SEW-Eurodrive MOVIDRIVE MDX60B Compact Operating Instructions
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Summary of Contents for SEW-Eurodrive MOVIDRIVE MDX60B
- Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions ® MOVIDRIVE MDX60B / 61B Edition 05/2010 16920813 / EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Contents Contents General Information .................... 4 Scope of this documentation............... 4 Structure of the safety notes ............... 4 Safety Notes ......................5 ........................5 General information ..................5 Target group ....................5 Designated use ................... 6 Transportation, storage ................6 Installation .................... -
Page 4: General Information
® well as other MOVIDRIVE MDX60B/61B documentation. • All technical documentation from SEW-EURODRIVE is available for download in PDF on the SEW-EURODRIVE website: www.sew-eurodrive.com Structure of the safety notes The safety notes in these operating instructions are designed as follows:... -
Page 5: Safety Notes
If you are unclear about any of the information in this documentation, please contact SEW-EURODRIVE. General information Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage. -
Page 6: Designated Use
Safety Notes Designated use Designated use Drive inverters are components intended for installation in electrical systems or ma- chines. In case of installation in machines, startup of the inverters (meaning the start of desig- nated use) is prohibited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006/42/EC;... -
Page 7: Installation
Safety Notes Installation Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation. Protect the drive inverters from excessive strain. Ensure that components are not de- formed and/or insulation spaces are maintained, particularly during transportation. Avoid contact with electronic components and contacts. -
Page 8: Operation
Safety Notes Operation Operation Systems with integrated drive inverters must be equipped with additional monitoring and protection devices, if necessary, according to the applicable safety guidelines, such as legislation governing technical equipment, accident prevention regulations, etc. The op- erating software may be used to make changes to the drive inverter. Do not touch live components or power connections immediately after disconnecting the drive inverters from the supply voltage because there may still be some charged capac- itors. -
Page 9: Installation
Installation Wiring diagram for basic unit Installation Wiring diagram for basic unit 3.1.1 Power section and brake (size 1-6) F11/F12/F13 Protective earth (shield) (AC-3) L1 L2 Line filter option NF... DC link L1' L2' L3' connection F14/F15 F14/F15 F14/F15 L1 L2 L3 Power section (AC-3) (AC-3) - Page 10 Installation Wiring diagram for basic unit 3.1.2 Power section and DC power supply unit (size7) For connecting the brake, refer to the wiring diagram of size 1-6. F11/F12/F13 F11/F12/F13 (AC-3) L1 L2 NF... line filter option L1' L2' L3' L1 L2 L3 Power Power section supply...
- Page 11 Installation Wiring diagram for basic unit 3.1.4 Braking resistor BW... / BW...-...-T /BW...-...-P Power section Power section Power section +R -R +R -R +R -R Wirkt auf K11 BW...-...-P BW...-...-T affects affects BW... When the internal temperature When the signal contact F16 trips, switch trips, K11 must be opened K11 must be opened and DIØØ"/Controller When the external bimetal relay...
- Page 12 Installation Wiring diagram for basic unit 3.1.5 Description of terminal functions on the basic unit (power section and control unit) Terminal Function X1:1/2/3 L1/L2/L3 (PE) Supply system connection X2:4/5/6 U/V/W (PE) Motor connection X3:8/9 +R/-R (PE) Braking resistor connection (PE) DC link connection 9,10,11,12 L1/L2/L3/PE...
- Page 13 Installation Wiring diagram for basic unit Terminal Function X10:1 KTY+/TF-/TH connection (connect to X10:2 via TF/TH), factory set to "No response" (→ P835) X10:2 DGND Reference potential for binary signals / KTY– X10:3 DBØØ Binary output DBØØ with fixed assignment "/Brake", load capacity max DC 150 mA (short-circuit proof, pro- tected against external voltage to DC 30 V) Shared contact binary output 1, factory setting "Ready"...
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Page 14: Startup
Startup General startup instructions Startup General startup instructions DANGER Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the unit if the touch guard is not installed. 4.1.1 Requirements The drive must be configured correctly to ensure that startup is successful. -
Page 15: Operation Of Movitools ® Motionstudio
Startup ® Operation of MOVITOOLS MotionStudio ® Operation of MOVITOOLS MotionStudio ® 4.2.1 Via MOVITOOLS MotionStudio Tasks The software package enables you to perform the following tasks with consistency: • Establishing communication with units • Executing functions with the units ®... - Page 16 MotionStudio Technical support SEW-EURODRIVE offers you a 24-hour service hotline. Simply dial (+49) 0 18 05 and then enter the letters SEWHELP via the telephone key- pad. Of course, you can also dial (+49) 0 18 05 - 7 39 43 57.
- Page 17 Startup ® Operation of MOVITOOLS MotionStudio 4.2.2 First steps ® Starting the soft- Proceed as follows to start MOVITOOLS MotionStudio and create a project: ware and creating ® 1. Start the MOVITOOLS MotionStudio from the Windows start menu via: a project [Start]/[Programs]/[SEW]/[MOVITOOLS-MotionStudio]/[MOVITOOLS-MotionStudio] 2.
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Page 18: Operation
Operation Operating displays Operation Operating displays 5.1.1 7-segment display ® The 7-segment display shows the operating condition of MOVIDRIVE and, in the event of an error, an error or warning code. 7-segment display Unit status Meaning (high byte in status word 24 V operation (inverter not ready) Controller inhibit active No enable... -
Page 19: Information Messages
Operation Information messages 5.1.2 DBG60B keypad Basic displays: 0.00rpm Display when X13:1 (DIØØ "/CONTROL.INHIBIT") = "0". 0.000Amp CONTROLLER INHIBIT 0.00rpm Display when X13:1 (DIØØ "/CONTROL.INHIBIT") = "1" and 0.000Amp inverter is not enabled ("ENABLE/STOP" = "0"). NO ENABLE 950.00rpm Display for enabled inverter. 0.990Amp ENABLE (VFC) Information message... -
Page 20: Memory Card
Operation Memory card Memory card The pluggable memory card is installed in the basic unit. The basic data is stored on the memory card and is always up-to-date. If a unit has to be replaced, the plant can be started up again quickly without PC and data backup by simply re-plugging the memory card. - Page 21 Operation Memory card 5.3.1 Notes for replacing the memory card ® • Only plug in the memory card when the MOVIDRIVE B unit is switched off. • You can install the memory card from the original unit in a new inverter. The following combinations are permitted: ®...
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Page 22: Service
Service Error information Service Error information 6.1.1 Error memory The fault memory (P080) stores the last five error messages (errors t-0...t-4). The error message of longest standing is deleted whenever more than five error messages have occurred. The following information is stored when a malfunction occurs: Error that has occurred ·... -
Page 23: Error Messages And List Of Errors
Service Error messages and list of errors 6.1.4 Inverter is waiting for data If the inverter is controlled via a communication interface (fieldbus, RS485 or SBus) and the power was switched off and back on again or a fault reset was performed, then the enable remains ineffective until the inverter receives valid data again via the interface, which is monitored with a timeout. - Page 24 Service Error messages and list of errors 6.2.3 Error list The factory set error response is listed in the "Response P" column. (P) indicates that plus® the response is programmable (via P83_error response or with IPOS ). In the event of error 108, (P) indicates that the response can be programmed via P555 DCS error response In the event of error 109, (P) indicates that the response can be programmed via P556 DCS alarm response...
- Page 25 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Inverter in current limit or • Speed controller or current • Reduce load in slip limit controller (in VFC operating • Increase deceleration time mode without encoder) (P501 or P503).
- Page 26 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Encoder not connected, • Encoder cable or shield not defective encoder, defec- connected correctly tive encoder cable • Short circuit/broken encoder wire Encoder error X15 - Speed •...
- Page 27 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Both limit switches missing • Open circuit/both limit • Check wiring of limit or open circuit switches missing. switches. No limit Emergency • Limit switches are swapped •...
- Page 28 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure • The reference cam is • Check reference cam missing or does not switch • Check limit switch Immediate • Limit switches are connection Reference disconnec-...
- Page 29 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure System bus 2 Rapid stop Timeout system bus CAN2 Error during communication via Check system bus connection. timeout system bus 2. System bus 1 Rapid stop Timeout system bus CAN1 Error during communication via Check system bus connection.
- Page 30 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure "Motor temperature simu- • Motor utilization too high. • Reduce load. lation" error • monitoring 1 triggered • Extend ramps. • P530 set later to "KTY" •...
- Page 31 Display error Vibrations diagnostics "DUV10A" operating instruc- Continue operation until F101 warning warning tions). occurs. SEW-EURODRIVE recom- Rapid stop mends that you remedy the Vibration error Vibration diagnostics error Vibration sensor reports error. cause of the vibrations imme- diately Oil aging...
- Page 32 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure DCS error Error during transfer of Interruption in connection during Send the configuration files configuration data to the program download again monitoring unit. Configuration data for soft- Subassembly configured with Configure subassembly with...
- Page 33 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure DCS alarm Communication error at The DCS21B/31B option does • Check hardware the CAN interface of the not receive any valid data from connection to the inverter inverter the inverter.
- Page 34 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Pulse 2 plausibility error at • Check configuration of the binary input DI1 DI1 digital input according to configuration and wiring diagram • Check wiring Pulse 2 plausibility error at •...
- Page 35 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Plausibility error incorrect The current position is outside • Check track with the position range the configured range. configured data of the encoder setting •...
- Page 36 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Plausibility error SIN/COS Incorrect encoder type con- • Check encoder connection encoder connection. nected. • Check the encoder connection (jumper between pin 1 and pin2) Plausibility error incremen- Phase error of the incremental •...
- Page 37 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Ambient con- Emergency Permitted ambient temper- Ambient temperature > 60°C • Improve ventilation and ditions stop (P) ature exceeded cooling conditions • Improve air supply to the control cabinet;...
- Page 38 Service Error messages and list of errors Error Suberror Response Code Designation Code Designation Possible cause Measure Power supply Immediate Line overvoltage (motor Inadequate line voltage quality. • Check supply (fuses, con- disconnec- inverter only at start of pre- tactor) tion charging process) •...
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Page 39: Sew Electronics Service
SEW electronics service 6.3.1 Send in for repair Please contact the SEW-EURODRIVE electronics service if an error cannot be rec- tified (→ "Customer and spare parts service"). When contacting SEW electronics service, always quote the digits on the status label so that our service personnel can assist you more effectively. -
Page 40: Disposal
Service Disposal The following stages are recommended: AC 400/500 V units: • Stage 1: AC 0 V to AC 350 V within a few seconds • Stage 2: AC 350 V for 15 minutes • Stage 3: AC 420 V for 15 minutes •... -
Page 41: Declarations Of Conformity
Declarations of Conformity ® MOVIDRIVE Declarations of Conformity ® MOVIDRIVE EC Declaration of Conformity 6(:(852'5,9( *PE+ &R .* (UQVW%OLFNOH6WUD‰H ' %UXFKVDO GHFODUHV XQGHU VROH UHVSRQVLELOLW\ WKDW WKH Š IUHTXHQF\ LQYHUWHUV RI WKH VHULHV 029,'5,9( DUH LQ FRQIRUPLW\ ZLWK 0DFKLQHU\ 'LUHFWLYH (&... -
Page 42: Movidrive ® With Dfs11B/Dfs21B
Declarations of Conformity ® MOVIDRIVE with DFS11B/DFS21B ® MOVIDRIVE with DFS11B/DFS21B EC Declaration of Conformity 6(:(852'5,9( *PE+ &R .* (UQVW%OLFNOH6WUD‰H ' %UXFKVDO GHFODUHV XQGHU VROH UHVSRQVLELOLW\ WKDW WKH Š IUHTXHQF\ LQYHUWHUV RI WKH VHULHV 029,'5,9( Š ZLWK EXLOWLQ ')6% 352),VDIH Š... -
Page 43: Movidrive ® With Dcs21B/Dcs31B
Declarations of Conformity ® MOVIDRIVE with DCS21B/DCS31B ® MOVIDRIVE with DCS21B/DCS31B EC Declaration of Conformity 6(:(852'5,9( *PE+ &R .* (UQVW%OLFNOH6WUD‰H ' %UXFKVDO GHFODUHV XQGHU VROH UHVSRQVLELOLW\ WKDW WKH Š IUHTXHQF\ LQYHUWHUV RI WKH VHULHV 029,'5,9( Š ZLWK EXLOWLQ '&6% 352),VDIH '&6%... - Page 44 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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