay. © Travis Industries 4120301...
  • Page 31: Remote Operation

    When you change thermostat target settings the fireplace will not beep. NOTE: When the receiver batteries start to get low, the receiver will beep intermittently. When the Receiver Batteries batteries are nearly depleted, the receiver will no longer beep. See “ ” on page 35). © Travis Industries 4120301 100-01286_000...
  • Page 32: Manual On-Off / Smart Thermostat / Standard Thermostat

    Figure 8 NOTE: if the transmitter batteries go dead while in thermostat setting (standard or smart), the appliance will shut off after approximately 24 hours. © Travis Industries 4120301 100-01286_000...
  • Page 33: Mode Controls (Flame, Blower, Light, Comfort Control)

    When in Manual Mode the blower will remain on, even if the burner is turned off and the heater cools. Either manually turn the blower off, or turn off the heater by pressing the On/Off button. © Travis Industries 4120301...
  • Page 34: Mode Controls (Continued)

    (2 settings). icon will appear darkened. Figure 13 Display Fahrenheit or Celsius  With the system in the “OFF” position, press both the MODE and THERMOSTAT buttons simultaneously to toggle between Fahrenheit (F) and Celsius (C). © Travis Industries 4120301 100-01286_000...
  • Page 35: Low Battery Indicator

    Figure 15 Power Outages The remote will work if household current (AC power) is disconnected. The batteries inside the receiver will continue to power the heater but the accent light and blower will not operate. © Travis Industries 4120301 100-01286_000...
  • Page 36: Normal Operating Sounds

    This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4120301 100-01286_000...
  • Page 37: Maintaining Your Heater's Appearance

    Install the three included AAA batteries into the remote (see illustration below). Battery Holder for Control Panel Lights CONTINUOUS HIGH PILOT REMOTE GREEN SMART ACCENT LIGHT PILOT The remote receiver uses 4 AA batteries. The remote uses 3 AAA batteries.
  • Page 38: Accent Light Replacement

    Monitor blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. Venting system should be examined by a qualified agency. © Travis Industries 4120301 100-01286_000...
  • Page 39: Troubleshooting Table

    See "Adjusting the Flame Height" Short (Under 6") The logs or coals are placed incorrectly See "Log Set Installation" Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass © Travis Industries 4120301 100-01286_000...
  • Page 40: Wiring Diagram

    Rheostat Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person.
  • Page 41: Safety Label

    Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 4120301 100-01286_000...
  • Page 42: Conditions & Exclusions

    IF WARRANTY SERVICE IS NEEDED: 1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number.
  • Page 43: Lp Conversion Instructions

    This control has been converted for use with gas_____.” Convert the appliance prior to installing the gas line to ensure proper gas use. Access the firebox. Remove and discard the manifold cover (see below). © Travis Industries 4120301 100-01286_000...
  • Page 44 Orifice ID Natural Gas LP (Propane) ORIFICE SIZE (ID) Front Burner Orifice #49 DMS #57 DMS Rear Burner Orifice #43 DMS #53 DMS Install the LP manifold cover included in the owner’s pack (see below). © Travis Industries 4120301 100-01286_000...
  • Page 45 Re-attach the wiring. Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4120301 100-01286_000...
  • Page 46 Glass Frame Removal and Installation .... 23 Troubleshooting Table ........39 Hearth Requirements ........10 Vent Requirements .......... 15 Heating Specifications ........6 Wiring Diagram ..........40 Installation Options ..........6 Yearly Service Procedure ........ 38 © Travis Industries 4120301 100-01286_000...

This manual is also suitable for:

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