SEW-Eurodrive MOVIDRIVE MDX60B Compact Operating Instructions
  1. Manuals
  2. Brands
  3. SEW-Eurodrive Manuals
  4. Inverter Drive
  5. Movidrive MDX60B
  6. Compact operating instructions

SEW-Eurodrive MOVIDRIVE MDX60B Compact Operating Instructions

Hide thumbs Also See for MOVIDRIVE MDX60B:
Table of Contents

Advertisement

Quick Links

Download this manual
*24770531_1117*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
®
MOVIDRIVE
MDX60B/61B
Edition 11/2017
24770531/EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MOVIDRIVE MDX60B and is the answer not in the manual?

Questions and answers

Related Manuals for SEW-Eurodrive MOVIDRIVE MDX60B

Summary of Contents for SEW-Eurodrive MOVIDRIVE MDX60B

  • Page 1 *24770531_1117* Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions ® MOVIDRIVE MDX60B/61B Edition 11/2017 24770531/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General information........................  4 About this documentation .................... 4 Structure of the safety notes ................... 4 Rights to claim under limited warranty ................ 5 Exclusion of liability...................... 5 Other applicable documentation .................. 5 Product names and trademarks.................. 6 Copyright notice ...................... 6 Safety notes ..........................  7 General ........................... 7 Target group ........................ 7 Designated use ....................... 8...

  • Page 4: General Information

    General information About this documentation General information About this documentation The current version of the documentation is the original. This documentation is an integral part of the product. The documentation is written for all employees who assemble, install, start up, and service this product. Make sure this documentation is accessible and legible.

  • Page 5: Rights To Claim Under Limited Warranty

    General information Rights to claim under limited warranty Hazard symbol Meaning Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de- scription of the dangerous action.

  • Page 6: Product Names And Trademarks

    General information Product names and trademarks Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. Copyright notice © 2017 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica- tion, distribution or any other use of the whole or any part of this documentation is strictly prohibited.

  • Page 7: Safety Notes

    If you are unclear about any of the information in this documentation, or if you require further information, please con- tact SEW-EURODRIVE. General Never install damaged products or take them into operation. Submit a complaint to the shipping company immediately in the event of damage.

  • Page 8: Designated Use

    Safety notes Designated use Designated use Drive inverters are components intended for installation in electrical systems or ma- chines. In case of installation in machines, startup of the inverters (meaning the start of desig- nated use) is prohibited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006/42/EC;...

  • Page 9: Electrical Connection

    Safety notes Electrical connection Electrical connection Observe the applicable national accident prevention guidelines when working on live inverters (e.g. BGV A3). Electrical installation must be carried out in compliance with pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). For any additional in- formation, refer to the applicable documentation.
  • Page 10 Safety notes Operation WARNING Electric shock due to charged capacitors. Dangerous voltage levels may still be present inside the device and at the terminals up to 10 minutes after disconnection from the power supply. Severe or fatal injuries. • Wait for 10 minutes after the frequency inverter has been separated from the voltage supply.

  • Page 11: Installation

    Installation Wiring diagrams for basic device Installation ® MOVIDRIVE B application inverters are exclusively suitable for control cabinet install- ation according to the degree of protection. Wiring diagrams for basic device 3.1.1 Power section (sizes 0 – 6) and brake F11/F12/F13 Protective earth (shield) (AC-3)
  • Page 12 Installation Wiring diagrams for basic device INFORMATION Folgen • Connect the brake rectifier using a separate supply system lead. • Supply via the motor voltage is not permitted. Always switch off the brake on the DC and AC sides with: •...
  • Page 13 Installation Wiring diagrams for basic device INFORMATION Note that the connection of external +24  V power supply units to the X10:9 control terminal is not permitted in backup mode via power supply unit. Incorrect connection prompts an error message. 3.1.3 Brake rectifier in control cabinet Install the connection cables between the brake rectifier and the brake separately from other power cables when installing the brake rectifier in the control cabinet.
  • Page 14 Installation Wiring diagrams for basic device Terminal Function X3:8/9 +R/-R (PE) Braking resistor connection (PE) DC link connection 9,10,11,12 L1/L2/L3/PE Connection of switched-mode power supply (only for size 7) S11: Changeover I signal DC(0(4) – 20 mA) ↔ U signal DC(-10 V – 0 – 10 V, 0 – 10 V), factory set to U signal. S12: Switching system bus terminating resistor on/off;...
  • Page 15 Installation Wiring diagrams for basic device Terminal Function X10:10 DGND Reference potential for binary signals Information on X:10.9: Only connect external backup voltage DC +24 V to sizes 0 – 6. With size 7, the DC power supply unit must be connected to the supply system. Refer to chapter "Power section and DC power supply unit (size 7)" (→ 2 12).

  • Page 16: Startup

    Startup General startup instructions Startup General startup instructions WARNING Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the device if the touch guard is not installed. 4.1.1 Prerequisite The drive must be configured correctly to ensure that startup is successful.
  • Page 17 Technical support SEW-EURODRIVE offers a 24-hour service hotline. Simply dial (+49) 0 18 05 and then enter the letters SEWHELP via the telephone keypad. Of course, you can also dial (+49) 0 18 05 - 7 39 43 57.
  • Page 18 Startup Operation of MOVITOOLS® MotionStudio 2. Scan your network (unit scan). Press the [Start network scan] button [1] in the tool- bar. 3. Select the unit you want to configure. 4. Right-click to open the context menu. This will display unit-specific tools used for executing functions with the units. 5.

  • Page 19: Operation

    Operation Operating Displays Operation Operating Displays 5.1.1 7-segment display ® The 7-segment display shows the operating condition of MOVIDRIVE and, in the event of an error, an error or warning code. 7-segment dis- Device status Meaning play (high byte in status word 1) 24 V operation (inverter not ready) Controller inhibit active...

  • Page 20: Information Messages

    Operation Information messages 5.1.2 DC link voltage display of size 7 INFORMATION The DC link voltage display goes out about 20 seconds after the power off. 5.1.3 DBG60B keypad Basic displays: 0.00rpm Display when X13:1 (DIØØ "/controller inhibit") = "0". 0.000Amp CONTROLLER IN- HIBIT...

  • Page 21: Memory Card

    Operation Memory card Text DBG60B/ Description MotionStudio VALUE TOO HIGH Attempt to enter a value that is too high. VALUE TOO LOW Attempt to enter a value that is too low. REQ. CARD MISS- The option card required for the selected function is miss- ing.
  • Page 22 Operation Memory card ® ® Original device MOVIDRIVE New inverter MOVIDRIVE MDX60B/61B... MDX60B/61B... 00 or 0T • The same options that were available in the original unit must be installed in the new inverter. If this is not the case, the error message "79 HW configuration" (hardware config- uration) is displayed.

  • Page 23: Service

    Service Fault information Service Fault information 6.1.1 Fault memory The fault memory (P080) stores the last 5 fault messages (faults t-0 – t-4). The oldest fault message is deleted whenever more than 5 fault messages have occurred. The following information is stored when a fault occurs: Fault that has occurred ·...

  • Page 24: Fault Messages And List Of Faults

    Service Fault messages and list of faults WARNING Risk of crushing if the motor starts up automatically after an auto reset. Severe or fatal injuries. • Do not use auto reset with drives where an automatic restart represents a danger to people or units.
  • Page 25 Service Fault messages and list of faults 6.2.3 Fault list The factory set fault response is listed in the "Response P" column. (P) indicates that PLUS® the response is programmable (via P83_fault response or with IPOS ). In the event of fault 108, (P) indicates that the response can be programmed via P555 DCS fault response.
  • Page 26 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Speed monit- Immediate Inverter in current limiting • Speed controller or current • Reduce load oring stop (P) or in slip limit controller (in VFC operating •...
  • Page 27 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Encoder Immediate Encoder not connected, • Encoder cable or shield not • Check encoder cable and stop defective encoder, defect- connected correctly. shield for correct connec- ive encoder cable •...
  • Page 28 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure No limit Emergency Limit switches missing or • Wire break/both limit • Check wiring of limit switches stop wire break switches missing switches •...
  • Page 29 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Reference Immediate "Reference travel" fault • The reference cam is miss- • Check reference cam travel stop (P) ing or does not switch •...
  • Page 30 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Initialization Immediate General fault during initial- • No parameters set for • Restore the factory set- stop ization EEPROM in power section tings. Contact the SEW set incorrectly Service for advice if the Data bus fault during RAM...
  • Page 31 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure "Encoder for rapid stop 1 X15: Track signal fault • Encoder cable or shield not • Check encoder cable and communica- connected correctly shield for correct connec- Data line fault tion"...
  • Page 32 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Open output Immediate Output open with "VFC Only in "VFC hoist" mode: • Check connection between stop hoist" • Two or all output phases are inverter and motor interrupted.
  • Page 33 Schedule oil change warning aging sensor Oil aging fault Display fault Oil aging fault Fault message from the oil SEW-EURODRIVE recom- aging sensor mends that you change the gear unit oil immediately. Oil aging – o- Display fault Oil aging overtemperature Overtemperature signal from •...
  • Page 34 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 11 The unit's ambient temper- Temperature at the place of Check the ambient tempera- ature is not in the defined operation is not in the permitted ture range...
  • Page 35 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 32 The range check of the ac- Faulty configuration data of the • Reload the configuration cess data is faulty. device description.
  • Page 36 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 35 ESS range check is faulty. Faulty configuration data of the • Undo the changes in the ESS function. ESS configuration or enter new values.
  • Page 37 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 38 ZSC range check is faulty. Faulty configuration data of the • Undo the changes in the ZSC function. ZSC configuration or enter new values.
  • Page 38 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 41 JSS range check is faulty. Faulty configuration data of the • Undo the changes in the JSS function. JSS configuration or enter new values.
  • Page 39 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 44 Digital output range check Faulty configuration data of di- • Undo the changes in the is faulty. gital outputs. disconnection matrix of the digital outputs or enter new values.
  • Page 40 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 47 Encoder scaling range Incorrectly configured encoder • Undo changes made to the check is faulty. distance. encoder distance (measur- ing length, resolution or max.
  • Page 41 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 50 Fault during internal data • Replace DCS..B option. transmission. • Send faulty DCS..B option with fault number to SEW‑EURODRIVE for fault diagnostics.
  • Page 42 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 74 Runtime fault. • Replace DCS..B option. • Send faulty DCS..B option with fault number to SEW‑EURODRIVE for fault diagnostics.
  • Page 43 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 103 Internal processing fault • Replace DCS..B option. PROFIsafe. • Send faulty DCS..B option with fault number to SEW‑EURODRIVE for fault diagnostics.
  • Page 44 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 0 DCS alarm Communication fault back- The DCS..B option does not re- • Check hardware connection ® ® plane bus MOVIDRIVE  B.
  • Page 45 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 10 Pulse 1 plausibility fault at The configured pulse 1 voltage • Check configuration of the digital input DI5. is not present at digital input DI5 digital input according DI5 (X81:7).
  • Page 46 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 26 Pulse 2 plausibility fault at The configured pulse 2 voltage • Check configuration of the digital input DI5. is not present at digital input DI5 digital input according DI5 (X81:7).
  • Page 47 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 42 Plausibility fault incorrect The current acceleration ex- • Check the configuration acceleration. ceeds the configured maximum (encoder screen: max. set acceleration.
  • Page 48 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 74 Faulty switching behavior DC 0 V short circuit at digital Check wiring at digital output. of the low-side driver output DO1_M (X82:4).
  • Page 49 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 114 Faulty switching behavior DC 24 V short circuit at digital Check wiring at digital output. of the high-side driver output DO2_P (X83:1).
  • Page 50 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 146 Voltage supply of encoder The voltage supply of the en- • Overload in the supply faulty (E3405 = encoder 1 coder is not within the defined voltage of the encoder;...
  • Page 51 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure "Ex-e protec- Emergency Duration of operation be- Duration of operation below • Check configuration tion" fault stop low 5 Hz exceeded 5 Hz exceeded • Shorten duration of opera- tion below 5 Hz Analog input No response...
  • Page 52 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure "Absolute en- Immediate 16385 X14: Plausibility monitor- • Encoder cable or shield not • Check encoder cable and coder option" stop connected correctly shield for correct connec- •...
  • Page 53 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure "Absolute en- Immediate X15: Critical transmitter Soiled, transmitter broken Replace encoder coder option" stop current 16445 X14: Critical transmitter current X15: Critical encoder tem- Encoder temperature too high Reduce motor and ambient perature...
  • Page 54 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Power sec- Immediate Discharge resistor Discharge resistor overload Observe waiting time for tion stop power on/off Hardware ID precharge/ Incorrect precharge/discharge • Consult SEW Service discharge control controller variant •...

  • Page 55: Sew-Eurodrive Electronics Service

    This effect can damage the capacitors if the device is connected using the rated voltage after a longer period of storage. If you have not performed maintenance regularly, SEW-EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage. This can be done, for example, by using a variable transformer for which the output voltage has been set according to the following overview.

  • Page 56: Waste Disposal

    Service Waste disposal AC 400/500 V devices: • Stage 1: AC 0 V to AC 350 V within a few seconds • Stage 2: AC 350 V for 15 minutes • Stage 3: AC 420 V for 15 minutes • Stage 4: AC 500 V for 1 hour AC 230 V devices: •...

  • Page 57: Declarations Of Conformity

    MOVIDRIVE 7.1.1 Declaration of conformity EU Declaration of Conformity Translation of the original text 900230310/EN SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® Frequency inverters of the product family MOVIDRIVE MDX6.B..-...-.-../.

  • Page 58: Movidrive

    DFS11B/DFS21B 7.2.1 Declaration of conformity EU Declaration of Conformity Translation of the original text 900010510/EN SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® Frequency inverters of the product family MOVIDRIVE MDX6.B..-..3-.-../.

  • Page 59: Movidrive ® With Dcs2.B/Dcs3.B

    DCS2.B/DCS3.B 7.3.1 Declaration of conformity EU Declaration of Conformity Translation of the original text 901920513/EN SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® Frequency inverters of the product family MOVIDRIVE MDX6.B..-..3-.-../.
  • Page 64 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

This manual is also suitable for:

Movidrive mdx61b

Table of Contents