Page 1 { A dj u st / R epl a ce} { P r o duct i o n} { H eal t h Gr o up} { E xt e r n al A ndI n t e r n al } Publication No. AR4825-1 10DEC05 Supersedes AR4825-1 21JUL04 Confidential Restricted Information ADJUSTMENTS AND REPLACEMENTS for the Kodak DirectView CR 825/850 SYSTEMS Service Codes: 5634, 4825 Important Qualified service personnel must do these procedures. H177_0500AC...
Page 2: Table Of Contents
Kodak’s negligence or other fault. This equipment includes parts and assemblies sensitive to damage from electrostatic discharge.
Page 3 ADJUSTMENTS AND REPLACEMENTS 10DEC05 FOLD MIRROR ........... . . AR4825-1 CASSETTE HANDLING AY .
Page 4: Adjustments
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Section 1: Adjustments AR4825-1 Page 4 of 160 INTERLOCK SWITCH Adjustment Specification Purpose: To place the INTERLOCK ACTUATOR in the correct position. Specification: The INTERLOCK ACTUATOR enters the center of the INTERLOCK SWITCH when you close the FRONT DOOR. Special Tools: None Prerequisites:...
Page 5 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 To Adjust: AR4825-1 Page Open the FRONT DOOR. 5 of 160 Loosen the 2 SCREWS. Move the INTERLOCK ACTUATOR up or down to the correct position. Tighten the 2 SCREWS. INTERLOCK ACTUATOR 2 SCREWS H194_0043ACB FRONT DOOR H194_0043AC Postrequisites:...
Page 6: Top Cover
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 TOP COVER AR4825-1 Page 6 of 160 Adjustment Specification Purpose: To place the TOP COVER in the correct position. Specification: When the TOP COVER is closed, the 2 PINS seat into the center of the holes in the CROSSBRACE.
Page 7 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 To Adjust: AR4825-1 Page Open the COVER. 7 of 160 TOP COVER Loosen the 5 LOWER SCREWS until the TOP COVER can be moved with a small force. Close the TOP COVER. 2 PINS Move the TOP COVER left or right until the 2 PINS seat into the center of the CROSSBRACE holes of the CROSSBRACE.
Page 8: Galvo Board
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 GALVO BOARD AR4825-1 Page 8 of 160 Adjustment Specification Purpose: To set the AUTOMATIC GAIN CONTROL (AGC), and the “Velocity Profile”. Specification: • The AGC voltage on the “Galvo Plot” screen is 8.2 V DC - 11.9 V DC with the correct “Velocity Profile”.
Page 9 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 At the main menu, touch: AR4825-1 Page • [Service Functions] 9 of 160 • [Diagnostics] • [Galvo Plot] • [Start Galvo Plot] • [35 x 43] Correct...
Page 10 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Not Correct AR4825-1 Page 10 of 160 Important The GALVO stops after 500 cycles. If necessary to start again, select “Start Galvo Plot”. Check: • no “Ringing” in the “Wave Form” • “AGC” is at 8.2 V DC - 11.9 V DC...
Page 11 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 To Adjust: AR4825-1 Page 11 of 160 Laser Warning This equipment uses a visible red laser. Prevent direct exposure to the beam from the laser. Step 1 Step 8 of the GALVO ROTATION procedure. Remove the REAR PANEL.
Page 12 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Touch: AR4825-1 Page • [Start Galvo Plot] 12 of 160 • [35 x 43] Adjust R1 until the “hook” or “ringing” is just visible on the GALVO SWEEP PROFILE. Adjust R1 until the “hook” or “ringing” just disappears on the GALVO SWEEP PROFILE. Touch: •...
Page 13 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Set the “Amplitude” to “3000”. AR4825-1 Page 13 of 160 Use the DVM TL-3386 set to V AC and R112 connect the (+) end of the DVM to TP13 and the (-) end of the DVM to TP1.
Page 14 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Touch: AR4825-1 Page • [Stop Galvo] 14 of 160 • [Back] • [Galvo Plot] • [Start Galvo Plot] • [35 x 43] Is the “Wave Form” correct? Continue with Step 16. Do Step 3 Step 15 again.
Page 15 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page PMT COVER 15 of 160 5 SCREWS TOOL TL-5726 2 BEAM CLIPPERS 3.17 mm (0.125 in.) iati d inte FOLD MIRROR laser beam COVER GALVO SCREW 6 SCREWS COVER H194_1418HCA H194_1418HC Lift the TOP COVER. Remove: •...
Page 16 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Touch [Laser On]. AR4825-1 Page Is the laser beam 3.17 mm (.125 in.) on the 2 BEAM CLIPPERS? 16 of 160 Continue with Step Important • Rotating the GALVO centers the laser beam. • Adjusting R2 makes the laser beam shorter or longer. Loosen the SCREW.
Page 17 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Is the “Velocity Profile” correct? AR4825-1 Page 17 of 160 Continue with Adjust R1 until the “Velocity Profile” is Step correct. Step 19 Step 23, or use diagnostics to solve the problem. GALVO ROTATION. Install: •...
Page 18: Galvo Rotation
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 GALVO ROTATION AR4825-1 Page 18 of 160 Adjustment Specification Purpose: To set the GALVO home position. Specification: The laser beam displays on the wide RING of the F-THETA LENS. Special Tools: None Prerequisites: Setting the Laser Calibration Voltage.
Page 19 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 OPTICAL AY Page Caution 19 of 160 Do not cause damage to the OPTICAL AY. 6 SCREWS Remove: • 6 SCREWS • COVER iati rloc inte n and Loosen the THUMBSCREW. Move the LASER FILTER into the service position.
Page 20 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Check that the laser beam displays on AR4825-1 Page F-THETA LENS laser the wide RING of the F-THETA LENS 20 of 160 beam and the reflected light just touches the upper RING of the F-THETA LENS. CORRECT NOT CORRECT wide...
Page 21 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page wide RING laser Caution 21 of 160 beam • Do not cause damage to the OPTICAL F-THETA LENS GALVO • If the laser beam is adjusted below the OPTICAL AY wide RING, the error code 1602 occurs during the Calibration for the Scan procedure.
Page 22 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Touch: AR4825-1 Page • [Stop Galvo] 22 of 160 • [Back] • [Galvo Plot] • [Start Galvo Plot] • [35 x 43] Is the “Wave Form” correct? Continue with Step Do the adjustment for the GALVO BOARD again or use diagnostics to solve the problem.
Page 23 C l a H194_1413GCA o i d LASER FILTER H194_1413GC Postrequisites: Do the adjustments: • FOLD MIRROR • GALVO BOARD • Calibration for the CR 825/850 SYSTEM • Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS...
Page 24: Fold Mirror
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 FOLD MIRROR AR4825-1 Page 24 of 160 Adjustment Specification Purpose: To align the laser beam. Specification: The laser beam is in the center of each of the SLOTS on the TOOL TL-5726. Special Tools: TOOL TL-5726 Prerequisites: None To Check:...
Page 25 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 De-energize the system. AR4825-1 Page 4 SCREWS Open the COVER. 25 of 160 PMT COVER Remove: • FRONT DOOR and RIGHT PANEL • 4 SCREWS • PMT COVER H194_1406GCB H194_1406GC...
Page 26 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 OPTICAL AY Page Caution 26 of 160 Do not cause damage to the OPTICAL AY. 6 SCREWS Remove: • 6 SCREWS n whe iatio inte rloc n and • COVER Loosen the THUMBSCREW. Move the LASER FILTER into the service position.
Page 27 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page 27 of 160 SCREW HEAD FRAME TOOL TL-5726 TOOL TL-5726 H194_1406BCA FRAME H194_1406BC Important The small SLOTS of the TOOL TL-5726 are toward the laser beam. TOOL TL-5726 must be positioned correctly under the SCREW HEAD. Place the TOOL TL-5726: •...
Page 28 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page Important 28 of 160 TOOL For systems with Software Version ≥ 4.1, SLOTS you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. At the main menu, touch: •...
Page 29 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 To Adjust: AR4825-1 Page Determine the position of the laser 29 of 160 beam. See the graphic for the differences. correct laser beam not correct H194_1407GCA H194_1407GC...
Page 30 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page 30 of 160 ADJUSTING SCREW B SCREW B ADJUSTING SCREW A SCREW A SCREW C ADJUSTING SCREW C H194_0047ACA H194_0047AC To adjust the laser beam to the center of the SLOTS in the TOOL TL-5726: Item Laser Beam Left end tilted up or...
Page 31 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Item Laser Beam Page Above the SLOTS Loosen the SCREW C. 31 of 160 Rotate the ADJUSTING SCREW C clockwise to move the laser beam up. Tighten the SCREW C. Below the SLOTS Loosen the SCREW C. Rotate the ADJUSTING SCREW C counterclockwise to move the laser beam down.
Page 32 C l a H194_1413GCA o i d LASER FILTER H194_1413GC Postrequisite: • Calibration for the Scan • Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS...
Page 33: Collector Ay
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 COLLECTOR AY AR4825-1 Page 33 of 160 Adjustment Specification Purpose: To check that the space between the COLLECTOR AY and the EXTRACTION BAR is correct. Specification: The COLLECTOR touches the TOOL TL-5727. Special Tools: TOOL TL-5727 Prerequisites: None To Check:...
Page 34 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 4 SCREWS Page Caution 34 of 160 • Dangerous Voltage PMT COVER • The PMT/DAS BOARD may be damaged if POWER CONNECTOR J1 is not removed before energizing. CASSETTE De-energize the system. LOAD CRADLE Open the COVER.
Page 35 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 At the main menu, touch: AR4825-1 Page • [Service Functions] 35 of 160 • [Diagnostics] • [Extraction Bar Position] • [Locate Extraction Bar Home] Loosen the 2 SCREWS on the EXTRACTION COLLECTOR AY. Move the COLLECTOR AY away from the EXTRACTION BAR.
Page 36 • 4 SCREWS • PMT COVER • 2 SCREWS • CASSETTE LOAD CRADLE CASSETTE LOAD CRADLE 2 SCREWS H194_1416GCA H194_1416GC Postrequisites: Adjust the CASSETTE LOAD CRADLE. • Calibration for the Scan • Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS...
Page 37: Intermediate Plate
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 INTERMEDIATE PLATE AR4825-1 Page 37 of 160 Adjustment Specification Purpose: To check that the position of the CASSETTE is aligned with the EXTRACTION BAR. Specification: The clearance is correct between the EXTRACTION BAR and the SLED. Special Tools: TOOL TL-5728 Prerequisites: None...
Page 38 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Open the COVER. AR4825-1 Page LEFT CASSETTE GUIDE Remove: 38 of 160 RIGHT CASSETTE GUIDE • 2 COVERS • 4 SCREWS • LEFT CASSETTE GUIDE 2 COVERS • RIGHT CASSETTE GUIDE 4 SCREWS • 2 SCREWS •...
Page 39 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Loosen the 7 SCREWS on the AR4825-1 Page INTERMEDIATE PLATE. INTERMEDIATE PLATE 39 of 160 7 SCREWS H194_1046ACA H194_1046AC Open the CLAMP SPRING CASSETTE TENSIONER. RIGHT PANEL END STOP COLLECTOR AY TOOL TL-5728 Move the INTERMEDIATE PLATE LEFT toward the COLLECTOR AY.
Page 40 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Move the INTERMEDIATE PLATE toward the LEFT PANEL until the INTERMEDIATE AR4825-1 Page PLATE stops. 40 of 160 Tighten the 7 SCREWS. To safely remove the TOOL TL-5728, touch: • [Back] • [Extraction Bar Position] •...
Page 41: Cam Sensor Board A8
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 CAM SENSOR BOARD A8 AR4825-1 Page 41 of 160 Adjustment Specification Purpose: To check that the DUPLEX CAM home position is correct. Specification: The height at “A” and “B” from the SLED to the TOOL TL-5724, on the DUPLEX CAM, is within 1.5 mm (0.060 in.) of each other.
Page 42 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page Important 42 of 160 For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See TOOL SERVICE BULLETIN 843. TL-5724 At the main menu, touch: •...
Page 43 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 To Adjust: Page 43 of 160 Press the Escape key to dismiss the video after viewing. Caution You must remove the TOOL to prevent TOOL damage to the DUPLEX CAM and the TOOL. Remove the TOOL from the DUPLEX CAM.
Page 44: Cam Motor Ay
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 CAM MOTOR AY AR4825-1 Page 44 of 160 Adjustment Specification Purpose: To adjust the height of the CAM MOTOR AY to enable the correct timing of the CAM. Specification: When the CAM is in the home position, TOOL TL-5722 makes contact with the SLED CAM FOLLOWER.
Page 45 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Install the INTERLOCK KEY. AR4825-1 Page 45 of 160 Important For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. A the main menu, touch: •...
Page 46 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Loosen: AR4825-1 TOOL TL-5722 Page SLED CAM • 6 SCREWS on the CAM MOTOR 46 of 160 FOLLOWER BRACKET • 2 SCREWS on the ADJUSTMENT HOLD BRACKET Install the TOOL TL-5722. CAM MOTOR BRACKET Hold the TOOL in position and press down on the CAM MOTOR AY until the TOOL makes contact with the SLED CAM FOLLOWER.
Page 47: Sled Cam Follower
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 SLED CAM FOLLOWER AR4825-1 Page 47 of 160 Adjustment Specification Purpose: To adjust the front to back position of the SLED to the EXTRACTION BAR. Specification: The LEFT IDLER ROLLER BRACKET is parallel to the DUPLEX CAM when the SLED is in the home position.
Page 48 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Open the TOP COVER. AR4825-1 Page LEFT CASSETTE GUIDE Remove: 48 of 160 RIGHT CASSETTE GUIDE • 2 COVERS • 4 SCREWS • LEFT CASSETTE GUIDE 2 COVERS • RIGHT CASSETTE GUIDE 4 SCREWS • 2 SCREWS •...
Page 49 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 correct not correct Page Important 49 of 160 IDLER IDLER For systems with Software Version ≥ 4.1, ROLLER ROLLER you must have a “Session ID” for access to BRACKET BRACKET “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843.
Page 50 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Open the CLAMP SPRING AR4825-1 Page TENSIONER. 50 of 160 CLAMP SPRING TENSIONER H194_1058ACA H194_1058AC Loosen the 2 SCREWS on the SLED CAM FOLLOWER. 2 SCREWS SLED CAM FOLLOWER H194_1066ACA H194_1066AC...
Page 51 ADJUSTMENTS AND REPLACEMENTS Adjustments CLAMP 10DEC05 SPRING Move the SLED backward and forward AR4825-1 correct not correct Page until the LEFT IDLER ROLLER 51 of 160 BRACKET is parallel to the DUPLEX CAM. Hold the SLED. Tighten the 2 SCREWS on the SLED CAM FOLLOWER.
Page 52: Clamp Bar
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 CLAMP BAR AR4825-1 Page 52 of 160 Adjustment Specification Purpose: To set the front and back space of the CLAMP BAR. Specification: • The front space is a minimum of 17.25 mm (0.680 in.). • The back space is a minimum of 16.25 mm (0.640 in.).
Page 53 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page LEFT CASSETTE GUIDE Caution 53 of 160 Dangerous Voltage RIGHT CASSETTE GUIDE Energize the system. Open the COVER. 2 COVERS Remove: 4 SCREWS • 2 COVERS • 4 SCREWS • LEFT CASSETTE GUIDE •...
Page 54 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Use the CALIPER TL-1727 to measure AR4825-1 Page the front space of the CLAMP BAR. 54 of 160 CALIPER Is the measurement a minimum of TL-1727 17.25 mm (0.680 in.) or more? Continue with Advance to Step 3 Step of the adjustment...
Page 55 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page Important 55 of 160 Excessive wear or loose parts will cause the front and back space measurement to be wrong. Use the CALIPER TL-1727 to measure the back space of the CLAMP BAR. CALIPER Adjust the SCREW until the TL-1727...
Page 56: Cassette End Stop
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 CASSETTE END STOP AR4825-1 Page 56 of 160 Adjustment Specification Purpose: To adjust the position of the CASSETTE END STOP. Specification: The TOOL TL-5729 touches the EXTRACTION BAR HOOK and CASSETTE END STOP at the same time. Special Tools: •...
Page 57 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page TOOL TL-5582 Important 57 of 160 CASSETTE For systems with Software Version ≥ 4.1, END STOP TOOL TL-5729 you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See back HOOK SERVICE BULLETIN 843.
Page 58: Rear Cassette Sensor
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 REAR CASSETTE SENSOR AR4825-1 Page 58 of 160 Adjustment Specification Purpose: To adjust the position of the REAR CASSETTE SENSOR. Specification: The SENSOR BRACKET is at the front limit position of the CASSETTE. Special Tools: •...
Page 59 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page Important 59 of 160 For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to 35 x 43 cm CASSETTE “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. SENSOR BRACKET At the main menu, touch:...
Page 60 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Remove: AR4825-1 Page • 35 x 43 cm CASSETTE 60 of 160 • 1.0 mm (0.040 in.) FEELER GAUGE from the 35 x 43 cm CASSETTE Remove the 1.5 mm (0.060 in.) FEELER GAUGE from the FEELER GAUGE TOOL TL- 2372.
Page 61: Extraction Bar Home Position
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 EXTRACTION BAR HOME POSITION AR4825-1 Page 61 of 160 Adjustment Specification Purpose: To adjust the home position of the EXTRACTION BAR. Specification: The TOOL TL-5723 is under the EXTRACTION BAR HOOKS with no end vertical play. Special Tools: TOOL TL-5723 Prerequisites:...
Page 62 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page LEFT CASSETTE GUIDE Caution 62 of 160 RIGHT CASSETTE GUIDE Dangerous Voltage Energize the system. Remove: 2 COVERS 4 SCREWS • 2 COVERS • 4 SCREWS • LEFT CASSETTE GUIDE • RIGHT CASSETTE GUIDE Important For systems with Software Version ≥...
Page 63 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Wait until the EXTRACTION BAR has AR4825-1 Page stopped moving. TOOL 63 of 160 TL-5723 Touch [Hooks Up]. Place the TOOL TL-5723 under the EXTRACTION EXTRACTION BAR HOOKS on the HOOK EXTRACTION BAR until the end of both EXTRACTION BAR HOOKS are in line with the mark on the TOOL TL-5723.
Page 64 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page Important 64 of 160 After “Set Position” is selected, the value will return to 0.0 (+ 5.0 or - 1991). Touch: • [Hooks Down] • [Set Position] Note The minimal “up position” is with the top of the EXTRACTION BAR even with the CASSETTE HANDLING AY.
Page 65 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Touch: AR4825-1 Page • [HOOKS DOWN] 65 of 160 • [Save] Postrequisites: Calibration for the Scan.
Page 66: Plate Positioning Ay
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 PLATE POSITIONING AY AR4825-1 Page 66 of 160 Adjustment Specification Purpose: To adjust the position of the LOWER ARM and the position of the UPPER ARM. Specification: • The LOWER ARM touches the TOOL TL-5595. •...
Page 67 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page LEFT CASSETTE GUIDE Caution 67 of 160 RIGHT CASSETTE GUIDE Dangerous Voltage Energize the system. 2 COVERS Open the COVER. 4 SCREWS Remove: • LEFT PANEL • ERASE LAMP AY Remove: • 2 COVERS •...
Page 68 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page back PLATE Important 68 of 160 POSITIONING AY Do not force the TOOL TL-5595 into position. front PLATE POSITIONING AY Place the 2 TOOLS TL-5595 on the EXTRACTION BAR in the vertical position, in parallel with both of the LOWER ARMS of the PLATE POSITIONING AYs.
Page 69 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Touch: AR4825-1 Page • [ReturnTo Home] 69 of 160 • [Back] • [Cam Position Actuation] • [Unlatch Position] TOOL TL-5725 • [Back] CLAMP SPRING • [Extraction Bar Positions] TENSIONER • [Lower Plate Guide Roller Position] Open the CLAMP SPRING TENSIONER.
Page 70 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page TOOL TL-5725 70 of 160 TOOL TL-5725 CLAMP SPRING TENSIONER UPPER ARM ADJUSTMENT BRACKET UPPER ARM BRACKET H194_1075HCA LEVER H194_1075HC 2 SCREWS Important • The CLAMP SPRING TENSIONER must be closed. • Damage to the PLATE POSITIONING AY might cause the UPPER ARM BRACKET to touch the ADJUSTMENT BRACKET.
Page 71 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Remove the TOOL TL-5725. AR4825-1 Page 71 of 160 To Adjust: Press the Escape key to dismiss the video after viewing. Loosen the SCREW on the BRACKET of both PLATE POSITIONING AYs. Move both of the BRACKETS until both of the LOWER ARMS touch the 2 TOOLS TL-5595.
Page 72 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Open the CLAMP SPRING AR4825-1 Page TENSIONER. TOOL TL-5725 72 of 160 Install the TOOL TL-5725 with the thin CLAMP SPRING end toward the right side and the back TENSIONER against the CASSETTE END STOP. Close the CLAMP SPRING TENSIONER.
Page 73: Right And Left Plush Ay - Alignment
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 RIGHT and LEFT PLUSH AY - Alignment AR4825-1 Page 73 of 160 Adjustment Specification Purpose: To align the RIGHT and LEFT PLUSH AY. Specification: With the RIGHT PLUSH AY adjusted to 7 - 8 mm (0.25 - 0.30 in.) from the end of the 18 x 24 cm CASSETTE, the LEFT PLUSH AY SHUTTERS must not touch the RIGHT PLUSH AY.
Page 74 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Open the COVER. AR4825-1 LEFT CASSETTE GUIDE Page Remove: 74 of 160 RIGHT CASSETTE GUIDE • 2 COVERS • 4 SCREWS • LEFT CASSETTE GUIDE 2 COVERS 4 SCREWS • RIGHT CASSETTE GUIDE Caution Dangerous Voltage Energize the system.
Page 75 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Load the 18 x 24 cm CASSETTE. AR4825-1 CASSETTE Page CASSETTE Check for a 7 - 8 mm (0.25 - 0.30 in.) 75 of 160 clearance from the end of the CASSETTE to the PLUSH BRACKET. Continue with Advance to Step 1...
Page 76 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 To Adjust: AR4825-1 Page 76 of 160 Press the Escape key to dismiss the video after viewing. Loosen the 2 SCREWS. Move the right PLUSH AY into the CASSETTE correct position. Tighten the 2 SCREWS. 2 SCREWS H194_1051ACA RIGHT PLUSH AY...
Page 77: Left Plush Ay - Vertical Position
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 LEFT PLUSH AY - Vertical Position AR4825-1 Page 77 of 160 Adjustment Specification Purpose: To adjust the vertical position of the LEFT PLUSH AY. Specification: The LEFT PLUSH ARM is vertical to the LEFT PLUSH AY BRACKET. Special Tools: None Prerequisites: Adjust:...
Page 78 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 To Check: AR4825-1 Page Open the COVER. 78 of 160 LEFT CASSETTE GUIDE Remove: RIGHT CASSETTE GUIDE • 2 COVERS • 4 SCREWS • LEFT CASSETTE GUIDE 2 COVERS 4 SCREWS • RIGHT CASSETTE GUIDE •...
Page 79 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Check that the left PLUSH ARM AY is AR4825-1 Page vertical to the left PLUSH AY 79 of 160 BRACKET. PLUSH ARM AY PLUSH AY BRACKET SPRING BRACKET H194_1069GCA 2 SCREWS H194_1069GC...
Page 80 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 To Adjust: AR4825-1 Page Loosen the 2 SCREWS. 80 of 160 Move the SPRING BRACKET until the PLUSH left PLUSH ARM AY is vertical to the ARM AY left PLUSH AY BRACKET. Tighten the 2 SCREWS. PLUSH AY BRACKET SPRING...
Page 81: Internal Bar Code Reader
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 INTERNAL BAR CODE READER AR4825-1 Page 81 of 160 Adjustment Specification Purpose: To check the alignment of the INTERNAL BAR CODE READER. Specification: When you install the BAR CODE ALIGNMENT TOOL TL-5600 and touch [READ CASSETTE ID] the MONITOR displays “x222222222”. Special Tools: BAR CODE ALIGNMENT TOOL TL-5600 Prerequisites: None...
Page 82 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page Important 82 of 160 For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. At the main menu, touch: •...
Page 83 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 Loosen the 2 SCREWS. AR4825-1 Page 83 of 160 2 SCREWS BRACKET H194_1025ACA H194_1025AC If the displayed value is: “x333333333” “x111111111” “Error” Move the BRACKET Move the BRACKET Move the BRACKET a up a minimum down a minimum minimum distance in either distance.
Page 84 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 BAR CODE ALIGNMENT Page Important TOOL 84 of 160 bar code 9111111111 If the reading at either edge of the bar code is “x222222222”, the adjustment will not hold. Check that the BAR CODE READER is reading at the center of the bar code bar code 9333333333 bar code 9222222222...
Page 85 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 AR4825-1 Page Important 85 of 160 The BRACKET must be at a 31-degree angle. BRACKET If “x2222222222” does not display on 31 degree the MONITOR, remove the BRACKET. angle Compare the angle of the BRACKET with the BRACKET in the graphic.
Page 86: Cassette Load Cradle
ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 CASSETTE LOAD CRADLE AR4825-1 Page 86 of 160 Adjustment Specification Purpose: To make the CASSETTE LOAD CRADLE align with the CASSETTE. Specification: The CASSETTE LOAD CRADLE is aligned with the CASSETTE, the CASSETTE GUIDES and the EXTRACTION BAR. Special Tools: 18 x 24 cm CASSETTE Prerequisites: None...
Page 87 ADJUSTMENTS AND REPLACEMENTS Adjustments 10DEC05 • [Home Cam] AR4825-1 Page Loosen the 2 SCREWS. 87 of 160 CASSETTE CASSETTE Position a 18 x 24 cm CASSETTE. LOAD CRADLE Move: CASSETTE • CASSETTE LOAD CRADLE until the GUIDES EXTRACTION vertical clearance between the CASSETTE and the TONGUE is CASSETTE 1 - 2 mm (0.04 - 0.08 in.)
Page 88: Replacements
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Section 2: Replacements AR4825-1 Page 88 of 160 GALVO and BLOCK AY Prerequisites: None To Remove: Caution Dangerous Voltage De-energize the system. Remove the FRONT DOOR and RIGHT PANEL. Caution Do not cause damage to the OPTICAL AY. SHOCK WATCH Remove: •...
Page 89 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Disconnect the CONNECTOR. AR4825-1 Page Loosen the SCREW. 89 of 160 Remove the GALVO. w he io n di at fe at r ra ck s te rlo d in C la A vo CONNECTOR SCREW H194_1417ACA GALVO...
Page 90: Optics Module
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 OPTICS MODULE AR4825-1 Page Prerequisites: 90 of 160 None To Remove: Press the Escape key to dismiss the video after viewing. Caution Dangerous Voltage De-energize the system. OPTICS MODULE Remove the FRONT DOOR and RIGHT PANEL.
Page 91 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 To Install: AR4825-1 Page Reverse the steps in the removal procedure. 91 of 160 Postrequisites: Setting the Laser Calibration Voltage. Adjust: • GALVO ROTATION • GALVO BOARD • FOLD MIRROR Do the Calibration for the Scan.
Page 92: Pmt/Das Board
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 PMT/DAS BOARD AR4825-1 Page Prerequisites: 92 of 160 None To Remove: 4 SCREWS Caution PMT COVER Dangerous Voltage 2 SCREWS De-energize the system. Open the COVER. Possible damage from electrostatic discharge. Remove: • 5 SCREWS •...
Page 93 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Postrequisites: AR4825-1 Page Do the Calibration for the CR 825/850 SYSTEM. 93 of 160...
Page 94: Pmts And Collector Ay
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 PMTs and COLLECTOR AY AR4825-1 Page Prerequisites: 94 of 160 None To Remove: 2 SCREWS Caution COVER Dangerous Voltage De-energize the system. 2 PMTs FOAM Open the COVER. COLLECTOR AY Remove the PMT/DAS BOARD. 2 SCREWS Possible damage from electrostatic discharge.
Page 95 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 To Install: AR4825-1 Page 95 of 160 Caution Do not damage the PMT. Reverse the steps in the removal procedure. Postrequisites: Adjust the COLLECTOR Do the “Calibration for the CR 825/850 SYSTEM.
Page 96: Fold Mirror
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 FOLD MIRROR AR4825-1 Page Prerequisites: 96 of 160 None To Remove: 5 SCREWS Caution PMT COVER Dangerous Voltage FOLD MIRROR COVER De-energize the system. Remove the FRONT DOOR and RIGHT PANEL. Remove: • 5 SCREWS •...
Page 97: Cassette Handling Ay
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 CASSETTE HANDLING AY AR4825-1 Page Prerequisites: 97 of 160 None...
Page 98 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 To Remove: AR4825-1 Page 98 of 160 CONNECTOR P2 Caution 2 SCREWS SHOULDER Dangerous Voltage SCREW SLED CAM FOLLOWER De-energize the system. Open the COVER. Disconnect the CONNECTOR P2. WASHER ACTUATOR Open the CLAMP SPRING TENSIONER.
Page 99 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 To Install: AR4825-1 Page Open the CLAMP SPRING 99 of 160 CONNECTOR P2 TENSIONER. SHOULDER 2 SCREWS Install the CASSETTE HANDLING AY SCREW into the BEARING GROOVE on the SLED CAM INTERMEDIATE PLATE. FOLLOWER Install: •...
Page 100 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Postrequisites: AR4825-1 Page Did you install a new CASSETTE HANDLING AY? 100 of 160 Adjust: Adjust the SLED CAM FOLLOWER. • CAM MOTOR AY • SLED CAM FOLLOWER • CASSETTE END STOP • REAR CASSETTE SENSOR •...
Page 101: Cam Motor Ay
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 CAM MOTOR AY AR4825-1 Page Prerequisites: 101 of 160 None To Remove: CAM MOTOR AY SENSOR BD Caution CONNECTOR Dangerous Voltage De-energize the system. Remove the LEFT PANEL. Disconnect: • CAM MOTOR CONNECTOR J1 • SENSOR BD CONNECTOR J1 Remove: •...
Page 102 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 To Install: AR4825-1 Page Are you installing: 102 of 160 same CAM MOTOR AY? new CAM MOTOR AY? Continue with Step Loosen the 2 SCREWS for the ADJUSTMENT HOLD BRACKET. Continue with Step Important Do not tighten the 6 SCREWS. Install the 6 SCREWS.
Page 103: Hook Yoke Ay And Hook Yoke Bearing
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 HOOK YOKE AY and HOOK YOKE BEARING AR4825-1 Page Prerequisites: 103 of 160 Remove the CAM MOTOR To Remove: Remove the 4 SCREWS. Move the HOOK YOKE BEARING up. Remove the HOOK YOKE AY with the HOOK YOKE BEARING.
Page 104: Idler Roller Ay
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 IDLER ROLLER AY AR4825-1 Page Prerequisites: 104 of 160 None To Remove: Caution Dangerous Voltage De-energize the system. Open the COVER. Remove: • COVER LEFT CASSETTE • 2 SCREWS 2 SCREWS GUIDE • LEFT CASSETTE GUIDE COVER H194_1052ACA H194_1052AC...
Page 105 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Remove: AR4825-1 Page • E-RING 105 of 160 • WASHER • SHOULDER SCREW • WASHER E-RING • BUSHING • IDLER ROLLER AY WASHER SHOULDER SCREW WASHER IDLER ROLLER AY BUSHING H194_1004GCA H194_1004GC...
Page 106 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 From the IDLER ROLLER AY, remove: AR4825-1 Page • SHOULDER SCREW 106 of 160 2 E-RINGS 2 WASHERS • BUSHING IDLER • ACTUATOR ARM ROLLER AY SHAFT • 2 E-RINGS • 2 WASHERS 2 IDLER •...
Page 107: Cassette Drive Ay
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 CASSETTE DRIVE AY AR4825-1 Page Prerequisites: 107 of 160 None To Remove: Caution Dangerous Voltage De-energize the system. Open the COVER. Remove: • COVER • 2 SCREWS RIGHT CASSETTE GUIDE • RIGHT CASSETTE GUIDE 2 SCREWS COVER H194_1053ACA H194_1053AC...
Page 108 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Remove: AR4825-1 E-RING WASHER Page • 2 SCREWS 108 of 160 CASSETTE DRIVE AY • SENSOR BRACKET • E-RING 2 COMPRESSION SPRINGS • WASHER SENSOR BRACKET Disconnect the CONNECTOR. CONNECTOR Important POST Do not let the 2 COMPRESSION SPRINGS fall into the system when you remove the POST.
Page 109: Cassette Drive Rollers
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 CASSETTE DRIVE ROLLERS AR4825-1 Page Prerequisites: 109 of 160 None To Remove: Caution Dangerous Voltage De-energize the system. Open the COVER. Remove the CASSETTE DRIVE...
Page 110 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Rotate the MOTOR to make the 2 AR4825-1 Page SETSCREWS visible. BELT 110 of 160 PULLEY Loosen the 2 SETSCREWS. E-RING From the CASSETTE DRIVE AY WASHER remove: 2 SETSCREWS PULLEY • MOTOR BUSHING • E-RING CASSETTE SHAFT...
Page 111: Cassette Drive Motor Ay
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 CASSETTE DRIVE MOTOR AY AR4825-1 Page Prerequisites: 111 of 160 None To Remove: Caution Dangerous Voltage De-energize the system. Open the COVER. Remove the CASSETTE DRIVE Remove: • E-RING BELT E-RING • WASHER PULLEY WASHER •...
Page 112: Left Plush Ay
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 LEFT PLUSH AY AR4825-1 Page Prerequisites: 112 of 160 None To Remove: LEFT CASSETTE Caution 2 SCREWS GUIDE Dangerous Voltage De-energize the system. Open the COVER. Remove: • COVER COVER • 2 SCREWS • LEFT CASSETTE GUIDE H194_1052ACA H194_1052AC...
Page 113 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Remove: AR4825-1 Page • 2 SCREWS 113 of 160 2 SCREWS • LEFT PLUSH AY LEFT PLUSH AY • BLOCK BLOCK H194_1054ACA H194_1054AC To Install: Reverse the steps in the removal procedure. Postrequisites: Adjust: • SLED CAM FOLLOWER •...
Page 114: Right Plush Ay
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 RIGHT PLUSH AY AR4825-1 Page Prerequisites: 114 of 160 None To Remove: Caution Dangerous Voltage De-energize the system. Open the COVER. Remove: • COVER • 2 SCREWS RIGHT CASSETTE • RIGHT CASSETTE GUIDE GUIDE 2 SCREWS COVER H194_1053ACA H194_1053AC...
Page 115 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Remove: AR4825-1 Page • E-RING 115 of 160 SPRING E-RING • BUSHING BUSHING • SPRING BUSHING • LIGHT SEAL LIGHT SEAL SHAFT • BUSHING RIGHT PLUSH AY WASHER • SHAFT • WASHER • SCREW • RIGHT PLUSH AY SCREW H194_1055ACA...
Page 116: Extraction Bar
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 EXTRACTION BAR AR4825-1 Page Prerequisites: 116 of 160 Remove the ERASE LAMP To Remove: Remove: EXTRACTION • 2 SCREWS • EXTRACTION BAR 2 SCREWS H194_1060GCA H194_1060GC To Install: Reverse the steps in the removal procedure. Install the ERASE LAMP Postrequisites:...
Page 117: Slow Scan Ay
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 SLOW SCAN AY AR4825-1 Page Prerequisites: 117 of 160 None To Remove: Caution Dangerous Voltage EXTRACTION BAR De-energize the system. Remove: SHAFT • LEFT PANEL • ERASE LAMP AY 300 mm (12 in.) • front PLATE POSITIONING AY Manually lower the EXTRACTION BAR until it is 300 mm (12 in.) from the lower...
Page 118 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 AR4825-1 Page Caution 118 of 160 Do not remove the TOP SCREW first. SLOW SCAN ASSEMBLY Remove 2 SCREWS from the SLOW SCAN AY. Hold the SLOW SCAN AY. Remove the TOP SCREW. Caution Do not cause damage to the LEVER ARM. SCREW Remove the SLOW SCAN AY from the system.
Page 119: Extraction Bar Reference Sensor S9
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 EXTRACTION BAR REFERENCE SENSOR S9 AR4825-1 Page Prerequisites: 119 of 160 Remove the CASSETTE HANDLING To Remove: 2 SCREWS CONNECTOR Caution BRACKET EXTRACTION BAR REFERENCE SENSOR S9 Dangerous Voltage Manually move the EXTRACTION BAR down. 2 SCREWS Remove: •...
Page 120: Plate Present Sensor S5
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 PLATE PRESENT SENSOR S5 AR4825-1 Page Prerequisites: 120 of 160 Remove the CASSETTE HANDLING To Remove: Manually move the EXTRACTION BAR 2 SCREWS down. CONNECTOR Remove: • 2 SCREWS CONNECTOR • BRACKET PLATE BRACKET PRESENT Caution The parts must be installed in the correct 2 SCREWS...
Page 121 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 AR4825-1 To Install: Page 121 of 160 Reverse the steps in the removal procedure. Install the CASSETTE HANDLING Postrequisites: Adjust the EXTRACTION BAR HOME POSITION. Do the “Slow Scan Current and Velocity Test”.
Page 122: Coil Board A7, Encoder And Slow Scan Rotor
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 COIL BOARD A7, ENCODER and SLOW SCAN ROTOR AR4825-1 Page Prerequisites: 122 of 160 None To Remove: Caution Dangerous Voltage De-energize the system. Possible damage from electrostatic discharge. Disconnect: • A6P3 • A7J1 GROUND H177_3022ACA A7J1 STRAP •...
Page 123 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Remove the 4 SCREWS. AR4825-1 Page Loosen the 2 SCREWS in the 123 of 160 SHAFT ENCODER. THERMAL GASKET Caution Prevent damage to the ENCODER. COIL Remove: BOARD • ENCODER • CRASH GUARD 4 SCREWS Hold the ROTOR.
Page 124 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 To Install: AR4825-1 Page Install the new COIL BOARD. 124 of 160 Place the ROTOR and COUPLING at the bottom of the SHAFT. Insert 2 parts of the plastic FEELER GAUGE, 981409 between the ROTOR THERMAL and the COIL BOARD.
Page 125 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Install the CRASH GUARD and the ENCODER on the SHAFT. AR4825-1 Page 125 of 160 Caution Dangerous Voltage Energize the system. Important For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to “Service Functions”...
Page 126: Plate Positioning Ay
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 PLATE POSITIONING AY AR4825-1 Page Prerequisites: 126 of 160 None To Remove: PLATE Caution POSITIONING Dangerous Voltage De-energize the system. Remove the LEFT PANEL. Remove: • 2 SCREWS • PLATE POSITIONING AY Step 3 for the other PLATE POSITIONING AY.
Page 127: Erase Lamp Ay
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 ERASE LAMP AY AR4825-1 Page Prerequisites: 127 of 160 None To Remove: Caution LATCH Dangerous Voltage De-energize the system. Open the FRONT DOOR. Disengage the LATCH. top SLIDE RELEASE Pull the ERASE LAMP AY. Disengage the top and bottom SLIDE RELEASES.
Page 128 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 AR4825-1 To Install: Page 128 of 160 Reverse the steps in the removal procedure. Postrequisites: None...
Page 129: Cpu
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 AR4825-1 Page Prerequisites: 129 of 160 Indicate to the customer that all images will be erased. Record: • “Local Internet Protocol (IP) Address” • “Machine Station Name” • “Subnet Mask” • “Default Gateway” Name • “Remote Access Service (RAS) IP Address Range”...
Page 130 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 To Remove: AR4825-1 Page 130 of 160 Caution Dangerous Voltage De-energize the system. Remove the REAR PANEL. 2.4 GHz CUSTOMER NETWORK CUSTOMER NETWORK COM 3 COM 3 SPEAKER SPEAKER INTERNAL INTERNAL NETWORK NETWORK MONITOR MONITOR COM 1 COM 1 COM 2...
Page 131 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Label and then disconnect the following CABLES: AR4825-1 Page CABLE From 131 of 160 UPS COMM COM 3 COM 3 HOSPITAL NETWORK - RJ45 CUSTOMER NETWORK INTERNAL NETWORK - RJ45 INTERNAL NETWORK MONITOR MONITOR CPU SPEAKER SPEAKER MOUSE MOUSE...
Page 132: Hard Drive
ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Remove: AR4825-1 Page • SCREW 132 of 160 • BRACKET • To Install: Reverse the steps in the removal procedure. Postrequisites: None HARD DRIVE Prerequisites: Indicate to the customer that all images will be erased. Record the following if possible: •...
Page 133 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Record the HIS/RIS information: AR4825-1 Page • “PACS Broker AE Title” 133 of 160 • “PACS Broker IP Address” • “PACS Broker Port” • “PACS Broker Modality” • “Station Name/AE Title(s)” Record the selected check box. Touch: •...
Page 134 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 AR4825-1 Page Important 134 of 160 The CPU must be removed first. Remove: • REAR PANEL • CPU COVER Possible damage from electrostatic discharge. 3 THUMBSCREWS Place the CPU on the ESD BLANKET. Fasten your WRIST BAND and the GROUND STRAP.
Page 135 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 AR4825-1 Page 135 of 160 4 SCREWS HARD DRIVE POWER 2 SCREWS CABLE HARD DRIVE BRACKET RIBBON CABLE H177_0704HCA H177_0704HC Remove the 2 SCREWS from the HARD DRIVE BRACKET. Move the HARD DRIVE BRACKET back to clear the frame of the CPU. Remove the following CABLES from the opposite side of the HARD DRIVE BRACKET: •...
Page 136 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 AR4825-1 Page 136 of 160 CONNECTOR J26 H177_0708HCA H177_0708HC Check that the CONNECTOR J26 is seated correctly. Note If the CONNECTOR J26 is not seated correctly, you might receive the following message: “1962 No operating system found.” “Press F1 to start boot sequence.”...
Page 137 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 To Install: AR4825-1 Page 137 of 160 SCREWS HARD DRIVE POWER SCREWS CABLE HARD DRIVE BRACKET RIBBON CABLE H177_0704HCA H177_0704HC Install the new HARD DRIVE with the existing 4 SCREWS. Install: • RIBBON CABLE • POWER CABLE •...
Page 138 ADJUSTMENTS AND REPLACEMENTS Replacements 10DEC05 Install: AR4825-1 CPU COVER 3 THUMBSCREWS Page • CPU COVER 138 of 160 • 3 THUMBSCREWS • • REAR PANEL H177_0703ACA H177_0703AC Caution Dangerous Voltage Energize the system. Postrequisites: None...
Page 139: Additional Service Procedures
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 Section 3: Additional Service Procedures AR4825-1 Page 139 of 160 Opening and Removing COVERS and PANELS TOP COVER Open the FRONT DOOR. Loosen the 2 SCREWS. TOP COVER Open the TOP COVER. 2 SCREWS FRONT DOOR H194_0112GCA...
Page 140 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 CROSSBRACE AR4825-1 Page Loosen the SCREWS. 140 of 160 5 SCREWS Remove: CROSSBRACE • 5 SCREWS • CROSSBRACE 2 SCREWS H194_0019ACA H194_0019AC...
Page 141 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 LEFT PANEL AR4825-1 Page Remove: 141 of 160 • 2 SCREWS SCREW • LEFT PANEL LEFT PANEL H194_0100GCA H194_0100GC SCREW...
Page 142 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 FRONT DOOR and RIGHT PANEL AR4825-1 Page Remove: 142 of 160 • 2 SCREWS • FRONT DOOR and RIGHT PANEL SCREW FRONT DOOR and RIGHT PANEL H194_0133GCA SCREW H194_0133GC...
Page 143: Restoring The Purchased Options
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 REAR PANEL AR4825-1 Page Remove: 143 of 160 22 SCREWS • 8 SCREWS REAR • REAR ACCESS PANEL ACCESS PANEL • 22 SCREWS • REAR PANEL 8 SCREWS REAR PANEL H194_0020GCA H194_0020GC Restoring the Purchased Options Insert the correct OPTIONS FLOPPY DISK.
Page 144: Restoring The Configuration
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 Remove the FLOPPY DISK after the process is complete. AR4825-1 Page Step 3 Step 6 again until all options are restored. 144 of 160 Do an application shutdown to return to the DESKTOP. Click [OK].
Page 145: Calibration For The Cr 825/850 System
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 In the “LASER CALIBRATION” window, enter the values that are on the label located on AR4825-1 Page the new F-THETA LENS of the new OPTICAL AY. 145 of 160 Touch: • [CALIBRATE NEW LASER] •...
Page 146 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 “Slow Scan Current and Velocity Test” AR4825-1 Page 146 of 160 Important For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. At the main menu, touch: •...
Page 147 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 Preparing the CASSETTES AR4825-1 Page 147 of 160 PHOSPHOR CASSETTE Important SCREEN You must start with the 35 x 43 CASSETTE. Move the LATCH to the right to release the PHOSPHOR SCREEN. Remove the PHOSPHOR SCREEN from the CASSETTE.
Page 148 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 Preparing the Room AR4825-1 Page 148 of 160 Caution X-RAY TUBE • Dangerous Voltage • Do not use a BUCKY or a GRID during COLLIMATOR this procedure. LIGHT Move the X-RAY TUBE to 180 cm (72.0 in.) above the floor.
Page 149 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 Use tape to fasten the COPPER and AR4825-1 Page ALUMINUM FILTERS TL-5259 to each 149 of 160 other. X-RAY TUBE Important The COPPER FILTER must be directly next to the X-RAY TUBE. COPPER FILTER Insert both of the FILTERS into the tape bottom of the X-RAY TUBE.
Page 150 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 AR4825-1 Page Important 150 of 160 You must use a LEAD SHEET or a LEAD APRON under the DOSIMETER. If a LEAD SHEET or a LEAD APRON is not used, the values on the DOSIMETER will be false by a maximum of 20%.
Page 151 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 AR4825-1 Page 151 of 160 Advance to Step Step 9 Step Move the READ/RESET SWITCH to the “RESET” position and then to the “READ” position. If necessary, if you have adjusted the mAs setting more than once and the value is not within the specification, move the X-RAY TUBE up a minimum distance.
Page 152 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 Exposing the CASSETTE AR4825-1 Page 152 of 160 X-RAY Important TUBE • The ARROW on the CASSETTE must be parallel to the X-RAY TUBE. • Do not use a LEAD SHEET during this procedure.
Page 153 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 AR4825-1 Page Important 153 of 160 If the calibration is not successful, an error code occurs. Was the calibration successful? The calibration is completed. Continue with Step At the “Last Calibrated Date” screen, locate the last date and time for the corresponding CASSETTE.
Page 154 Calibration for the Scan AR4825-1 Page 154 of 160 Important If the feature for the Kodak DirectView CR LONG-LENGTH IMAGING (LLI) SYSTEM is enabled, do the calibration of the LLI CASSETTES before the STANDARD CASSETTES. Touch: • [Service Functions] •...
Page 155 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 “View” and “Plot COLLECTOR PROFILES” for all CASSETTES AR4825-1 Page 155 of 160 Important For systems with Software Version ≥ 4.1, you must have a “Session ID” for access to “Service Functions” and “Diagnostics”. See SERVICE BULLETIN 843. At the main menu, touch: •...
Page 156 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 AR4825-1 Page Important 156 of 160 “SPIKES” might be the result of dust in the COLLECTOR or the illumination of the laser beam on the COLLECTOR. start scan : Collector Profile 35 x 43 Calibration Date: Sat Apr 12 09:12:31 2003 offset : 1773 amplitude :...
Page 157 Is the COLLECTOR PROFILES from Step 3 correct? Advance to Step Continue with Step • Adjust the FOLD MIRROR • Exposing the CASSETTE • “View” and “Plot COLLECTOR PROFILES” for all CASSETTES. • Kodak DirectView TOTAL QUALITY TOOL on all sizes of CASSETTE...
Page 158 COLLECTOR. • Exposing the CASSETTE • Kodak DirectView TOTAL QUALITY TOOL on all sizes of CASSETTE • view “Logs” and check that the “Linearity” is less than 0.5 on the 35 x 43 cm CASSETTE...
Page 159 ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures 10DEC05 Restoring Hospital Information System (HIS) and Remote Information AR4825-1 Page System (RIS) Information 159 of 160 At the Main Menu, touch: • [Key Operator Functions] • [System Configuration] • [Patient Worklist Configuration] Restore the HIS/RIS information: •...
Page 160 - - - ar4825_1.fm Revised 21JUL04 AR4825-1 - - - ar4825_1.fm Revised 10DEC05 AR4825-1 - - - ar4825_1.fm Revised Kodak and DirectView are trademarks of Eastman Kodak Company. Printed in U.S.A. • ar4825_1.fm EASTMAN KODAK COMPANY HEALTH GROUP Rochester, NY 14650...

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Kodak DirectView CR 825 Adjustments And Replacements

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