Related Manuals for Yamaha VF200
Summary of Contents for Yamaha VF200
- Page 1 VF200 VF225 VF250 OWNER’S MANUAL Read this manual carefully before operating this LIT-18626-09-95 outboard motor. 6CB-28199-35-E0...
- Page 2 EMU25063 Les gaz d’échappement du moteur de ce produit contiennent des substances chimiques connues dans l’État de Californie pour provoquer le cancer, des anomalies congénitales et des troubles de la reproduction. ZMU07696 Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating.
- Page 3 Any damage tain maximum enjoyment from your new resulting from neglect of these instructions is Yamaha. If you have any question about the not covered by warranty. operation or maintenance of your outboard Some countries have laws or regulations re- motor, please consult a Yamaha dealer.
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Page 4: Table Of Contents
Table of contents Safety information......1 Remote control requirements..14 Battery requirements...... 14 Outboard motor safety ..... 1 Specifications of Battery....14 Propeller..........1 Mounting battery ......15 Rotating parts........1 Propeller selection ......15 Hot parts ........... 1 Start-in-gear protection ....15 Electric shock ........ - Page 5 Table of contents Trip meter / Clock / Voltmeter ..33 Engine oil ........51 Fuel level-alert indicator ....34 Outboard motor ....... 52 Low battery voltage-alert Flushing device ....... 52 indicator ........34 Installing top cowling ....... 52 Fuel management meter ....34 Checking power trim and tilt unit ..
- Page 6 Water separator-alert indicator blinks while cruising ...... 92 Treatment of submerged outboard motor......94 Consumer information....95 YAMAHA FOUR-STROKE OUTBOARD MOTOR THREE-YEAR LIMITED WARRANTY......... 95 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE U.S.A. OR CANADA .... 97...
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Page 7: Safety Information
Safety information EMU33622 EMU40861 Outboard motor safety Power trim and tilt Body parts can be crushed between the out- Observe these precautions at all times. board motor and the clamp bracket when the EMU36501 Propeller outboard motor is trimmed or tilted. Keep People can be injured or killed if they come body parts out of this area at all times. -
Page 8: Gasoline
Always, refuel ac- Have an approved PFD on board for every cording to the procedure on page 55 to occupant. Yamaha recommends that you reduce the risk of fire and explosion. must wear a PFD whenever boating. At a... -
Page 9: Avoid Collisions
Safety information sure that weight is properly distributed ac- EMU33790 Weather cording to the boat manufacturers instruc- Stay informed about the weather. Check tions. Overloading or incorrect weight weather forecasts before boating. Avoid distribution can compromise the boats han- boating in hazardous weather. dling and lead to an accident, capsizing or EMU44160 swamping. -
Page 10: Passenger Training
Safety information ments, navigation, and operation. Upon EMU44180 Boating organizations successful completion of the course, the The following organizations provide boating user can download a certificate of comple- safety training and information about boating tion immediately or, for a small charge, re- safety and laws. -
Page 11: Basic Boating Rules (Rules Of The Road)
Safety information In the Canada Give-way vessel National Marine Manufacturers Associa- The vessel that does not have the right-of- tion Canada way has the duty to take positive and timely 14 McEwan Drive action to stay out of the way of the Stand-On Suite 8 vessel. -
Page 12: Other Special Situations
Safety information ed area must yield to you (they are the Give- that you should maintain course and direc- Way vessels). Both you and the meeting tion, provided the other vessel gives you the vessel must alter course to avoid each other. right-of-way as it should. - Page 13 Safety information from local marine supply stores. entirely within the boundaries of a particular Fishing vessel right-of-way state. The Uniform State Waterway Marking All vessels that are fishing with nets, lines or System has been devised for these waters. trawls are considered to be “fishing vessels” This system uses buoys and signs with dis- under the International Rules.
- Page 14 Safety information ZMU01708...
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Page 15: General Information
Write down your outboard motor serial num- ber in the spaces provided in the following il- lustration to assist you in ordering spare parts from your Yamaha dealer or for refer- ence if your outboard motor is stolen. 1. Key number ZMU06886 1. -
Page 16: Read Manuals And Labels
Read all labels on the outboard motor and the boat. If you need any additional information, contact your Yamaha dealer. EMU33832 Warning labels If these labels are damaged or missing, contact your Yamaha dealer for replacements. VF200A, VF225A, VF250A ZMU07697... - Page 17 General information ZMU06191 stops if you accidentally leave the EMU34651 Contents of labels helm, which could prevent a runaway The above warning labels mean as follows. boat. EWM01681 WARNING Keep hands, hair, and clothing away from rotating parts while the engine is running.
- Page 18 General information Electrical hazard EMU35132 Symbols The following symbols mean as follows. Notice/Warning ZMU05666 ZMU05696 Read Owner’s Manual ZMU05664 Hazard caused by continuous rotation ZMU05665...
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Page 19: Specifications And Requirements
Specifications and requirements Steering system: EMU40500 Specifications Remote steering TIP: Starting system: Electric starter “(SUS)” indicates that the specification is for the outboard motor when it is equipped with Starting carburetion system: Fuel injection a stainless steel propeller. Valve clearance IN (cold engine): EMU2821R 0.17–0.24 mm (0.0067–0.0094 in) Dimension and weight:... -
Page 20: Installation Requirements
18 Nm (1.84 kgf-m, 13.3 ft-lb) continue using the outboard. Contact EMU33554 Installation requirements your Yamaha dealer. EMU40480 The remote control unit must be equipped Boat horsepower rating with a start-in-gear protection device(s). This... -
Page 21: Mounting Battery
Yamaha outboard motor before starting the engine. and every application. EMU41095 Your Yamaha dealer can help you select the Engine oil requirements right propeller for your boating needs. Select Select the engine oil to use from the follow- a propeller that will allow the engine to reach ing recommended engine oils. -
Page 22: Fuel Requirements
The use of a poor quality gasoline may result tor. However, if gasoline with Ethanol is the in starting and running problems. If you en- only fuel available in your area, your Yamaha counter drivability problems, which you sus- outboard motor is calibrated to run properly... -
Page 23: Gasoline Additives
Consult your authorized posits from a boat’s fuel system, particular- Yamaha dealer for a 10-micron filter that ly in older boats, as well as tanks and pipes meets your engine’s requirements. -
Page 24: Anti-Fouling Paint
Spare parts, such as an extra set of spark board motor. The original Yamaha paint sur- plugs. face may be scuffed lightly before applying Consult your Yamaha dealer for details. -
Page 25: Star Labels
SPARK PLUG GAP (mm): SPARK PLUG: VALVE LASH (mm) IN: FUEL: GASOLINE YAMAHA MOTOR CO.,LTD. INFORMATION ANTIPOLLUTION CE MOTEUR EST CONFORME AUX NORMES D’ÉMISSIONS EPA DES É.-U. ET DE LA CALIFORNIE POUR MOTEURS MARINS À ÉTINCELLE. POUR LES SPÉCIFICATIONS ET LES ZMU04346 RÉGLAGES À... - Page 26 Specifications and requirements EMU40330 EMU40350 One Star—Low Emission Three Stars—Ultra Low Emission The one-star label identifies engines that The three-star label identifies engines that meet the Air Resources Board’s Personal meet the Air Resources Board’s Personal Watercraft and Outboard marine engine Watercraft and Outboard marine engine 2001 exhaust emission standards.
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Page 27: Components
Components EMU2579Y Components diagram TIP: * May not be exactly as shown; also may not be included as standard equipment on all mod- els (order from dealer). VF200A, VF225A, VF250A ZMU06898 1. Top cowling 2. Cowling lock lever 3. Clamp bracket 4. - Page 28 Components VF200A, VF225A, VF250A ZMU07041 1. Ignition coil 2. Oil dipstick 3. Cowling lock lever 4. Power trim and tilt switch 5. Flushing device 6. Oil level plug 7. Gear oil drain screw 8. Cooling water inlet 9. Anode 10. Fuel filter 11.
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Page 29: Remote Control Box
Components YAMAHA SPEED Km/h knot mile TRIP TIME BATT mode ZMU06899 EMU40610 1. Remote control box (side mount type)* Remote control box 2. Remote control box (binnacle mount type)* The remote control box is equipped with the 3. Switch panel (for use with side-mount type)* remote control lever and electrical switches. -
Page 30: Remote Control Lever
Components 3. Free accelerator button 4. Fully closed 4. Engine shut-off switch 5. Throttle 5. Throttle friction adjuster 6. Fully open 6. Neutral interlock trigger 35˚ 35˚ ZMU06901 ZMU04572 1. Neutral “ ” 1. Power trim and tilt switch 2. Forward “ ” 2. -
Page 31: Free Accelerator
Components After using the free accelerator, return the EMU26233 Free accelerator remote control lever to the neutral position. To open the throttle without shifting into ei- The free accelerator button will return au- ther forward or reverse, push the free accel- tomatically to its set position. -
Page 32: Engine Shut-Off Cord (Lanyard) And Clip
Components WARNING! Do not overtighten the tach the engine shut-off cord to a secure friction adjuster. If there is too much place on your clothing, or your arm or leg resistance, it could be difficult to while operating. Do not attach the cord to move the remote control lever, which clothing that could tear loose. -
Page 33: Main Switch
Components outboard motor angle in relation to the tran- EMU26091 Main switch som. Pushing the switch “ ” (up) trims the The main switch controls the ignition system; outboard motor up, and then tilts it up. Push- its operation is described below. ing the switch “... -
Page 34: Cowling Lock Lever
Components falling overboard and could distract the operator, increasing the risk of collision with another boat or an obstacle. ZMU06910 1. Cowling lock lever(s) EMU40802 Flushing device ZMU06907 The flushing device is used to clean the cool- 1. Power trim and tilt switch ing water passages of the outboard motor using a garden hose and tap water. -
Page 35: Tilt Support Shaft (Optional)
Turn the tilt support shaft toward the bow fuel contamination problems. Consult your so that the plate contacts the clamp dealer for information about Yamaha 10-mi- bracket. cron fuel filters if your boat does not have one. - Page 36 Components ZMU06925 1. Tilt support shaft Tilt the outboard motor down.
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Page 37: Instruments And Indicators
Instruments and indicators EMU41390 Digital tachometer The tachometer shows the engine speed and has the following functions. All segments of the display will light momen- tarily after the main switch is turned on and will return to normal thereafter. ZMU01740 EMU26651 Hour meter This meter shows the number of hours the... -
Page 38: Overheat-Alert Indicator
Use the oil dipstick to check the re- ZMU01737 maining oil quantity. For further infor- 1. Overheat-alert indicator mation, see page 51. EMU26602 Digital speedometer This gauge shows the boat speed and other information. YAMAHA SPEED km/h knot ZMU01736 mile TRIP TIME BATT 1. -
Page 39: Fuel Gauge
Consult Push the “ ” (set) button. The hour dis- your Yamaha dealer on how to correctly set play will begin blinking. the selector switch. NOTICE: Running out Push the “ ” (mode) button until the of fuel can damage the engine. -
Page 40: Fuel Level-Alert Indicator
TIME BATT Get back to the port soon if an alert device has activated. For charging the battery, con- mode sult your Yamaha dealer. ZMU07004 The clock operates on battery power. Dis- connecting the battery will stop the clock. YAMAHA Reset the clock after connecting the battery. -
Page 41: Fuel Flow Meter
Instruments and indicators omy meter will indicate the same unit of measurement. Fuel flow readings are not accurate when the engine is operating under about 1300 r/min. As the fuel pump cycles on and off, the dis- play indicates either no fuel flow or higher flow than the actual average use. - Page 42 Instruments and indicators consumed since the gauge was last reset. additives). To reset the total fuel consumption meter to The Yamaha digital speedometer and fuel zero, press the “ ” (set) and “ ” (mode) management meter calculates speed, buttons at the same time.
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Page 43: Water Separator-Alert Indicator
Yamaha dealer for adjustments to hour/trip hour display, oil pressure display, the throttle cables. water detection alert, engine trouble alert,... -
Page 44: Start-Up Checks
“ ” (on). After all the displays come on and the total hour display comes on, the gauge will change to normal operation. If the buzzer sounds and the wa- ter separator-alert indicator blinks, consult your Yamaha dealer immediately. -
Page 45: Low Oil Pressure-Alert
Yamaha dealer. a alert device has activated. Consult ECM01601 NOTICE your Yamaha dealer if the problem can- not be located and corrected. Do not continue to run the engine if the low oil pressure alert device has activat- ed. Serious engine damage will occur. -
Page 46: Water Separator Alert
(fuel filter) while cruising. In such an event, stop the engine immediately and see page 91 of this manual to drain the water from the fuel filter. Get back to the port soon and consult a Yamaha dealer immediately. ZMU05425 ZMU05423... -
Page 47: Command Link Multifunction
For the optional sensors, consult your Yamaha dealer. The speed & fuel meter unit is available in round and square types. Check your speed... -
Page 48: Command Link Multifunction Speedometer
For the optional sensors, consult your Yamaha dealer. After the main switch is first turned to the “ ” (on) position, all of the displays come on as a test. -
Page 49: Command Link Multifunction Fuel Management Meter
Instruments and indicators EMU41022 Command Link Multifunction Fuel Management Meter The fuel management meter has the func- tions of fuel flow meter, total consumption display, fuel economy display, and remaining fuel display. The chosen display is selected using the “ ”... -
Page 50: Engine Control System
Alert system ECM00091 NOTICE Do not continue to operate the engine if a alert device has activated. Consult your Yamaha dealer if the problem cannot be located and corrected. EMU41170 Overheat alert ZMU07012 The outboard motor is equipped with an If the alert system has activated, stop the en- overheat alert system. -
Page 51: Water Separator Alert
ZMU07012 If the alert system has activated, stop the en- gine and check the fuel filter. If any water is found in the fuel, consult a Yamaha dealer. ECM02340 NOTICE Although the buzzer will stop when the... - Page 52 Engine control system engine is started and the remote control lever is moved to the forward or reverse position, do not use the outboard motor. Otherwise, serious engine damage could occur.
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Page 53: Installation
Mounting the outboard motor the combination of the boat and outboard The outboard motor should be mounted so motor. Consult your Yamaha dealer or boat that the boat is well balanced. Otherwise, the manufacturer for further information on de- boat could be hard to steer. Mount the out- termining the proper mounting height. - Page 54 Installation cruising. If the outboard motor is oper- ated continuously in the presence of airborne water spray, enough water could enter the engine through the air intake opening in the top cowling to cause severe engine damage. Remove the cause of the airborne water spray. ZMU06913 1.
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Page 55: Operation
When breaking in the en- The outboard motor is shipped from the fac- gine, avoid extended idling, rough water, and tory without engine oil. If your Yamaha deal- crowded areas. er did not fill the engine with engine oil, you For the 1st hour of operation: must fill the engine before starting it. -
Page 56: Fuel Level
Operation occur. EMU40520 Fuel level Check that you have plenty of fuel for your trip. A good rule of thumb is to use 1/3 of your fuel to get to the destination, 1/3 to return, and to keep 1/3 as an emergency reserve. With the boat level on a trailer or in the water, turn the main switch to the “... -
Page 57: Controls
Check the engine shut-off cord and clip for tank should be checked and cleaned by a damage, such as cuts, breaks, and wear. Yamaha dealer. ZMU06873 ZMU07518 1. Clip 1. Fuel filter 2. -
Page 58: Outboard Motor
Operation is between the upper and lower marks. Consult your Yamaha dealer if the oil level is not at the proper level or if it ap- pears milky or dirty. ZMU06919 1. Flushing device 2. Garden hose connector 3. Fitting ZMU06918 1. - Page 59 Operation ZMU07015 ZMU06920 1. Top cowling 1. Cowling lock lever 2. Protrusion 3. Holder 4. Bottom cowling ZMU06921 1. Cowling lock lever(s) ZMU07016 Check the fitting of the top cowling by pushing it with both hands. NOTICE: If 1. Top cowling 2.
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Page 60: Checking Power Trim And Tilt Unit
Operation EMU40583 Checking power trim and tilt unit EWM02523 WARNING Never get under the lower unit while it is tilted, even when the tilt support shaft is installed. Severe injury could occur if the outboard motor accidental- ly falls. Body parts can be crushed between the ... -
Page 61: Battery
Operation not corroded or damaged. If you use a portable container to store Tilt the outboard motor down. Check that and dispense fuel, only use a locally ap- the tilt rod and trim rods operate smooth- proved GASOLINE container. Touch the fuel nozzle to the filler open- ing or funnel to help prevent electrostatic EMU36582 Battery... -
Page 62: Starting Engine
Operation the boat to be thrown forward. Move the remote control lever to the neutral position. TIP: The start-in-gear protection device prevents the engine from starting except when in neu- tral. 1. Arrow EMU27494 Starting engine EWM01600 WARNING Before starting the engine, make sure ZMU07034 that the boat is tightly moored and that you can steer clear of any obstructions. - Page 63 Operation ZMU07037 ZMU06927 Turn the main switch to the “ ” (start) position, and hold it for a maxi- mum of 5 seconds. START ZMU06996 Turn the main switch to the “ ” (on) po- sition. ZMU07032 START ZMU07031 ZMU06928 Immediately after the engine starts, re- lease the main switch to return it to the ”...
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Page 64: Checks After Starting Engine
[ECM02380] the lower case or the cooling water pilot EMU36531 Checks after engine warm up hole is blocked. Consult your Yamaha dealer if the problem cannot be located EMU36541 Shifting and corrected. While the boat is tightly moored, and without... -
Page 65: Shifting
Operation main switch is turned to the “ ” (off) po- ward (for reverse gear) about 35 (a de- sition. tent can be felt). Check that the engine stops when the clip is pulled from the engine shut-off switch. 35˚... -
Page 66: Stopping Boat
Operation the boat. This could increase the risk of serious injury. It could also damage the shift mechanism. Do not shift into reverse while traveling at planing speeds. Loss of control, boat swamping, or damage to the boat could occur. -
Page 67: Trimming Outboard Motor
Operation ZMU06932 Remove the key if the boat will be left un- attended. TIP: The engine can also be stopped by pulling the engine shut-off cord (lanyard) and re- moving the clip from the engine shut-off switch, then turning the main switch to the “... -
Page 68: Adjusting Boat Trim
Operation trim angle with this switch while the boat is moving. Adjust the outboard motor trim angle using the power trim and tilt switch. ZMU07038 Bow Up Too much trim-out puts the bow of the boat too high in the water. Performance and econ- omy are decreased because the hull of the ZMU06981 boat is pushing the water and there is more... -
Page 69: Tilting Up And Down
Operation outboard motor while the engine is run- ning. Severe damage from overheating can result. To prevent the cooling water passages from becoming frozen when the ambi- ent temperature is 5C or below, tilt the outboard motor up after it has been stopped 30 seconds or more. -
Page 70: Procedure For Tilting Down
Operation with the tilt support shaft, push the “ ” (down) side of the power trim and tilt switch to retract the trim rods. NOTICE: Make sure that the trim rods retracts completely during mooring. This pro- tects the rods from marine growth and corrosion, which could damage the power trim and tilt mechanism. -
Page 71: Shallow Water
Operation ZMU06941 ZMU06942 1. Power trim and tilt switch 1. Cooling water inlet EMU40711 Procedure for shallow water cruising Move the remote control lever to the neutral position. ZMU06987 1. Power trim and tilt switch EMU28062 Shallow water ZMU07034 EMU40701 Cruising in shallow water The outboard motor can be tilted up partially to allow operation in shallow water. -
Page 72: Operating In Other Conditions
Operation while the boat is moving or engine is corrosion and clogging of the cooling water on could increase the risk of falling passages with deposits. Also, rinse the exte- overboard and could distract the op- rior of the outboard motor with fresh water. erator, increasing the risk of collision Operating in water containing mud, sand, silt, debris, or vegetation... -
Page 73: Maintenance
Yamaha Condensation inside the fuel tank can cause Trailering Support. corrosion problems and phase separation of EMU41001 gasoline containing ethanol. -
Page 74: Lubrication
Maintenance with “Yamaha Silicone Protectant.” Wax the cowling with a non-abrasive wax such as “Yamaha Silicone Wax.” EMU40962 Flushing cooling water passage Perform this procedure right after operation for the most thorough flushing. ECM01530 NOTICE Do not perform this procedure while the ZMU06944 engine is running. -
Page 75: Checking Painted Surface Of Outboard Motor
Yamaha dealer. Yamaha marine dealership. EMU40440 Periodic maintenance A service manual is available for purchase through your Yamaha dealer for owners who EWM02480 have the mechanical skills, tools, and other WARNING equipment necessary to perform mainte- These procedures require mechanical nance not covered by this owner’s manual. -
Page 76: Maintenance Interval Guidelines
Maintenance passengers. Yamaha genuine parts and ac- cessories are available from your Yamaha dealer. EMU35521 Maintenance interval guidelines The service intervals provided in the Mainte- nance Chart were developed based upon “typical” use that includes operating at varied speeds, with sufficient time for engine warm... -
Page 77: Maintenance Chart 1
be flushed with clean water after each use. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every Item Actions... - Page 78 Maintenance Initial Every Item Actions 20 hours 100 hours 300 hours 500 hours (3 months) (1 year) (3 years) (5 years) Fuel line (High pres- Inspection or replace- sure) ment as necessary Fuel line (Low pres- Inspection or replace- sure) ment as necessary Inspection or replace- Fuel pump...
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Page 79: Maintenance Chart 2
500 hours (3 months) (1 year) (3 years) (5 years) Wire harness connec- Inspection or replace- tions/wire coupler con- ment as necessary nections (Yamaha) Meter/gauge Inspection EMU34451 Maintenance chart 2 Every Item Actions 1000 hours Exhaust guide/exhaust Inspection or replace-... -
Page 80: Greasing
Maintenance EMU41300 Greasing Yamalube Marine Grease VF200A, VF225A, VF250A ZMU06946 indicate something about the condition of the EMU40663 Inspecting spark plug engine. For example, if the center electrode The spark plug is an important engine com- porcelain is very white, this could indicate an ponent. - Page 81 [ECM02330] cylinder. Do not attempt to diagnose any problems yourself. Instead, take the out- board motor to a Yamaha dealer. You should periodically remove and check the spark plug because heat and deposits will cause the spark plug to slowly break down and erode.
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Page 82: Inspecting Engine Idle Speed
1.0–1.1 mm (0.039–0.043 in) gine idle speed is out of specification, To install the spark plug consult a Yamaha dealer or other quali- Wipe off any dirt from the threads, insu- fied mechanic. lator, and gasket surface of the spark Idle speed (in neutral): plug. - Page 83 If you are not familiar with the proce- dure for changing the engine oil, consult your ZMU06951 Yamaha dealer. 1. Oil filler cap Changing the engine oil using an oil changer (recommended) Remove the oil dipstick.
- Page 84 Put the outboard motor in an upright po- per and lower marks. Consult your sition (not tilted). NOTICE: If the out- Yamaha dealer if the oil level is out of board motor is not level, the oil level specified level.
- Page 85 Maintenance ZMU07021 Start the engine. Warm it up and keep the idle speed for 5-10 minutes. Stop the engine and leave it for 5-10 minutes. ZMU07963 Remove the top cowling. 1. Bolt Remove the screws. Remove the apron from starboard side as shown in the illustration.
- Page 86 Maintenance Apply a light coat of oil to the gasket and install the drain screw. Drain screw tightening torque: 27 Nm (2.75 kgf-m, 19.9 ft-lb) TIP: If a torque wrench is not available when you are installing the drain screw, finger tighten the screw just until the gasket comes into ZMU06951 contact with the surface of the drain hole.
- Page 87 16. Recheck the oil level using the dipstick to be sure the level falls between the up- per and lower marks. Consult your Yamaha dealer if the oil level is out of specified level. ZMU07966 1. Apron 19.
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Page 88: Inspecting Wiring And Connectors
Maintenance TIP: For more information on the disposal of used oil, consult your Yamaha dealer. Change the oil more often when operating the engine under adverse conditions such as extended trolling. EMU29114 Inspecting wiring and connectors Inspect that each connector is engaged ... -
Page 89: Removing Propeller
Maintenance gine accidentally starts when you are near the propeller. Before inspecting, re- moving, or installing the propeller, move the remote control lever to the neutral po- sition, turn the main switch to the “ ” (off) position, remove the key, and re- move the clip from the engine shut-off switch. -
Page 90: Installing Propeller
If you are not able to place the out- specified torque. board motor in a vertical position, have a Yamaha dealer change the gear oil. Propeller nut tightening torque: Tilt the outboard motor so that the gear 54 Nm (5.51 kgf-m, 39.8 ft-lb) oil drain screw is at the lowest point pos- sible. - Page 91 If the gear oil is milky or contains water or a large amount of metal particles, the gear case may be damaged. Have a Yamaha dealer check and repair the outboard motor. [ECM00713] TIP: For disposal of used gear oil, consult your Yamaha dealer.
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Page 92: Inspecting And Replacing Anodes
Do not paint anodes, as this would render deteriorate. them ineffective. Check the electrolyte level. TIP: Consult a Yamaha dealer for inspecting and replacement of internal anodes attached to the engine. Check that the battery is in good condi- tion and fully charged. If your boat is... -
Page 93: Connecting The Battery
Maintenance Check that the battery connections are nected, or the battery will not start the clean, secure, and covered by insulating engine. covers. WARNING! Bad connections EMU41120 Disconnecting the battery can produce shorting or arcing and Turn off the battery cut-off switch (if cause an explosion. -
Page 94: Trouble Recovery
If your outboard motor requires repair, bring Q. Is fuel pump malfunctioning? it to a Yamaha dealer. A. Have serviced by a Yamaha dealer. If the engine trouble-alert indicator is blink- ing, consult your Yamaha dealer. Q. Are spark plugs fouled or of incorrect type? Starter will not operate. - Page 95 Q. Is cooling system clogged? A. Inspect cooling water inlet for obstruc- Q. Are ignition parts malfunctioning? tions. A. Have serviced by a Yamaha dealer. Q. Is low oil pressure-alert indicator on or Q. Has alert system activated? blinking? A. Find and correct cause of alert.
- Page 96 Trouble Recovery (r/min) range. Q. Are electrical parts malfunctioning? Q. Is outboard motor mounted at incorrect A. Have serviced by a Yamaha dealer. height on transom? A. Have outboard motor adjusted to proper Q. Is specified fuel not being used? transom height.
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Page 97: Temporary Action In Emergency
WARNING Substituting an incorrect fuse or a piece Q. Is steering pivot loose or damaged? of wire could allow excessive current A. Have serviced by a Yamaha dealer. flow. This could cause electric system EMU29433 Temporary action in damage and a fire hazard. -
Page 98: Power Trim And Tilt Unit Will Not Operate
Install a spare fuse of the EMU41013 Water separator-alert indicator blinks proper amperage. while cruising Consult your Yamaha dealer if the new fuse immediately blows again. EWM02542 WARNING EMU40982 Power trim and tilt unit will not Gasoline is highly flammable, and its va- operate pors are flammable and explosive. - Page 99 Trouble Recovery ZMU06963 ZMU07520 1. Water separator-alert indicator 1. Water detection switch coupler Stop the engine. Remove the filter cup from the filter Remove the top cowling. housing, and then remove the O-ring from the filter cup. NOTICE: Be careful Remove the bolts, and then remove the not to twist the water detection fuel filter cover.
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Page 100: Treatment Of Submerged Outboard Motor
Treatment of submerged outboard motor If the outboard motor is submerged, immedi- ately take it to a Yamaha dealer. Otherwise some corrosion may begin almost immedi- ately. NOTICE: Do not attempt to run the outboard motor until it has been com- pletely checked. -
Page 101: Consumer Information
Owner’s Manual. The owner of the outboard motor shall give notice to an authorized Yamaha Outboard Motor Dealer of any and all apparent defects within ten (10) days of discovery and make the motor available at that time for inspection and repairs at the dealer’s place of business. - Page 102 TRANSFER OF WARRANTY Transfer of the warranty from the original purchaser to any subsequent purchaser is possible by having the motor inspected by an authorized Yamaha Outboard Motor Dealer and requesting the dealer to submit a change of registration to Yamaha within ten (10) days of the transfer.
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Page 103: Important Warranty Information If You Use Your Yamaha Outside The U.s.a. Or Canada
He will be able to contact Yamaha on your behalf to see if any refund can be provided. - Page 105 — right out of the box. Yamalube — Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.
- Page 106 Printed in Japan December 2012–0.5 1 ! Printed on recycled paper...
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