Table of Contents
Related Manuals for Kodak X-Omat M43
Summary of Contents for Kodak X-Omat M43
- Page 1 Publication No. 981089 September 1995 Supersedes 981089 October 1994 OPERATOR MANUAL for the Kodak X-Omat M43 and M43A PROCESSORS and the Kodak X-Omat Clinic 1 PROCESSOR H130_0009DA HEALTH SCIENCES DIVISION © Eastman Kodak Company...
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Page 2: Table Of Contents
In the event of an accumulation of liquid due to backup, overflow, or other malfunctions of the drain associated with your Kodak X-Omat Processor, call a plumber or other contractor to correct any problem with the drain. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or associated with a Kodak X-Omat Processor. -
Page 3: Overview
Overview Product Description The Kodak X-Omat M43, M43A, and Clinic 1 Processors are compact, table-top processors used for processing medical x-ray films. The Kodak X-Omat M43 and M43A Processors are designed to perform primarily in the hospital satellite market. The Kodak X-Omat Clinic 1 Processor is designed to perform primarily in the non-hospital market. -
Page 4: Optional Accessories And Kits
Mounting Stand: An optional stand is available from Kodak. The processor stand provides a sturdy work surface for the processor and occupies a minimum amount of space. By using the optional Kodak M35, M43, Clinic 1 Mounting Stand, you are ensured that the processor will be at a convenient height for feeding films. -
Page 5: Operator Display
Overview Operator Display Figure 2 Display Panel of the M43 and M43A Processors Ready Dryer Wait Status Temperature Indicators Service Main Circuit Developer Breaker CB1 Temperature Display H130_0003ACG H130_0003AA Figure 3 Display Panel of the Clinic 1 Processor Ready Status Dryer Wait Indicators... - Page 6 OPERATOR MANUAL The Display Panel provides you with the following status conditions: • Ready or Not Ready • Warning and Error Conditions • Current Temperature of the Developer (Models M43 and M43A Processors Only). The 3 Status Indicators on the Display Panel provide you with the following information: •...
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Page 7: Processor Setup Options
Overview Processor Setup Options The processor software allows for 4 optional configurations. • Celsius or Fahrenheit Developer Temperature Display Units (Models M43 and M43A Processors Only) • Standard or Flooded Replenishment • Standby Mode or Continuous Mode • Low or Continuous Water Usage Mode The 4 optional configurations can only be selected by qualified service personnel. -
Page 8: Replenishment Solutions
OPERATOR MANUAL Replenishment Solutions Mixing the Chemicals Warning Wear rubber gloves, safety glasses, and protective clothing when mixing chemicals and filling the tanks. Important • When mixing chemical solutions, follow all instructions and precautions on the labels of the chemical bottles. •... -
Page 9: Draining The Processor Tanks
Replenishment Solutions Draining the Processor Tanks Caution If using a Silver Recovery Unit, disconnect the Drain Tube from the input side of the Silver Recovery Unit before you open the Drain Valve. This will avoid flooding. Drain the fixer solution into a container or directly into the floor drain. -
Page 10: Filling The Fixer Tank
OPERATOR MANUAL Filling the Fixer Tank Warning • To avoid spilling processing solutions onto electrical components: – fill the Tanks from the Non-Drive side as shown – always fill the Tanks with the Access Panels in place [1] Make sure that the Fixer Drain Valve is closed by rotating it turn. - Page 11 Replenishment Solutions [4] Wipe any solution that spilled on the Splash Guard using a clean, damp, lint-free cloth. [5] Very carefully, install the Fixer Rack into the Fixer Tank onto the edge of the Splash Guard. You can identify the Fixer Rack by the blue Wire Tie. (a) Check that the fixer solution did not spill or splash into the Developer Tank.
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Page 12: Filling The Developer Tank
Developer Tank by wiping the Tank with a clean, lint-free cloth. Important It is important to do the following steps in the correct sequence to prevent Kodak RP X-Omat Developer Starter from going down the Drain Hoses. [3] Pour developer solution into the Developer Tank until the level of the solution completely covers the Heat Exchanger in the bottom of the Tank. - Page 13 Replenishment Solutions [4] Pour 266 mL (9 fl oz.) of Kodak RP X-Omat Developer Starter into the Developer Tank. [5] Pour more developer solution into the Developer Tank until the level of the solution reaches the top of the Step in the Developer Tank.
- Page 14 OPERATOR MANUAL [8] Check that the Drive Gears on the Developer and Fixer Racks correctly engage the Gears on the Drive Shaft. [9] Using a soft, lint-free cloth, dry the Entrance Rollers on the Developer and Fixer Racks to prevent artifacts. [10] Check that the level of the solution in the Developer Tank is at the top of the Overflow Weir.
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Page 15: Replenishment Calibration Check Procedure
Replenishment Solutions Replenishment Calibration Check Procedure The Replenishment Pumps are preset at the factory so that they will pump proportional volumes of developer and fixer replenishment solutions. The replenishment rate for the fixer should always remain 15 to 20% greater than the replenishment rate for the developer. - Page 16 OPERATOR MANUAL [3] Check that there is no air in the Replenishment Hoses. [4] Insert and remove a small sheet of film into the area indicated by the middle arrow on the Feed Tray. • The film must pass under the Middle Film Sensor. •...
- Page 17 Replenishment Solutions [7] Compare your results to the recommended volumes listed in the Replenishment Rate Sheet, Publication No. 1C0578, which is located in the front pocket of your publications binder. Note Any time you adjust the replenishment rate, you are adjusting the replenishment volume for both developer and fixer.
- Page 18 OPERATOR MANUAL [8] When the developer replenishment rate is correct, push the Developer Replenishment Check Tube down into the Developer Tank to its original position. [9] Clean and rinse the Graduated Cylinder and then insert the Fixer Replenishment Check Tube into the Graduated Cylinder.
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Page 19: Operating Instructions
Operating Instructions Operating Instructions Daily Start-Up [1] Check that the level of processing solutions is at the Overflow Weir. If the solutions are not at the Overflow Weir, place film under the Middle Film Sensor to fill the Tank. [2] Install the Top Cover on the processor. [3] In Low Water Usage Mode, close the Wash Drain Valve by rotating it turn. -
Page 20: Operating Notes
OPERATOR MANUAL Operating Notes When the Ready Indicator illuminates and neither the Wait Indicator nor Service Indicator is illuminated or blinking, it indicates that: • the solutions are at the correct temperature • the Dryer is at the setpoint temperature •... -
Page 21: Adjusting The Dryer Temperature
Operating Instructions Adjusting the Dryer Temperature When films exit the Dryer Assembly, they should be “just dry.” The films should feel cool to the touch, but be dry. • If films are wet and feel tacky when they exit the Dryer Assembly, then the Dryer setpoint temperature is too low. •... -
Page 22: Film Feeding Procedure
OPERATOR MANUAL [4] Repeat Steps 2 and 3 until the film exits “just dry.” Film Feeding Procedure Feeding Sheet Films: Caution • Do not pull back films after you begin to feed them into the processor. • Feed all sheet films except 10 x 10 cm (4 x 4 in.) sheets square with the left edge of the Film Guide. Feed 10 x 10 cm (4 x 4 in.) sheets square with the right edge of the Film Guide. - Page 23 Operating Instructions Note The Receiving Bin is only 35 cm (14 in.) long. Therefore, when sheets of film longer than 35 cm (14 in.) exit the processor, you must manually assist the films as they enter the Receiving Bin. Note Feed all films square with the left side of the Film Guide except where noted differently.
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Page 24: Shutdown
OPERATOR MANUAL Shutdown [1] Turn off the processor by moving the Main Circuit Breaker CB1 on the processor to the “O” position. [2] Turn off the main power to the processor. [3] Turn off the water supply to the processor. [4] In Low Water Usage Mode, open the Wash Drain Valve by rotating it turn. -
Page 25: Preventive Maintenance
Preventive Maintenance Preventive Maintenance Daily Cleanup [1] Turn off the processor by moving the Main Circuit Breaker CB1 to the “O” position. [2] Turn off the main power to the processor. Note To avoid getting debris in the processor, do not use a sponge to clean any processor parts. [3] Wipe the following parts using warm water and a clean, damp, lint-free cloth: •... -
Page 26: Weekly Preventive Maintenance Procedures
OPERATOR MANUAL Weekly Preventive Maintenance Procedures Warning Wear rubber gloves, safety glasses, and protective clothing when doing any maintenance procedure. Report any change in the operating condition of the processor to your service provider. [1] Check that the “Daily Cleanup” section was completed as outlined. [2] Remove the Top Cover, if it is not already removed. - Page 27 Preventive Maintenance [3] Remove: • Dryer Rack • Evaporation Covers • Wash Rack • Fixer Rack • Developer Rack [4] Clean the Evaporation Covers and all the Racks with warm water and a clean, damp, lint-free cloth. [5] Check that the holes in the Wash Tubes of the Wash Rack are clean and open. (a) Using the Tab on the Upper Wash Tube, push the Wash Tube toward the Drive Side of the Wash Rack to remove the Wash Tube.
- Page 28 OPERATOR MANUAL [6] Check that all the Rollers in the Racks turn freely. [7] Check the squareness of all the Rack Assemblies. (a) Place the Rack on a flat work surface. Be sure that you position the Wash Rack on the flat surface so that the Wash Manifold overhangs the edge of the table.
- Page 29 Preventive Maintenance [8] Use a clean, damp, lint-free cloth to wipe all chemical residue from around the Film Detector Assembly. [9] Wipe the Wash Tank with a clean, damp, lint-free cloth. [10] Check that the Splash Guard is still positioned correctly between the Fixer Tank and the Developer Tank. Caution Install the Racks slowly to prevent contamination of the processing solutions.
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Page 30: Recommended Monthly Maintenance
OPERATOR MANUAL Recommended Monthly Maintenance Warning Wear rubber gloves, safety glasses, and protective clothing when doing any maintenance procedure. Report any change in the operating condition of the processor to your service provider. [1] Check that the “Daily Cleanup” section was completed as outlined on Page 25. [2] Do up to Step 9 of the “Weekly Procedures”... - Page 31 *Actual usage and site characteristics may require shorter intervals between maintenance. These guidelines are for locations adhering to Site Specifications issued by Kodak. The customer or the trained service provider may perform the weekly preventive maintenance. **Maintenance performed at the 6-month time interval should be performed by an M43/M43A/Clinic 1 trained service provider.
- Page 32 OPERATOR MANUAL September 1995 – 981089...
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Page 33: Problem Solving
Problem Solving Problem Solving Diagnosing the Blink Patterns on the Display Panel When the processor is operating, the condition of the processor is indicated by the 3 status indicators as outlined below. • When the Ready Indicator illuminates and neither the Wait Indicator nor Service Indicator is illuminated or blinking, it indicates that: –... - Page 34 OPERATOR MANUAL Table 3 Wait Indicator Blink Patterns Condition Ready Wait Service Action Processor ready NORMAL No error, film being OPERATION Developer is over the Blinks 1 time • Check that the main water supply to the processor set temperature is turned on.
- Page 35 Problem Solving Note When errors occur, record the blink pattern in a Service Log Book. When requesting service, inform your service provider of the recorded blink pattern to help minimize downtime. Table 4 Error Conditions - Service Indicator Blink Patterns Error Condition Ready Wait...
- Page 36 OPERATOR MANUAL Error Condition Ready Wait Service Action Developer under set Blinks 9 times • Check that the room ambient temperature is ° ° temperature range within 15 and 30 C (59 and 86 • This can be a temporary situation. Wait 15 minutes.
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Page 37: Diagnosing Mechanical Problems
Problem Solving Diagnosing Mechanical Problems 1. Transport Failure 2. Surface Artifacts 3. Abnormal Film Densities 4. Wet Films 5. Low Solution Levels 6. Overlapping of Films • • Film Feeding Error Feed only single thicknesses of film. Feed next film only after film feed signal. - Page 38 OPERATOR MANUAL 1. Transport Failure 2. Surface Artifacts 3. Abnormal Film Densities 4. Wet Films 5. Low Solution Levels 6. Overlapping of Films • • • Replace any Bearings which do not allow the Rollers to rotate correctly. • • Turn water on.
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Page 39: Warranty
Kodak makes no other warranties, expressed or implied, for this equipment. Repair without charge is the only obligation of both Kodak and the dealer under this warranty. Kodak will not be responsible for any consequential or incidental damages resulting from the sale, use, or incorrect functioning of this equipment, even if loss or damage is caused by the negligence or other fault of Kodak. - Page 40 Release Status SEP95 981089 2622_157 All om3229_1_01sep95.doc Revision due to product changes; reprinted entire manual due to new publication software used for documentation Kodak and X-Omat are trademarks. HEALTH SCIENCES DIVISION om3229_1_01sep95.doc EASTMAN KODAK COMPANY ROCHESTER, N.Y. 14650 Printed In USA...