SEW-Eurodrive MOVIDRIVE MDX60B Manual

SEW-Eurodrive MOVIDRIVE MDX60B Manual

Fieldbus interface
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Edition
®
MOVIDRIVE
MDX61B
INTERBUS DFI11B Fieldbus Interface
03/2004
Manual
1126 3717 / EN

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Table of Contents
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Summary of Contents for SEW-Eurodrive MOVIDRIVE MDX60B

  • Page 1 Edition ® MOVIDRIVE MDX61B INTERBUS DFI11B Fieldbus Interface 03/2004 Manual 1126 3717 / EN...
  • Page 2 SEW-EURODRIVE...
  • Page 3: Table Of Contents

    1 Important Notes...................... 4 2 Introduction ......................5 3 Assembly / Installation Instructions..............7 Installing the DFI11B option card ..............7 Connection and terminal description of the DFI11B option......9 Pin assignment .................... 10 Shielding and routing bus cables ..............11 Setting the DIP switches ................
  • Page 4: Important Notes

    Important Notes Important Notes Handbuch • This manual does not replace the detailed operating instructions! • Only electrical specialists are allowed to perform installation and startup ® observing relevant accident prevention regulations and the MOVIDRIVE MDX60B/61B operating instructions! Documentation • Read through this manual carefully before you start installation and startup of ®...
  • Page 5: Introduction

    ® Additional For a simple and effective connection of MOVIDRIVE to the INTERBUS fieldbus documentation system, you should request the following publications from SEW-EURODRIVE about the fieldbus technology in addition to this manual: ® • MOVIDRIVE Fieldbus Unit Profile manual ®...
  • Page 6 Introduction Startup Generally, the INTERBUS DFI11B option card has been designed so that all INTERBUS-specific settings, such as process data length and baud rate can be made using the hardware switch on the option card. This manual setting means the drive inverter can be integrated into the INTERBUS system and switched on quickly.
  • Page 7: Assembly / Installation Instructions

    • Option cards can only be installed and removed for MOVIDRIVE MDX61B sizes 1 to 6. • Only SEW-EURODRIVE engineers can install or remove option cards for ® MOVIDRIVE MDX61B size 0. Before you begin The DFI11B option card must be plugged into the fieldbus slot.
  • Page 8 Assembly / Installation Instructions Installing the DFI11B option card Installing and removing the option card 53001AXX ® Figure 2: Installing an option card in MOVIDRIVE MDX61B sizes 1 to 6 1. Remove the two retaining screws holding the card retaining bracket. Evenly pull the card retaining bracket out from the slot (do not twist!).
  • Page 9: Connection And Terminal Description Of The Dfi11B Option

    Assembly / Installation Instructions Connection and terminal description of the DFI11B option Connection and terminal description of the DFI11B option Part number INTERBUS interface type DFI11B option: 824 309 3 The "INTERBUS interface type DFI11B" option is only possible in conjunction with ®...
  • Page 10: Pin Assignment

    Assembly / Installation Instructions Pin assignment Pin assignment Connection to the INTERBUS network is realized using a 9-pin sub D coupling for the incoming remote bus and a 9-pin sub D plug for the outgoing remote bus according to IEC 61158. The following figures show the connection assignment of the 9-pole Sub D coupling/plug for the incoming and outgoing remote bus as well as the signal wire colors of the bus cable used for the INTERBUS.
  • Page 11: Shielding And Routing Bus Cables

    Assembly / Installation Instructions Shielding and routing bus cables The 2-wire remote bus chiefly comprises an RS-485 data out channel (signal wires "DO" and "/DO") and the RS-485 data in channel (signal wires "DI" and "/DI"). Shielding and routing bus cables The INTERBUS interface DFI11B supports RS-485 transmission technology and re- quires the cable type A to IEC 61158 specified as the physical medium for INTERBUS.
  • Page 12 Assembly / Installation Instructions Setting the DIP switches Note De-energize the drive inverter (mains and 24 V backup supply) every time before you change the DIP switch settings. The settings of DIP switches S1-1 to S1-5 only become effective during initialization of the drive inverter. The drive inverter signals the "Microprocessor not ready"...
  • Page 13 Assembly / Installation Instructions Setting the DIP switches max. max. max. max. 5 DP 4 DP 2 DP 5 DP 1 PCP 2 PCP 4 PCP 0 PCP 0.5M 0.5M 0.5M 0.5M ID: 38 hex (56 dez) ID: E3 hex (227 dez) ID: E0 hex (224 dez) ID: E1 hex (225 dez) 53597AXX...
  • Page 14: Display Elements

    Assembly / Installation Instructions Display elements Display elements INTERBUS LEDs The INTERBUS interface DFI11B option card has five LEDs for diagnosing the INTER- BUS system. These LEDs indicate the current status of the DFI1B and the INTERBUS system. Logic Voltage (green = OK) Remote Cable Check (green = OK) Bus Active (green = OK) Remote Bus Disabled (red = OFF)
  • Page 15 Assembly / Installation Instructions Display elements LED BA "Bus Active" (green) State Meaning Fault correction Data transfer active on INTERBUS No data transfer; INTERBUS Check the incoming remote bus cable. Use the diagnostic stopped display of the INTERBUS interface module (master) for further fault localization LED RD "Remote Bus Disable"...
  • Page 16: Project Planning And Startup

    Project Planning and Startup Startup of the drive inverter Project Planning and Startup ® This section describes how to configure and start up the MOVIDRIVE drive inverter with the DFI11B option in the INTERBUS interface module. Startup of the drive inverter ®...
  • Page 17 Project Planning and Startup Startup of the drive inverter Startup 1. Enable the power output stage at the terminals. procedure To do this, apply a "1" signal to X13:1 (DIØØ "/CONTROLLER INHIBIT"), for example using a jumper to X13:8 (VO24). X13: DI00 DI01...
  • Page 18: Configuring The Interbus System

    Project Planning and Startup Configuring the INTERBUS system 3. Setpoint source = FIELDBUS / control signal source = FIELDBUS Set the setpoint source and control signal source parameters to FIELDBUS to control the drive inverter via fieldbus. - P100 setpoint source = FIELDBUS - P101 control signal source = FIELDBUS 4.
  • Page 19 Project Planning and Startup Configuring the INTERBUS system Configuring the The bus structure can be configured online or offline using the CMD tool. bus structure Offline configura- In offline status, the inverter is configured in the CMD tool using the "Edit / Insert with ID tion: Insert with ID code"...
  • Page 20 Project Planning and Startup Configuring the INTERBUS system Information for offline configura- ® Program setting Function (MOVIDRIVE display) tion of DFI11B in ID code 227 dec (E3 hex) Parameter channel: 1 word the CMD tool Process data 16 bits 1 process data word (Param + 1 PD) channel: 32 bits 2 process data words (Param + 2 PD)
  • Page 21 The following entries are important: Device description Make the following entries in the "Manufacturer Name " and "Device Type" fields Manufacturer name: SEW-EURODRIVE Device type: MOVIDRIVE to allow, for example, that the drive parameters can be set using a management PC from the management level via the INTERBUS interface module (Figure 11).
  • Page 22 Project Planning and Startup Configuring the INTERBUS system Representation To easily identify the inverter, CMD tool version 4.50 and higher allows to copy your own ICO files into the ".\IBSCMD\Pict32\" directory (Figure 12). The INTERBUS description files for the CMD tool are available for download on the SEW website, http://www.SEW- EURODRIVE.com, in the "Software"...
  • Page 23 Project Planning and Startup Testing the PCP connection Parameter channel You must make the following settings for the parameter channel if you want to use the PCP channel for setting the inverter parameters in your application. • Message lengths / Transmit / Receive: each 243 bytes •...
  • Page 24: Testing The Pcp Connection

    Project Planning and Startup Testing the PCP connection inverter. The following figures illustrate the PCP test procedure. Basically, this method involves establishing a PCP connection to the device and reading the parameter list (object list) stored in the device. Set the CMD tool to "Monitoring" operating state. 03719AXX Figure 15: Setting the CMD tool to "MONITORING"...
  • Page 25 Project Planning and Startup Testing the PCP connection In the "Device Parameterization" window, select "Device / Read Parameter List" from the menu. 03722AXX Figure 17: Window for device parameterization using the CMD tool The configuration of the PCP channel has been performed correctly once the device parameters have been imported.
  • Page 26: The Pcp Interface

    The PCP Interface Basic structure The PCP Interface ® With the DFI11B option, the MOVIDRIVE drive inverter offers a standardized interface for parameterization using the "Peripherals Communication Protocol" (PCP). This INTERBUS communication channel gives you complete access to all drive parameters ®...
  • Page 27: Pcp Services

    The PCP Interface PCP services ® Apart from the "CMD tool", the higher-level computer (Windows NT) also runs ® INTERBUS "@utomationXplorer" and "MOVITOOLS " for programming and setting the parameters of the SEW drive inverter on the INTERBUS. This arrangement means existing bus infrastructures can be used for startup and maintenance.
  • Page 28 The PCP Interface PCP services Establishing the With the PCP service "Initiate", a communication link is established between an ® communication INTERBUS interface module and the MOVIDRIVE drive inverter. The connection is connection with always established by the INTERBUS interface module. As the connection is being "Initiate"...
  • Page 29: Parameters In The Object List

    The PCP Interface Parameters in the object list Parameters in the object list With the PCP services "Read" and "Write", the INTERBUS interface module can access all parameters defined in the object list. All drive parameters that can be accessed via the bus system are described as communications objects in the static object list.
  • Page 30 The PCP Interface Parameters in the object list ® "Download The "Download Parameter Block" object enables a maximum of 38 MOVIDRIVE drive Parameter Block" parameters to be written at the same time with a single write service. This means you object can use this object to parameterize the drive inverter, for example, in the start-up phase with only one write service call.
  • Page 31 The PCP Interface Parameters in the object list With the WRITE service to the "Download Parameter Block" object, a parameterization mechanism is started in the fieldbus option card that successively sends all parameters in the user data area of the object to the DPRAM, and by doing so sets the parameters of the drive inverter.
  • Page 32 The PCP Interface Parameters in the object list The following table shows the structure of this communication object. Refer to the ® MOVIDRIVE "Fieldbus Unit Profile and Parameter List" document for information about the structure of the parameter channel. Octet Meaning Manage- reserved...
  • Page 33 The PCP Interface Parameters in the object list The inverter then executes the service coded in the parameter channel and enter the service acknowledgment in the parameter channel. The master receives the service ® confirmation with the next read access to the "MOVILINK cyclic parameter channel."...
  • Page 34 The PCP Interface Parameters in the object list Parameter channel If a write type service is executed via the acyclic parameter channel (e.g. write executes a write parameter or write parameter volatile), the inverter returns the service confirmation for service this service after it has executed the service.
  • Page 35: Return Codes For Parameter Setting

    The PCP Interface Return codes for parameter setting ® The MOVILINK acyclic parameter channel is handled only locally on the fieldbus option card and is defined as shown in the following table. Index: 8299 Object code: 7 (simple variable) Data type index: 10 (octet string) Length: Local address:...
  • Page 36 The PCP Interface Return codes for parameter setting Error code The error code element provides a means for more precisely identifying the cause of the error within the error class. It is generated by the communication software of the fieldbus card in the event of an error in communication.
  • Page 37: Application Examples

    Application Examples Control via process data Application Examples This section describes brief examples for the exchange of process data and setting of parameters via the PCP interface. Control via process data The drive inverter is controlled using the process data by reading/writing the program addresses where the INTERBUS process data of the drive inverter are mapped.
  • Page 38: Presentation Of Coding Examples

    Application Examples Presentation of coding examples Presentation of coding examples The coding examples in the following sections are shown in the same way as in the "Peripherals Communication Protocol (PCP)" INTERBUS user manual by Phoenix Contact. All information in a PCP service is presented word-by-word in column format. This means you can regard a word as a PLC word (e.g.
  • Page 39: Reading A Drive Parameter

    Application Examples Reading a drive parameter Reading a drive parameter The "Read" service is used for reading a drive parameter (with index 8800). All drive parameters are 4 bytes long (1 double word). Example Reading P130 Ramp t11 UP CW (index 8470dec = 2116hex) Word Meaning Coding (hex)
  • Page 40: Writing A Drive Parameter

    Application Examples Writing a drive parameter Writing a drive parameter The "Write" service is used for writing a drive parameter (with index 8800). All drive parameters are 4 bytes long (1 double word). Example Writing the ramp time 1.65 s to P130 "Ramp t11 UP CW" Index: 8470dec = 2116hex Value: 1.65s = 1650ms = 1650 dec = 0000 0672 hex) The parameter data are represented in Motorola format (Simatic format) as follows:...
  • Page 41: Writing Ipos Variables/Parameters Via Movilink ® Parameter Channel

    Application Examples Writing IPOS variables/parameters via MOVILINK® parameter channel ® Writing IPOS variables/parameters via MOVILINK parameter channel ® The drive inverters offer special parameter access via the MOVILINK parameter plus® channel for universal write access to all drive inverter data (parameters, IPOS plus®...
  • Page 42 Application Examples Reading IPOS variables/parameters via MOVILINK® parameter channel plus® Example Reading the IPOS variable H0 = Index 11000 dec (2AF8 hex) ® Refer to the Fieldbus Unit Profile manual for a detailed description of the MOVILINK parameter channel. Word Meaning Coding (hex) Command_Code = Write_Request...
  • Page 43: Writing Ipos Variables/Parameters Using The Download Parameter Block

    Application Examples Writing IPOS variables/parameters using the download parameter block Word Meaning Coding (hex) Message_Code = Read_Confirmation 80 81 Parameter_Count 00 03 Invoke_ID Comm._Reference 00 02 Error_Class Error_Code 08 00 Additional_Code 00 10 Bits 15 ... 8 7 ... 0 You can use the return codes for evaluating a negative message.
  • Page 44: P Hz

    Technical Data DFI11B option Technical Data DFI11B option DFI11B option Part number 824 309 3 Supported baud rates 500 kbaud and 2 Mbaud, changeover via DIP switch Connection technology • Remote bus input: 9-pole sub D connector • Remote bus output: 9-pin sub D socket •...
  • Page 45: Index

    Index LED BA (Bus Active) LED RC (Remote Cable Check) Abort LED RD (Remote Bus Disable) Abort connection LED TR (Transmit) Additional code LED UL Application example LEDs Assembly Assigning process data Manufacturer name Message length Baud rate Monitoring Bus structure configuration MOVILINK acyclic parameter channel MOVILINK cyclic parameter channel Cancel communication connection...
  • Page 46 Reading parameter values Reading parameters Return codes Safety notes Safety notes on bus systems SEW icons Startup 16, 17 Supported parameter channel services U Logic Warning instructions Write Write parameter values Writing a drive parameter Writing IPOS variables Writing parameter values Writing parameters –...
  • Page 48 SEW-EURODRIVE GmbH & Co KG · P.O. Box 3023 · D-76642 Bruchsal/Germany Phone +49 7251 75-0 · Fax +49 7251 75-1970 http://www.sew-eurodrive.com · sew@sew-eurodrive.com...

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