HADEF 29/06AP Series Installation, Operating And Maintenance Instructions
Pneumatic chain hoist. ultra-low headroom configuration
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Pos: 1.1 /1_HADEF/---TITELSEITE/Symbole/Ländersymbol @ 0\mod_1171286564146_52.docx @ 55 @ @ 1
Pos: 1.2 /1_HADEF/---TITELSEITE/Allgemein/Titel - BA @ 0\mod_1171286931725_52.docx @ 57 @ @ 1
Installation,- Operating and
Maintenance Instructions
Pos: 1.3 /1_HADEF/---TITELSEITE/Allgemein/HADEF-Bezeichnung @ 0\mod_1171289923124_0.docx @ 69 @ @ 1
HADEF Pneumatic Chain Hoist
Type 29/06AP
Pos: 1.4 /1_HADEF/---TITELSEITE/Bauarten/exterm kurz @ 0\mod_1171290123367_52.docx @ 74 @ @ 1
Ultra-low headroom configuration
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Pos: 1.5 /1_HADEF/---TITELSEITE/Ausführungen/APH, APP @ 0\mod_1171290200245_52.docx @ 77 @ @ 1
with monorail hand geared trolley
with monorail pneumatic trolley
Pos: 1.6 /1_HADEF/---TITELSEITE/Ausführungen/Big Bag APHL, APPL @ 3\mod_1363611211898_52.docx @ 26420 @ @ 1
with monorail trolley Big Bag
Pos: 1.7 /1_HADEF/---TITELSEITE/Abbildung/29/06AP @ 1\mod_1188894053257_0.docx @ 7860 @ @ 1
5.52.181.00.01.05
APH
APP
APHL and APPL
Rev.05
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Related Manuals for HADEF 29/06AP Series
Summary of Contents for HADEF 29/06AP Series
- Page 1 Pos: 1.2 /1_HADEF/---TITELSEITE/Allgemein/Titel - BA @ 0\mod_1171286931725_52.docx @ 57 @ @ 1 Installation,- Operating and Maintenance Instructions Pos: 1.3 /1_HADEF/---TITELSEITE/Allgemein/HADEF-Bezeichnung @ 0\mod_1171289923124_0.docx @ 69 @ @ 1 HADEF Pneumatic Chain Hoist Type 29/06AP Pos: 1.4 /1_HADEF/---TITELSEITE/Bauarten/exterm kurz @ 0\mod_1171290123367_52.docx @ 74 @ @ 1 Ultra-low headroom configuration Pos: 1.5 /1_HADEF/---TITELSEITE/Ausführungen/APH, APP @ 0\mod_1171290200245_52.docx @ 77 @ @ 1...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
Safety check ..................17 Functional test .................. 17 11.1 Checks before the initial start-up................... 17 11.2 Functional test ......................... 17 Maintenance ..................17 12.1 General ..........................17 12.2 Monitoring ........................17 12.3 Replacing the load chain ....................18 12.4 ... -
Page 4: Indications To Determine The Used Part Of The Theoretical Usage Life
Pos: 5.3.2 /1_HADEF/---ALLGEMEIN/Hinweise/HINWEIS - Generalüberholung nur durch Hadef @ 0\mod_1176794916616_52.docx @ 4672 @ @ 1 NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF. Pos: 6.1 /1_HADEF/2--SICHERHEIT/*Ü1*/#. Kapitel - Sicherheit @ 0\mod_1172054959462_52.docx @ 172 @ @ 1 Safety Pos: 6.2.1 /1_HADEF/2--SICHERHEIT/Allgemein/Warnhinweise + Symbole/01.Warnhinweise + Symbole @ 0\mod_1172050513996_52.docx @ 165 @ @ 1... -
Page 5: Requirements For The Operating Personnel
However, in everyday operation this degree of safety can only be achieved if all measures required are taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check that they are being complied with. Complete the operating and installation instructions by any instructions (regarding supervision or notifications)that are important for the special kind of use of the equipment, i.e. -
Page 6: Basic Safety Measures
Pos: 6.5 /1_HADEF/---ALLGEMEIN/Hinweise/GEFAHR - Losreißen, Personentr.,schweb.Lasten, ex verboten (E+P) @ 0\mod_1176799462104_52.docx @ 4735 @ @ 1 DANGER! It is not allowed: pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed. in explosive atmosphere, except the unit is especially modified for it and marked by an indication label to transport people The device is not suitable for use on stages and in studios persons must not stand under a suspended load... -
Page 7: Transport And Storage
Pos: 6.9 /1_HADEF/---ALLGEMEIN/Hinweise/Druckluft/HINWEIS - Einschaltdauer, Restnutzung beachten @ 1\mod_1190270649346_52.docx @ 7890 @ @ 1 NOTICE! Pneumatic air motors are capable of operating at continuous duty up to 100% and 360 cycles per hour and can be used in accordance with their device classification (mechanism class). The remaining service life of the devices in accordance with mechanism group and usage (see calculation of remaining service life) must be followed. -
Page 8: Design
Pos: 8.2.1.3 /1_HADEF/---ALLGEMEIN/Hinweise/EX-Schutz/GEFAHR - Einsatz Geräte Standard/EX @ 1\mod_1190281459161_52.docx @ 7911 @ @ 1 DANGER! HADEF hoists, in their standard version, are not approved for use in areas that are prone to explosion. HADEF supplies special explosion-proof equipment for this purpose which has special EX-name plates on it stating the EX-classification. - Page 9 4.4.2 Gear Lifting g gear with ve entilation sc AK 4-8 P Precision Spu ur Gear AK9+10 Precision Pl lanetary Gea Trolley g gear Combina ation of worm m gear and m motor Closed d design - vent tilation not ne ecessary.
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Page 10: Technical Data
Technical data Pos: 9.2.1 /1_HADEF/5--TECHNISCHE DATEN/Kettenzug/29/06/29/06AP @ 1\mod_1192442358577_52.docx @ 7983 @ @ 1 Table 1 Capacity 1000 2000 2500 3200 5000 5000 6300 6300 10000 hoisting unit AK 4 AK 6 AK 7 AK 7 AK 8 AK 7 AK 8 AK 8 Number of chain falls FEM 9.511/ EN 818-7... -
Page 11: Devices With A Load Capacity Of Up To 6,3 T
Pos: 10.3.1.2 /1_HADEF/---ALLGEMEIN/Hinweise/Kettenzüge/VORSICHT - Maß X = 2-3mm und 3-5mm @ 0\mod_1184767195881_52.docx @ 6813 @ @ 1 CAUTION! The distance “X” between the wheel flanges of the trolley wheels must be for trolleys up to 3,2 t: 2-3 mm (1-1,5 mm each side) bigger and for trolleys from 4 t up: 3-5 mm (1,5-2,5 mm each side) bigger than the flange width "B"... -
Page 12: Devices From 8 T Up To 60 T Capacity
Secure the washers (6) and distance tubes (5) by tightening the hexagon nuts (3) and the safety nuts (4). Fasten the threaded rod as mentioned above. With the devices in table 1 one of 4 wheels is driven by the travel drive. The axis of the driven wheel is set slightly lower to ensure the required wheel pressure for traversing when the device is not under load. -
Page 13: Tools
Tools Capacity Size Tool SW36 1,5t + 2t SW46 2,5t + 3,2t SW55 load bolt 5t + 6,3t SW60 7,5t + 10t SW75 12,5 t SW22 load bolt with 16t - 60t SW24 locking ring SW46 SW55 Load bolts bottom 2,5t - 3,2t SW60 block... -
Page 14: Operation
Operation Pos: 11.2 /1_HADEF/7--BEDIENUNG/Allgemein/01.Bedienung - Alle @ 0\mod_1173087534915_52.docx @ 440 @ @ 1 Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel. -
Page 15: Operation
Operation Pos: 12.2.1 /1_HADEF/8--BETRIEB Nur (E+P)/Allgemein/Elektro+Druckluft/04.Alle P @ 2\mod_1279718651144_52.docx @ 14998 @ @ 1 The following, important points must be observed when operating the equipment: Read the safety instructions. Never load the devices beyond their working load limit. The prescribed maintenance intervals must be adhered to. Pos: 12.2.2 /1_HADEF/8--BETRIEB Nur (E+P)/Allgemein/Elektro+Druckluft/04.Zusatz für Hebezeuge @ 1\mod_1193041504888_52.docx @ 8078 @ @ 1 The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the hook. -
Page 16: Gear
Pos: 13.2.3.2 /1_HADEF/---ALLGEMEIN/Hinweise/HINWEIS - Keine Gewährleistung durch Nichtbeachtung..@ 1\mod_1193056870530_52.docx @ 8119 @ @ 1 NOTICE! HADEF does not assume any responsibility for damage caused by non-observance of the instructions. Pos: 13.2.3.3 /1_HADEF/---ALLGEMEIN/Hinweise/Druckluft/VORSICHT - Wartungseinheiten ohne Öl @ 1\mod_1259674747751_52.docx @ 11340 @ @ 1 CAUTION! Should the unit be assembled at the customer, the maintenance unit is supplied without oil. -
Page 17: Safety Check
Safety check Pos: 14.2 /1_HADEF/10-SICHERHEITSPRÜFUNG/Allgemein/01.Sicherheitsprüfung Alle @ 0\mod_1178197796463_52.docx @ 5700 @ @ 1 Before putting into service initially or when putting back into service, it must be checked whether: All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. Pos: 14.3 /1_HADEF/10-SICHERHEITSPRÜFUNG/Allgemein/02.Sicherheitsprüfung Zusatz E+P @ 0\mod_1178197432766_52.docx @ 5694 @ @ 1 The oil levels in the gear boxes are sufficient. -
Page 18: Replacing The Load Chain
12.3 Replacing the load chain CAUTION! If there is any visible damage and when the conditions for replacement are reached (i.e. one or several dimensions in the table have been reached, there is corrosion or elongation), the chain must be replaced. When replacing the chain, also check the chain wheels. -
Page 19: Overload Protection
12.5 Overload protection If the ho ist does not lift the permi tted load, the e overload p protection mu ust be adjuste ed. Adjustme ent may only y be done by a service co ompany, auth horised by th he manufactu urer! DANGER... -
Page 20: Inspection
Inspection Pos: 17.2 /1_HADEF/13-PRÜFUNG/Wiederkehrende Prüfung/00.GÜ (nur motorische Geräte) @ 2\mod_1276587258148_52.docx @ 14490 @ @ 1 13.1 General Overhaul for motor-driven units The validated, national accident prevention regulations must be observed and the measures to reach "safe working periods (S.W.P.)" according to FEM 9.755. After the "theoretical working time D"... -
Page 21: Checking The Load Chain
13.3 Checking the load chain acc. DIN 685-part 5 L11 = pitch increase over 11 chain links L1 = pitch increase over 1 chain link Illustration 19 dm = detected link thickness Pos: 17.4.3.2 /1_HADEF/13-PRÜFUNG/Kettenzug/Lastkette/Tabelle - Ketten 5 - 7 - 9 - 11,3 - 16 - 23,5 @ 0\mod_1173262497661_52.docx @ 495 @ @ 1 Chain dimensions Chain size Dimensions... -
Page 22: Inspection - Gear - Oil Level
13.5 Inspection – Gear – Oil level Check oil level all 3 month. Locking screw(C) Tool AK 4 – AK 6 AK 7 – AK 8 SW10 AK 4-8 AK9-10 Solve the locking screw (C) a bit. (do not remove) If oil drips out = level OK. -
Page 23: Load Hook
14.3 Load hook Check bearings and pulleys yearly Clean and lubricate the bearings of hooks and pulleys with grease Slight bearings are maintenance free When bearings resp. slight bearings are worn of, change the complete pulley Recommendation Interval Load hook FUCHS Acc. -
Page 24: Trolley
Troll Trolleys are e lifetime lubr ricated, Refil l lubricant is normally no t necessary. Lubricate ge ear rim and p pinion drive e each ¼ year r or if required d more often n, with grease Recom mendation Interval ulleys FUCHS ear rim... -
Page 25: Lubricant Selection
14.8 Lubricant selection FUCHS SHELL ESSO ARAL MOBIL TOTAL CASTROL KLÜBER Renolin PG 220 Tivela S 20 Glycolube 220 Degol GS 220 Glygoyle 30 CARTER SY 220 Klübersynt GH 6-220 Renolin PG 320 Tivela S 320 Glygolube 320 Degol GS 320 Glygoyle 320 Klübersynt GH 6-320 Renolin PG 460... -
Page 26: Remedy
Remedy Pos: 20.2 /1_HADEF/16-ABHILFE/Alle/01.Alle E+P @ 3\mod_1414501384045_52.docx @ 27821 @ @ 1 Problem* Unit Cause Remedy No main power Check connection to mains supply Unit cannot be switched on Electric Hoists exchange 2 phases Phase sequence not correct (with low voltage control) (see waring note at the plug) Fuse burnt out Replace the fuse... -
Page 27: Decommissioning
Decommissioning Pos: 21.2 /1_HADEF/---ALLGEMEIN/Hinweise/WARNUNG - Außerbetriebnahe: Schäden vermeiden.. @ 0\mod_1177597023398_52.docx @ 5591 @ @ 1 WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: Pos: 21.3 /1_HADEF/17-AUßERBETRIEBNAHME/Allgemein/Alle Außerbetriebnahme @ 0\mod_1173431980767_52.docx @ 671 @ @ 1 It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: First secure the working area for decommissioning, leaving plenty of space.