SEW-Eurodrive MOVIDRIVE MDX60B Operating Instructions Manual
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SEW-Eurodrive MOVIDRIVE MDX60B Operating Instructions Manual

SEW-Eurodrive MOVIDRIVE MDX60B Operating Instructions Manual

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  • Page 1 sales@artisantg.com artisantg.com (217) 352-9330 | Click HERE Find the SEW Eurodrive MDX61B0022-5A3-4-OT at our website:...
  • Page 2 Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions ® MOVIDRIVE MDX60B / 61B Edition 01/2010 16837614 / EN Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 SEW-EURODRIVE—Driving the world Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 4: Table Of Contents

    Contents Contents General Information .................... 6 How to use the operating instructions ............6 Structure of the safety notes ............... 6 Rights to claim under limited warranty ............7 Exclusion of liability..................7 Copyright notice ..................7 Safety Notes ......................8 General information ..................
  • Page 5 Contents Installation ......................26 Installation instructions for the basic unit ..........26 Removing/installing the keypad ..............44 Removing/installing the front cover ............45 Information regarding UL ................47 Shield clamps.................... 49 Touch guard for power terminals .............. 52 Wiring diagram for basic unit ..............57 Assignment of braking resistors, chokes and filters ........
  • Page 6 Contents Operation ......................142 Operating displays .................. 142 Information messages................143 Functions of the DBG60B keypad............145 Memory card ................... 149 Service ......................151 Error information ..................151 Error messages and list of errors ............152 SEW Electronics Service ................ 168 Extended storage..................

  • Page 7: How To Use The Operating Instructions

    If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. Structure of the safety notes The safety notes in these operating instructions are designed as follows:...

  • Page 8: Rights To Claim Under Limited Warranty

    MOVIDRIVE MDX60B/61B inverters and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE does not assume liability for injury to persons or damage to equipment or property re- sulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

  • Page 9: Safety Notes

    If you are unclear about any of the information in this documentation, please contact SEW-EURODRIVE. General information Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage.

  • Page 10: Safety Functions

    Safety Notes Designated use Designated use Drive inverters are components intended for installation in electrical systems or ma- chines. In case of installation in machines, startup of the drive inverters (meaning the start of proper use) is prohibited until it is determined that the machine meets the requirements stipulated in the EC Directive 98/37/EC (machine guideline);...

  • Page 11: Installation

    Safety Notes Installation Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation. Protect the drive inverters from excessive strain. Ensure that components are not de- formed and/or insulation spaces are maintained, particularly during transportation. Avoid contact with electronic components and contacts.

  • Page 12: Operation

    Safety Notes Operation Operation Systems with integrated drive inverters must be equipped with additional monitoring and protection devices, if necessary, according to the applicable safety guidelines, such as legislation governing technical equipment, accident prevention regulations, etc. The op- erating software may be used to make changes to the drive inverter. Do not touch live components or power connections immediately after disconnecting the drive inverters from the supply voltage because there may still be some charged capac- itors.

  • Page 13: Unit Structure

    Unit Structure Unit designation, nameplates and scope of delivery Unit Structure Unit designation, nameplates and scope of delivery 3.1.1 Example: Unit designation MDX60 B 0011 - 5 A 3 - 4 00 00 = Standard Type 0T = Application XX = Special unit XX/L = Coated pcbs 4 = 4Q (with brake chopper) Quadrants...
  • Page 14 Unit Structure Unit designation, nameplates and scope of delivery 3.1.3 Example: Nameplate for BW090-P52B braking resistor The braking resistor BW090-P52B is only available for MDX60B/61B size 0. 1799727243 3.1.4 Example: System nameplate for sizes 1 - 7 The system nameplate is attached to MDX61B.. as follows: •...

  • Page 15: Scope Of Delivery

    Unit Structure Scope of delivery 3.1.7 Example: Option card nameplate 1799765131 Scope of delivery 3.2.1 Sizes 0 – 7 • Connector housing for all signal terminals (X10 ... X17), connected • Connector housing for the power terminals (X1 ... X4), connected •...
  • Page 16 Unit Structure Scope of delivery 3.2.4 Size 2S • Accessories set, not installed. The accessories set (→ following figure) comprises: – 2 mounting feet [1] to be plugged into the heat sink – 2 touch guards [2] to be fastened to terminals X4: -U and -X3:-R(8)/+R(9).

  • Page 17: Size 0

    Unit Structure Size 0 Size 0 MDX60/61B-5A3 (AC 400/500 V units): 0005 / 0008 / 0011 / 0014 [15] [14] [13] [12] [11] [10] [16] [17] [18] [20] [19] 2205806347 * View of the underside of the unit [1] Power shield clamp for supply system connection and DC link connection [2] X4: Connection for DC link connection –U / +U and PE connection, separable...
  • Page 18 Unit Structure Size 1 Size 1 MDX61B-5A3 (AC 400/500 V units): 0015 / 0022 / 0030 / 0040 MDX61B-2A3 (AC 230 V units): 0015 / 0022 / 0037 [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205808267 [1] X1: Power supply connection 1/L1, 2/L2, 3/L3, separable [2] X4: Connection for DC link coupling –U , separable [3] Fieldbus slot...

  • Page 19: Size 2S

    Unit Structure Size 2S Size 2S MDX61B-5A3 (AC 400/500 V units): 0055 / 0075 [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205796747 [1] X1: Power supply connection 1/L1, 2/L2, 3/L3 [2] X4: Connection for DC link coupling –U and PE connection [3] Memory card [4] Fieldbus slot...

  • Page 20: Size 2

    Unit Structure Size 2 Size 2 MDX61B-5A3 (AC 400/500 V units): 0110 MDX61B-2A3 (AC 230 V units): 0055 / 0075 [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205794827 [1] X1: Power supply connection 1/L1, 2/L2, 3/L3 [2] X4: Connection for DC link coupling –U and PE connection [3] Fieldbus slot [4] Expansion slot...

  • Page 21: Size 3

    Unit Structure Size 3 Size 3 MDX61B-503 (AC 400/500 V units): 0150 / 0220 / 0300 MDX61B-203 (AC 230 V units): 0110 / 0150 [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205798667 [1] PE connection [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling –U [4] Fieldbus slot [5] Expansion slot...

  • Page 22: Size 4

    Unit Structure Size 4 Size 4 MDX61B-503 (AC 400/500 V units): 0370 / 0450 MDX61B-203 (AC 230 V units): 0220 / 0300 [21] [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205800587 [1] PE connection [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling –U and PE connection [4] Fieldbus slot...

  • Page 23: Size 5

    Unit Structure Size 5 Size 5 MDX61B-503 (AC 400/500 V units): 0550 / 0750 [21] [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205802507 [1] PE connection [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling –U and PE connection [4] Fieldbus slot [5] Expansion slot...

  • Page 24: Size 6

    Unit Structure Size 6 3.10 Size 6 MDX61B-503 (AC 400/500 V units): 0900 / 1100 / 1320 [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205804427 [1] PE connection [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling –U [4] Fieldbus slot [5] Expansion slot...

  • Page 25: Control Unit

    Unit Structure Size 7 3.11 Size 7 3.11.1 Control unit MDX61B-503 (AC 400/500 V units): 1600 / 2000 / 2500 [19] [17] [16] [15] [14] [13] [12] [11] [10] 2077051275 [4] Fieldbus slot [5] Expansion slot [6] Encoder slot [7] Shield clamp for signal cables [8] X17: Signal terminal strip for safety contacts for safe stop [9] X10: Signal terminal strip for binary outputs and TF/TH input [10] X16: Signal terminal strip binary inputs and outputs...

  • Page 26: Power Section

    Unit Structure Size 7 3.11.2 Power section MDX61B-503 (AC 400/500 V units): 1600 / 2000 / 2500 2077053963 [1] PE connection rail (thickness = 10 mm) [2] X1: Power supply connection 1/L1, 2/L2, 3/L3 [3] X3: Braking resistor connection 8/+R, 9/–R [4] X2: Motor connection 4/U, 5/V, 6/W [5] -U : Only with DC link adapter accessory...

  • Page 27: Installation

    Installation Installation instructions for the basic unit Installation Installation instructions for the basic unit 4.1.1 Tightening torques Tightening torques Only use original connection elements. Note the permitted tightening torques for ® of power terminals MOVIDRIVE power terminals. Size Tightening torque lb in 0, 1 and 2S 4 and 5...
  • Page 28 Installation Installation instructions for the basic unit 4.1.2 Minimum clearance and mounting position • Leave at least 100 mm (4 in) clearance above and below the unit for optimum cooling. Make sure air circulation in the clearance is not impaired by cables or other installation equipment.
  • Page 29 (→ Wiring diagram for basic unit, power section and brake). • SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers but take alternative measures. Please refer to the section "PE connection". If you want to use an earth-leakage circuit breaker (RCD) nonetheless, note the following...
  • Page 30 B is designed for operation on TN and TT systems with a directly grounded star point. Operation on voltage supply systems with a non-grounded star point is permitted In this case, SEW-EURODRIVE recommends using earth-leakage monitors with pulse-code measurement for voltage supply systems with a non- grounded star point (IT systems).
  • Page 31 Protect the braking resistor (except for BW90-P52B) using a bimetallic relay (→ wiring diagram for basic unit, power section and brake). Set the trip current according to the technical data of the braking resistor. SEW-EURODRIVE recommends using an overcurrent relay from trip class 10 or 10A in accordance with EN 60947-4-1.

  • Page 32: Emc-Compliant Installation

    Installation Installation instructions for the basic unit 4.1.14 EMC-compliant installation • All cables except for the supply system lead must be shielded. As an alternative to the shielding, the option HD.. (output choke) can be used for the motor cable to achieve the emitted interference limit values.
  • Page 33 400 mm. Unshielded, twisted cables are sufficient. Use also unshielded lines for the supply system cable. • SEW-EURODRIVE recommends taking one of the following EMC measures on the motor side to maintain class C1 and C2 limits: – Shielded motor cable –...
  • Page 34 Installation Installation instructions for the basic unit HD... output choke • Install the output choke close to the inverter but outside the minimum clearance for cooling. • For HD001 ... HD003: Route all three phases (U, V, W) of the motor cable [1] through the output choke.
  • Page 35 Installation Installation instructions for the basic unit 4.1.15 Installation notes for size 6 ® The MOVIDRIVE units of size 6 (0900 ... 1320) are equipped with a factory mounted lifting lug [1]. Use a crane and the lifting eye [1] to install the unit. DANGER Suspended load.
  • Page 36 Installation Installation instructions for the basic unit 4.1.16 Installation notes for size 7 ® MOVIDRIVE units size 7 (1600 - 2500) have 4 fixed lifting eyes [2] for transport. You may only use these four lifting eyes [2] for installation. DANGER Suspended load.
  • Page 37 Installation Installation instructions for the basic unit 4.1.17 Optional scope of delivery for size 7 Mounting base The mounting base DLS11B with mounting material [9] (part no.: 1 822 602 7) is used ® ® to install MOVIDRIVE B, size 7 on the floor of the control cabinet. MOVIDRIVE size 7 must be screwed onto the mounting base immediately after installation (see fol- ®...
  • Page 38 Installation Installation instructions for the basic unit ® Do the following to install the mounting base [9] to MOVIDRIVE B size 7: 1. Loosen (not unscrew!) the 4 retaining screws of the front cover [1] until you can lift it off.
  • Page 39 [10] 5x [12] 3x [11] 3x 2076987019 The installation material for wall mounting is not included in the scope of delivery of SEW-EURODRIVE. Operating Instructions – MOVIDRIVE® MDX60B/61B Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 40 Installation Installation instructions for the basic unit ® Proceed as follows to fasten the wall bracket [13] to MOVIDRIVE B size 7: 1. Loosen (not unscrew!) the 4 retaining screws of the front cover [1] until you can lift it off.
  • Page 41 Installation Installation instructions for the basic unit Heat dissipation A DLK11B air duct (part no.: 1 822 603 5) is available as an option to dissipate heat of ® through air duct MOVIDRIVE B size 7. Install the air duct in such a way that it points vertically upwards (see below figure).
  • Page 42 Installation Installation instructions for the basic unit DC link adapter 2Q The DC link adapter 2Q DLZ12B (part no.: 1 822 729 5) can be used to provide a DC link connection at the bottom of the unit: [2] 4x 2276336523 1.
  • Page 43 Installation Installation instructions for the basic unit DC link adapter 4Q The DC link adapter 4Q DLZ14B (part no.: 1 822 728 7) can be used to provide a DC link connection at the bottom of the unit: 2276334603 1. Loosen the 4 screws of the upper cover and remove it. 2.
  • Page 44 Installation Installation instructions for the basic unit DC link coupling To connect 2 inverters that are installed next to each other, you can use the DLZ11B DC link coupling (part no.: 1 823 193 4): 2276338443 1. The units that you want to connect must be installed at ground level and 100 mm apart from each other.

  • Page 45: Removing/Installing The Keypad

    Installation Removing/installing the keypad Removing/installing the keypad 4.2.1 Removing the keypad Proceed as follows: STOP 1804920715 1. Unplug the connection cable from the XT slot. 2. Carefully push the keypad downward until it comes off the upper fixture on the front cover.

  • Page 46: Removing/Installing The Front Cover

    Installation Removing/installing the front cover Removing/installing the front cover 4.3.1 Removing the front cover Proceed as follows to remove the front cover: 1804955147 Fig. 9: Removing the front cover 1. If a keypad (page 44) is installed, remove it first. 2.
  • Page 47 Installation Removing/installing the front cover 4.3.2 Installing the front cover Proceed as follows to install the front cover: BG1 - 7 1804958219 Fig. 10: Installing the front cover 1. Insert the underside of the front cover into the support. 2. Keep the grooved clip on top of the front cover pressed down. 3.

  • Page 48: Information Regarding Ul

    Installation Information regarding UL Information regarding UL 4.4.1 Field wiring power terminals • Use 60/75 °C copper wire only – Models with suffix 0003 to 0300. Use 75 °C copper wire only – Models with suffix 0370 to 2500. • Tighten terminals to in-lbs (Nm) as follows: Series Frame size...

  • Page 49: Branch Circuit Protection

    Installation Information regarding UL 4.4.3 Branch circuit protection AC 400/500 V units ® MOVIDRIVE Max. supply short cir- Max. supply voltage Max. fuse rating MDX60B/61B...5_3 cuit current 0005/0008/0011/0014 AC 5000 A AC 500 V AC 15 A / 600 V 0015/0022/0030/0040 AC 10000 A AC 500 V...

  • Page 50: Shield Plate

    Installation Shield clamps Shield clamps 4.5.1 Shield clamp for power section, size 0 ® A set of shield clamps is supplied as standard for the power section of MOVIDRIVE MDX60B/61B size 0. The shield clamps are not yet installed. Install the shield clamps for the power section as follows: •...
  • Page 51 Installation Shield clamps 4.5.2 Shield clamp for power section, size 1 ® A shield clamp is supplied as standard for the power section with MOVIDRIVE MDX61B size 1. Install this shield clamp on the power section together with the unit's retaining screws.
  • Page 52 Installation Shield clamps 4.5.5 Shield clamp for signal cables Install the shield clamp for the signal cable as follows: • If installed, remove the keypad and the front cover. • Size 0: Attach the shield clamp on the bottom of the control unit. •...

  • Page 53: Touch Guard For Power Terminals

    Installation Touch guard for power terminals Touch guard for power terminals DANGER Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the unit if the touch guard is not installed. 4.6.1 Size 2S ®...
  • Page 54 Installation Touch guard for power terminals 4.6.2 Sizes 4 and 5 ® IP20 is achieved for MOVIDRIVE MDX61B sizes 4 and 5 (AC 500 V units: MDX61B0370/0450/0550/0750; AC 230 V units: MDX61B0220/0300), as soon as one of the following conditions is fulfilled: •...
  • Page 55 Installation Touch guard for power terminals Installing the Proceed as follows to install the DLB11B touch guard: DLB11B touch • Figure I: Power terminal with connected power cable with a cable cross section of guard < 35 mm (AWG2): Remove the plastic saddle [1] and push the DLB11B touch guard [3] on the respec- tive stud [2] of the power terminal.
  • Page 56 Installation Touch guard for power terminals 4.6.3 Sizes 4 - 6 ® For MOVIDRIVE size 4 (AC 500 V units: MDX61B0370/0450; AC 230 V units: MDX61B0220/0300), size 5 (MDX61B0550/0750) and size 6 (MDX61B0900/1100/ 1320), two (2) touch guards with eight (8) retaining screws are supplied as standard. In- stall the touch guard on both covers of the power terminals.
  • Page 57 Installation Touch guard for power terminals 4.6.4 Size 7 ® Installation of Degree of protection IP20 is achieved for MOVIDRIVE MDX61B size 7 when the touch touch guard guard DLB21B (part no 1 822 608 6) is trimmed to size by the customer and mounted in DLB21B front and behind the power connections.

  • Page 58: Wiring Diagram For Basic Unit

    Installation Wiring diagram for basic unit Wiring diagram for basic unit 4.7.1 Power section and brake (size 1-6) F11/F12/F13 Protective earth (shield) (AC-3) L1 L2 Line filter option NF... DC link L1' L2' L3' connection F14/F15 F14/F15 F14/F15 L1 L2 L3 Power section (AC-3) (AC-3)
  • Page 59 Installation Wiring diagram for basic unit 4.7.2 Power section and DC power supply unit (size7) For connecting the brake, refer to the wiring diagram of size 1-6. F11/F12/F13 F11/F12/F13 (AC-3) L1 L2 Line filter option NF... L1' L2' L3' L1 L2 L3 Power Power section supply...
  • Page 60 Installation Wiring diagram for basic unit 4.7.4 Braking resistor BW... / BW...-...-T /BW...-...-P Power section Power section Power section +R -R +R -R +R -R Wirkt auf K11 BW...-...-P BW...-...-T affects affects BW... When the internal temperature When the signal contact F16 trips, switch trips, K11 must be opened K11 must be opened and DIØØ"/Controller When the external bimetal relay...

  • Page 61: Signal Terminals

    Installation Wiring diagram for basic unit 4.7.5 Signal terminals Control unit Switchover I signal <-> U signal * S 11 Operator Serial interface System bus terminating resistor S 12 panel option option XT: 9.6 kBaud <-> 57.6 kBaud S 13 DBG60B e.g.
  • Page 62 Installation Wiring diagram for basic unit 4.7.6 Description of terminal functions on the basic unit (power section and control unit) Terminal Function X1:1/2/3 L1/L2/L3 (PE) Supply system connection X2:4/5/6 U/V/W (PE) Motor connection X3:8/9 +R/-R (PE) Braking resistor connection (PE) DC link connection 9,10,11,12 L1/L2/L3/PE...
  • Page 63 Installation Wiring diagram for basic unit Terminal Function X10:1 KTY+/TF-/TH connection (connect to X10:2 via TF/TH), factory set to "No response" (→ P835) X10:2 DGND Reference potential for binary signals / KTY– X10:3 DBØØ Binary output DBØØ with fixed assignment "/Brake", load capacity max DC 150 mA (short-circuit proof, pro- tected against external voltage to DC 30 V) Shared contact binary output 1, factory setting "Ready"...

  • Page 64: Assignment Of Braking Resistors, Chokes And Filters

    Installation Assignment of braking resistors, chokes and filters Assignment of braking resistors, chokes and filters 4.8.1 AC 400/500 V units, size 0 ® MOVIDRIVE MDX60/61B...-5A3 0005 0008 0011 0014 Size Braking resistors Trip current Part number Part number BW... / BW...
  • Page 65 Installation Assignment of braking resistors, chokes and filters 4.8.2 AC 400/500 V units, sizes 1, 2S, and 2 ® MOVIDRIVE MDX61B...-5A3 0015 0022 0030 0040 0055 0075 0110 Size Braking resistors Trip current Part number Part number BW... / BW..-..-T BW...
  • Page 66 Installation Assignment of braking resistors, chokes and filters 4.8.3 AC 400/500 V units, sizes 3 and 4 ® MOVIDRIVE MDX61B...-503 0150 0220 0300 0370 0450 Size Braking resistors Trip current Part number Part number Part number BW... / BW... BW...-...-T BW...-...-P BW...-...-T BW...-...-P...
  • Page 67 Installation Assignment of braking resistors, chokes and filters 4.8.4 AC 400/500 V units, sizes 5 to 7 ® MOVIDRIVE MDX61B...-503 0550 0750 0900 1100 1320 1600 2000 2500 Size Braking resistors Trip current Part number BW...-...-T BW...-...-T BW106-T = 47.4 A 1820 083 4 BW206-T = 54.8 A...
  • Page 68 Installation Assignment of braking resistors, chokes and filters 4.8.5 AC 230 V units, sizes 1 to 4 ® MOVIDRIVE MDX61B...-2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size Braking resis- tors Part num- Part num- BW...-.../ Trip current ber BW...- ber BW...

  • Page 69: Connecting The System Bus (Sbus 1)

    20 or 30 nodes, depending on the length of the cables and the cable capacity. The SBus supports transmission technology compliant with ISO 11898. The "Serial Communication" manual contains detailed information about the system bus that can be ordered from SEW-EURODRIVE. 4.9.1 SBus wiring diagram...

  • Page 70: Connecting The Rs485 Interface

    Installation Connecting the RS485 interface Terminating resis- • Switch on the system bus terminating resistor (S12 = ON) at the start and end of the system bus connection. Switch off the terminating resistor on the other units (S12 = OFF). NOTICE There must not be any potential displacement between the units connected with the SBus.
  • Page 71 Installation Connecting the RS485 interface 4.10.1 Wiring diagram of the RS485 interface (X13) X13: X13: X13: DIØØ DIØØ DIØØ DIØ1 DIØ1 DIØ1 DIØ2 DIØ2 DIØ2 DIØ3 DIØ3 DIØ3 DIØ4 DIØ4 DIØ4 DIØ5 DIØ5 DIØ5 DCOM DCOM DCOM VO24 VO24 VO24 DGND DGND DGND...

  • Page 72: Connecting The Interface Adapter Option Type Dwe11B/12B

    Installation Connecting the interface adapter option type DWE11B/12B Cable length • The permitted total cable length is 200 m (656 ft). Terminating resis- • Dynamic terminating resistors are installed. Do not connect any external terminating resistors. NOTICE There must not be any potential displacement between the units connected via the RS485.
  • Page 73 HTL encoders to theDEH11B/DEH21B option. In addi- tion to the A, B and C track, you will also have to connect the negated tracks (A, B, C). SEW-EURODRIVE recommends using this interface adapter for any new sys- tem.

  • Page 74: Connection Of Interface Adapter Option Uws21B (Rs232)

    Installation Connection of interface adapter option UWS21B (RS232) 4.12 Connection of interface adapter option UWS21B (RS232) 4.12.1 Part number Interface adapter UWS21B: 1 820 456 2 4.12.2 Scope of delivery The scope of delivery for the UWS21B option includes: • UWS21B ®...
  • Page 75 Installation Connection of interface adapter option UWS21B (RS232) 4.12.4 Connecting UWS21B to PC • Use the connection cable supplied (shielded RS232 standard interface cable) to connect the UWS21B option to the PC. PC COM 1-4 UWS21B max. 5 m (16.5 ft) 1805918987 Fig.

  • Page 76: Connecting The Interface Adapter Option Usb11A

    Installation Connecting the interface adapter option USB11A 4.13 Connecting the interface adapter option USB11A 4.13.1 Part number Interface adapter USB11A: 824 831 1 4.13.2 Scope of delivery • The scope of delivery for the USB11A includes: – USB11A interface adapter –...
  • Page 77 Installation Connecting the interface adapter option USB11A 4.13.4 Installation ® • Connect the USB11A to a PC and MOVIDRIVE MDX60B/61B using the connection cables supplied. • Insert the enclosed CD into the CD drive of your PC and install the driver. The first free COM port on the PC will be assigned to the USB11A interface adapter.

  • Page 78: Option Combinations For Mdx61B

    Installation Option combinations for MDX61B 4.14 Option combinations for MDX61B 4.14.1 Arrangement of the option slots Size 0 (0005 ... 0014) Size 1 ... 6 (0015 ... 1320) 1806023691 [1] Encoder slot for encoder options [2] Fieldbus slot for communication options [3] Expansion slot for communication options (only sizes 1 to 6) Operating Instructions –...
  • Page 79 Installation Option combinations for MDX61B 4.14.2 Option card combinations for MDX61B The option cards are different sizes and can only be installed in the matching option slots. The following list shows the possible combinations of option cards for ® MOVIDRIVE MDX61B.

  • Page 80: Installing And Removing Option Cards

    4.15 Installing and removing option cards INFORMATION ® • For MOVIDRIVE MDX61B size 0, only SEW-EURODRIVE is authorized to install or remove option cards. ® • For MOVIDRIVE MDX61B sizes 1 to 7, you can install or remove the option cards yourself.
  • Page 81 Installation Installing and removing option cards 4.15.2 Basic procedure for installing/removing an option card The following figure shows the basic procedure for installing an option card in ® MOVIDRIVE MDX61B size 1 - 7 1. Remove the retaining screws holding the card retaining bracket. Pull the card retain- ing bracket out evenly from the slot (do not twist!).

  • Page 82: General Installation Notes

    Installation Connecting encoders and resolvers 4.16 Connecting encoders and resolvers INFORMATION • The wiring diagrams do not show the view onto the cable end but the connection to ® the motor or MOVIDRIVE • The conductor colors specified in the wiring diagrams are in accordance with IEC 757 and correspond to the conductor colors used in the pre-fabricated cables from SEW.
  • Page 83 1 2 3 4 5 6 7 8 9 10 1806052363 4.16.3 Prefabricated cables SEW-EURODRIVE offers pre-fabricated cables for connecting encoders/resolvers. We recommend using these prefabricated cables. Operating Instructions – MOVIDRIVE® MDX60B/61B Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 84: Connection And Terminal Description Of The Deh11B

    Installation ® Connection and terminal description of the DEH11B (HIPERFACE ) option ® 4.17 Connection and terminal description of the DEH11B (HIPERFACE ) option 4.17.1 Part number ® HIPERFACE encoder card type DEH11B option: 824 310 7 INFORMATION ® • The "HIPERFACE encoder card type DEH11B"...
  • Page 85 Installation ® Connection and terminal description of the DEH11B (HIPERFACE ) option INFORMATION • If X14 is used as an incremental encoder simulation output, the switchover (X14:7) must be jumpered with DGND (X14:8). • The DC 12 V supply voltage from X14 and X15 is sufficient to operate SEW encoders (except HTL encoders) with a DC 24 V supply voltage.
  • Page 86 Installation ® Connection and terminal description of the DEH11B (HIPERFACE ) option ® Encoders on DT../DV.. and CM series motors – MOVIDRIVE ® MOVIDRIVE Motor type Encoder Motor Cable Details inverter AS1H ES1H DT../DV.., DS56 AK0H 1332 453 5 CT../CV.., EK0H CM71 –...

  • Page 87: Connection And Terminal Description Of The Deh21B Option

    MDX61B DIP11B/DEH21B absolute encoder cards". ® • The DEH21B option card can be installed in MOVIDRIVE MDX61B sizes 0 to 7. Only SEW-EURODRIVE staff may install or remove the DEH21B option for ® MOVIDRIVE MDX61B size 0. • The DEH21B option card must be plugged into the encoder slot.
  • Page 88 Installation Connection and terminal description of the DEH21B option INFORMATION The DC 12 V supply voltage from X15 is sufficient to operate SEW encoders (except HTL encoders) with a DC 24 V supply voltage. With all other encoders, check whether they can be connected to the DC 12 V supply voltage.

  • Page 89: Connection And Terminal Description Of The Deu21B Option

    MDX61B multi-encoder card DEU21B" manual. ® • The DEU21B option card can be installed in MOVIDRIVE MDX61B sizes 0 to 7. Only SEW-EURODRIVE staff may install or remove the DEU21B option for ® MOVIDRIVE MDX61B size 0. • The DEU21B option card must be plugged into the encoder slot.
  • Page 90 Installation Connection and terminal description of the DEU21B option NOTICE The connections on X14 and X15 must not be installed or removed during operation. Electrical components in the encoder or on the encoder card could be destroyed. De-energize the inverter before plugging or removing the encoder connections. Switch off the supply voltage and the DC 24 V (X10:9).

  • Page 91: Connection And Terminal Description Of The Der11B (Resolver) Option

    Installation Connection and terminal description of the DER11B (resolver) option 4.20 Connection and terminal description of the DER11B (resolver) option 4.20.1 Part number Resolver card option type DER11B: 824 307 7 INFORMATION ® • The "Resolver card type DER11B" option can only be used with MOVIDRIVE MDX61B, not with MDX60B.
  • Page 92 0.5 ± 10%. The control dynamics de- crease if the value is lower; the evaluation may be unstable if the value is higher. SEW-EURODRIVE offers the following prefabricated cables for connecting resolvers to DER11B: ®...

  • Page 93: Connecting External Encoders To X:14

    Installation Connecting external encoders to X:14 4.21 Connecting external encoders to X:14 4.21.1 External encoder at DEH11B and DER11B (X:14) The following external encoders can be connected to connector X14 of the DEH11B op- tion and the DER11B option. ® External encoder at DEH11B and DER11B - MOVIDRIVE (X:14) ®...

  • Page 94: Connection Of Encoder Options

    Installation Connection of encoder options 4.22 Connection of encoder options 4.22.1 Connection of DEH11B option Encoder connec- Depending on the motor type and motor configuration, the encoder is connected via plug tion at X:15 connector or terminal box. DR71...315 Connect the encoder to the option DEH11B as follows: max.
  • Page 95 Installation Connection of encoder options ® CM71...112 with Connect the HIPERFACE encoder to the option DEH11B as follows: terminal box max. 100 m A..H / E..H DEH11B, X15: cos+ cos- sin+ sin- DATA- DATA+ TF/TH/KTY+ TF/TH/KTY- GYPK RDBU 1806071179 Connecting sin/cos The high resolution sin/cos encoders and TTL encoders with DC 24 V supply can also and TTL encoders be connected to DEH11B.
  • Page 96 Installation Connection of encoder options Connecting TTL Connect the TTL encoders with a DC 5 V voltage supply via the "DC 5 V encoder power encoders (DC 5 V) supply type DWI11A" option (part number 822 759 4). The sensor cable must also be to DT../DV..

  • Page 97: Terminal/Pin Assignment

    Installation Connection of encoder options 4.22.2 Connection of DER11B (resolver) option to X:15 Terminal/pin CM motors: The resolver connections are accommodated in a plug connector or on the assignment 10-pin Wago terminal strip. DS Motors: The resolver connections in the terminal box are either located on a 10-pin Phoenix terminal strip or in the plug connector.
  • Page 98 Installation Connection of encoder options 4.22.3 Connection of external encoders to the DEH11B and DER11B options Voltage supply SEW encoders with DC 24 V voltage supply (max. DC 180 mA) are connected directly to X14. . These SEW encoders are then powered by the inverter. SEW encoders with a DC 5 V voltage supply must be connected via the "DC 5 V encoder power supply type DWI11A"...
  • Page 99 Installation Connection of encoder options Connection of sin/ Proceed as follows to connect sin/cos encoders and TTL encoders with DC 24 V supply: cos and TTL DEH11B/DER11B, encoders EH1S / EH1R / ES1S / ES1R max. 100 m X14: EV1S / EV1R / ES2R / ES2S (DC 24 V) 1806336395 Figure 14: Connecting the sin/cos encoder to DEH11B/DER11B as an external encoder...

  • Page 100: Connection Of Incremental Encoder Simulation

    Installation Connection of incremental encoder simulation 4.23 Connection of incremental encoder simulation 4.23.1 Incremental encoder simulation Connector X14 of the DEH11B or DER11B option can also be used as the incremental encoder simulation output. For this purpose, you must jumper "switchover" (X14:7) with DGND (X14:8).

  • Page 101: 4.24.1 Master/Slave Connection

    Installation Master/slave connection 4.24 Master/slave connection 4.24.1 Master/Slave connection Connector X14 of the DEH11B or DER11B option can also be used for the "internal syn- ® chronous operation" application (master/slave connection of several MOVIDRIVE units). For this purpose, you must jumper "switchover" (X14:7) with DGND (X14:8) on the master end.

  • Page 102: Connection And Terminal Description Of The Dio11B Option

    Installation Connection and terminal description of the DIO11B option 4.25 Connection and terminal description of the DIO11B option 4.25.1 Part number Input/output card type DIO11B: 824 308 5 INFORMATION • The "input/output card type DIO11B" option is only possible in conjunction with ®...
  • Page 103 Installation Connection and terminal description of the DIO11B option 4.25.2 Voltage input 24 VIN The 24VIN (X23:9) voltage input serves as DC+24 V supply voltage for the binary out- puts DO1Ø – DO17. Reference potential is DGND (X22:10). The binary outputs do not give a level if the DC+24 V supply voltage is not connected.
  • Page 104 Installation Connection and terminal description of the DIO11B option 4.25.5 Voltage outputs AOV1 and AOV2 Assign the analog voltage outputs AOV1 and AOV2 in accordance with the following fig- ure: DIO11B DIO11B AI21 AI21 AI22 AI22 AGND AGND AOV1 AOV1 AOC1 AOC1 AGND...

  • Page 105: Connection And Terminal Description Of The Dfc11B Option

    Installation Connection and terminal description of the DFC11B option 4.26 Connection and terminal description of the DFC11B option 4.26.1 Part number CAN-Bus interface option type DFC11B: 824 317 4 INFORMATION ® • The "CAN bus interface type DFC11B" option can only be used with MOVIDRIVE MDX61B, not with MDX60B.

  • Page 106: Startup

    Startup General startup instructions Startup General startup instructions DANGER Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the unit if the touch guard is not installed. 5.1.1 Requirements The drive must be configured correctly to ensure that startup is successful.
  • Page 107 Startup General startup instructions 5.1.4 Inverter/motor combinations The following tables indicate which inverter/motor combinations this applies to. 400/500 V units ® MOVIDRIVE MDX60/61B in VFC operating SEW motor mode 0005-5A3-4 DT80K4 0008-5A3-4 DT80N4 0011-5A3-4 DT90S4 0014-5A3-4 DT90L4 0015-5A3-4 DT90L4 0022-5A3-4 DV100M4 0030-5A3-4 DV100L4...

  • Page 108: Preliminary Work And Resources

    Startup Preliminary work and resources 5.1.5 Hoist applications DANGER Risk of fatal injury if the hoist falls. Severe or fatal injuries. ® MOVIDRIVE MDX60B/61B is not designed for use as a safety device in hoist appli- cations. Use monitoring systems or mechanical protection devices to ensure safety. Preliminary work and resources •...

  • Page 109: Startup With Dbg60B Keypad

    Startup Startup with DBG60B keypad Startup with DBG60B keypad 5.3.1 General information Startup with the DBG60B keypad is only possible in VFC operating modes. Startup ® in CFC and SERVO operating modes is only possible using the MOVITOOLS Motion- Studio operating software. Required data The following data is required to ensure startup is successful: •...

  • Page 110: Selecting A Language

    Startup Startup with DBG60B keypad 5.3.2 Selecting a language The figure below shows the keys for selecting the language. 1809425035 Move up to the next menu item Confirm entry Move down to the next menu item A list of languages is displayed The following text appears on the display when the keypad is switched on for the first time or after activating the start mode: EURODRIVE...
  • Page 111 Startup Startup with DBG60B keypad 5.3.3 Startup The figure below shows the keys required for startup. 1810058891 Move up to the next menu item Confirm entry Activate the context menu Move down to the next menu item Change the menu, display mode ↔ edit mode Cancel or abort startup 5.3.4 Startup procedure...
  • Page 112 Startup Startup with DBG60B keypad 4. Press the key to begin the startup procedure. The first parameter appears. The flashing cursor under the parameter STARTUP number indicates that the keypad is in display mode. PREPARE FOR STARTUP • Press the key to change to edit mode.
  • Page 113 Startup Startup with DBG60B keypad 10. Enter the rated motor voltage for the selected connection C03* type according to the value specified on the nameplate. MOT. RATED VOLT 1 400.000 Example: Nameplate 230 / 400 50 Hz connection → enter "400 V". connection/transition point at 50 Hz →...
  • Page 114 Startup Startup with DBG60B keypad FOR SEW MOTORS 16. The calculation is performed. After calculation, the next menu C06*SAVE item appears automatically. FOR NON-SEW MOTORS 16. For non-SEW motors, a calibration process is required to perform the calculation: • When prompted, apply a "1" signal to terminal X13:1 (DIØØ...
  • Page 115 Startup Startup with DBG60B keypad 5.3.5 Starting up the speed controller Startup is performed without the speed controller first (→ Section "Startup procedure, steps 1 through 17"). Important: Set encoder evaluation to "YES". C29*encoder 1. Initiate the startup of the speed controller with "YES". C09*n-CONTROL? 2.
  • Page 116 Startup Startup with DBG60B keypad FOR NON-SEW MOTORS 5. Enter the moment of inertia of the motor. D00* J0 OF THE MOTOR 4.600 6. Set the stiffness of the control system. C18* STIFFNESS If the drive tends to oscillate → setting < 1 1.000 Transient recovery time is too long →...
  • Page 117 Startup Startup with DBG60B keypad ® • Once startup is complete, copy the parameter set from MOVIDRIVE to the DBG60B keypad. You have the following options: – In the context menu, select the "COPY TO DBG" menu item. Confirm the setting ®...

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