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F l u s h W o o d Insert
Owner's Manual
Masonry Fireplace Insert
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SAFETY NOTICE:
If this appliance is not properly installed, a house fire may
result. For your safety, follow the installation directions.
Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
Copyright 2007, Travis
Travis Industries, Inc.
Industries, Inc.
4800 Harbour Pointe Blvd SW
Listed
Mukilteo, WA 98275
$10.00
100-01157
4041116
Tested to: U.L. 1482
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Summary of Contents for Travis Industries Flush Wood Insert
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Page 1: Safety Notice
For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Copyright 2007, Travis Travis Industries, Inc. Industries, Inc. 4800 Harbour Pointe Blvd SW Listed Mukilteo, WA 98275 $10.00... -
Page 2: Introduction
Introduction Introduction We welcome you as a new owner of a Travis Industries Flush Wood wood-burning fireplace insert. In purchasing a Flush Wood you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Flush Wood is one of the finest appliances the world over. -
Page 3: Table Of Contents
Adjusting the Burn Rate ........21 Ash Removal ............ 21 Blower Operation ..........22 Re-Loading the Stove ......... 22 Overnight Burn..........22 Normal Operating Sounds ........22 Hints for Burning..........23 Selecting Wood ..........23 Troubleshooting ..........24 © Travis Industries 100-01157 4041116... -
Page 4: Safety Precautions
(UL 103 HT) Clay cause a house fire. residential type chimney or an Liner Do not connect this appliance to approved masonry chimney with any chimney serving another a standard clay tile, or stainless appliance. steel liner. © Travis Industries 100-01157 4041116... - Page 5 Always follow the instructions in this manual. Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage(s).
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Page 6: Features & Specifications
11-1/8" NOTE: Electrical Line Clearances are (may be re-routed 20-1/2" measured from the base to opposite side) of the fireplace insert. 1-1/4” Fireplace Opening Figure 1 Emissions: 4.1 Grams Per Hour (EPA Phase II Approved) © Travis Industries 100-01157 4041116... -
Page 7: Planning The Installation
Planning The Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you install the fireplace insert yourself, your authorized dealer should review your installation plans. Check with local building officials for any permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation. -
Page 8: Installation Considerations
The fireplace insert must be placed on the masonry hearth built to UBC standards. • The non-combustible extension in front of the insert must extend 16" in front of the insert and 8" to both sides. © Travis Industries 100-01157 4041116... -
Page 9: Insert Placement Requirements
Extension onto Hearth 1-1/4" * Measure from the base of the fireplace insert. Figure 3 Face Dimensions Avalon Victorian Lace Fireplace Xtrordinair Arched Lopi Wilmington 33-3/8” 33-1/2” 33” 2-7/8” 51-1/2” Radius 23-1/4” 23-1/4” 23-7/8” Figure 4 © Travis Industries 100-01157 4041116... -
Page 10: Drafting Performance
This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be responsible for external forces leading to less than optimal performance. Insert Rollers Two rollers are built into the back edge of the insert. -
Page 11: Block-Off Plate Installation
Measurement "C" See the dimensions to determine the location of the Measurement "B" center of the Firebox flue. See the dimensions to determine the location of the center of the flue. Figure 7 © Travis Industries 100-01157 4041116... -
Page 12: Surround Panel Installation
HINT: Before installing the panels, pre-thread the holes in the side of the insert (use the self- threading screws). Run the rheostat wires behind the surround panel (cut the lock-tie holding them in place). Run the power cord behind the surround panel (cut the lock-tie holding it in place). © Travis Industries 100-01157 4041116... - Page 13 Attach the rheostat wires (orientation does not matter). Knock-Out for Power Cord A knock-out is provided on both sides the trim. Use pliers to remove the knock-out. This allows the power cord to pass under the trim. © Travis Industries 100-01157 4041116...
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Page 14: Face Installation
NOTE: There may be a slight gap Air Control Handle between the emblem and shield Screw the air control handle after installation (this is normal). (with rod attached) onto the air control. © Travis Industries 100-01157 4041116... -
Page 15: Re-Routing The Electrical Cord To The Left Side
Re-attach the strain relief to the left side (use pliers to compress the strain relief from the top and bottom while pushing it into the hole). Remove the button plug from the left side. ß © Travis Industries 100-01157 4041116... -
Page 16: Insert With Positive Connection
Combustible Mantle Plate Installation" on Airtight page 10). Insulated Clean-Out Remove Surround Panels damper or wire it open See the section "Insert Placement Block-off plate or Requirements" for damper adapter minimum clearances and hearth required. © Travis Industries 100-01157 4041116... -
Page 17: Operating Your Appliance
Over-firing may lead to damage of plated surfaces. If you are uncertain of over-firing conditions, we suggest placing a stove thermometer (e.g. Rutland® Model 701) directly over the doors - temperatures exceeding 800° are generally considered over-firing and will void the warranty. © Travis Industries 100-01157 4041116... -
Page 18: Door Operation
NOTE: Make sure the door latch clears the Rotate the door handle left side door. upwards to secure the With the door handle pointing doors. Shut the left door first. down, swing the right door shut © Travis Industries 100-01157 4041116... -
Page 19: Bypass Operation
When starting or re-loading, pull the bypass out. • During normal operation, push the bypass in. Use the included pull tool Bypass Pulled Out to operate the bypass rod Used for starting and re-loading Bypass Pushed In Used for normal operation © Travis Industries 100-01157 4041116... -
Page 20: Starting A Fire
This should start the chimney drafting (this eliminates "cold air blockage"). Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning rapidly, place a few larger pieces of wood onto the fire. © Travis Industries 100-01157 4041116... -
Page 21: Adjusting The Burn Rate
If the ashes are disposed of by burial in soil or otherwise locally ASHES dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. © Travis Industries 100-01157 4041116... -
Page 22: Blower Operation
Normal Operating Sounds The steel may creak or click when the stove heats up and cools down - this is normal. Blower Sounds: The blower will make a slight "humm" as it pushes air through the stove. © Travis Industries 100-01157 4041116... -
Page 23: Hints For Burning
Wood Cutting and Storage Cut wood to length and Store the wood off the ground in a chop into quarters. covered area. Allow for airflow Air Flow around the wood to dry the wood. Air Flow Air Flow © Travis Industries 100-01157 4041116... -
Page 24: Troubleshooting
See the section "Door and Glass Inspection" on page 26 for details. • Check the ash bed for coals. Often, coals are still glowing under a slight bed of flyash. By raking these into a pile you can re-start your stove quickly. © Travis Industries 100-01157 4041116... -
Page 25: Maintaining Your Appliance
The ash acts as a light abrasive. The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire. © Travis Industries 100-01157 4041116... -
Page 26: Monthly Maintenance (While Appliance Is In Use)
If you are not certain of creosote inspection, contact your dealer or local chimney sweep for a full inspection. Excess creosote buildup may cause a chimney fire, that may result in property damage, injury, or death. © Travis Industries 100-01157 4041116... -
Page 27: Yearly Maintenance
Slight scaling or rusting of the metal is normal. Make sure the pins hold the air tubes in place. Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox. © Travis Industries 100-01157 4041116... -
Page 28: Door Parts
Replacing the Door Handle See the illustration above for a component list (see pg. 26 for details on adjusting the door). © Travis Industries 100-01157 4041116... -
Page 29: Blower And Electrical Parts
Remove the bypass plate and damper assembly by pulling forward and leaning the front edge down. Remove the four rear bricks. Remove rear baffle by angling one side down and then removing at an angle through the firebox opening. © Travis Industries 100-01157 4041116... -
Page 30: Air Tube Removal & Replacement
The pin will then disengage from the air tube (you may wish to rotate the tube slightly). Pivot the air tube downwards and slide it out of the air channel on the opposite side. © Travis Industries 100-01157 4041116... -
Page 31: Brick Removal & Replacement
251-00047 3” 2.75” 0.826” 1-1/4" thick 9” 1-1/4" thick 8.882” 0.65” 251-00048 251-00043 3.125” 1-1/4" thick 4-1/2” 1.688” 1.625” 1-1/4" thick 9” Set of Three (3) Notched Bricks 251-00044 8.486” 5.25” 4.25” 8.83” 2.5” Thick © Travis Industries 100-01157 4041116... -
Page 32: Warranty Warranty
16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect. 17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied, are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein. -
Page 33: Listing Information
Listing Information Listing Label INSERT CLEARANCE DIAGRAM MANTEL INSERT HEARTH EXTENSION © Travis Industries 100-01157 4041116... -
Page 34: Index Index
Glass Replacement ........28 Hearth (Floor Protection).........9 Heating Specifications ........6 Hints for Burning ...........23 Installation (planning) ........7 Installation Options ........6 Installation ...........7 Listing Label..........33 Maintenance ..........25 Monthly Maintenance ........26 Noise (Normal Operating Sounds) ....22 Opening the Door ..........18 © Travis Industries 100-01157 4041116...
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