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Kodak Miniloader 1 Service Manual

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Publication number SM 3211/3212
SERVICE MANUAL
SM 321113212
KODAK LIMITED
September 1990

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Summary of Contents for Kodak Miniloader 1

  • Page 1 Publication number SM 3211/3212 SERVICE MANUAL SM 321113212 KODAK LIMITED September 1990...
  • Page 2 CONTENTS S M 4 Preventative maintenance procedures Technical feedback codes SM &25 Adjustments SM 8-10 Cassette pick-up suckers SM 11-12 Vacuum and cassette opener mechanism SM 13-15 Supply magazine separation SM 16 Separation ratchet and magazine suckers SM 17-18 Supply magazine sucker adjustment SM 19-25 Photocells and photocell amplifiers SM 20...
  • Page 3 CONTENTS PCB 101A SM 58-59 60-61 PCB 102A 62-63 PCB 103A 64-65 PCB 104A 66-67 PCB 105A PCB 1058 SM 68-69 PCB 106A PCB 106B SM 71 SM 72 PCB 108A SM 73-75 Solenoid valve settings SM 76 Air nozzles system SM77 Cassette patching SM 78-80...
  • Page 4 Publication Number SM 321 l/321 2 Miniloader Service Manual PREVENTATIVE MAINTENANCE PROCEDURE FOR MINILOADER 1 REMINDER- Remember that all labour for fitting parts and carrying out repairs etc. is NOT part of the PREVENTATIVE MAINTENANCE visit and must be fed back as separate tasks, irrespective of the Contract held by the customer.
  • Page 5 Cycle time incorrect SERIAL MODE malfunctions For Kodak Personnel use only CESD AUGUST 1990 Page1 of6 TECHNICAL FEEDBACK REMEDY CODES. KODAK MINILOADER 1 STAND ALONE SERVICE CODE 3211 KODAK MINILOADER 1 PROCESSOR INTERFACE SERVICE CODE 3212 Adjust I Align I Setup...
  • Page 6 Miniloader Service Manual Publication Number SM 3211/3212 TECHNICAL FEEDBACK SUBSYSTEM CODES. KODAK MINILOADER 1 STAND ALONE SERVICE CODE 3211 KODAK MINILOADER 1 PROCESSOR INTERFACE SERVICE CODE 3212 MOTORS. SWITCHES INTERLOCK CAM home MS10 Main CIRCUIT COMPRESSOR MOTOR CAM position MS11...
  • Page 7 Miniloader Service Manual Publication Number SM 3211/3212 TECHNICAL FEEDBACK SUBSYSTEh4 CODES. KODAK MINILOADER 1 STAND ALONE SERVICE CODE 3211 KODAK MINILOADER 1 PROCESSOR INTERFACE SERVICE CODE 3212 PRINTED CIRCUIT BOARDS MECHANICAL PCB 101 / 101A FRAME MAGAZINE CARRIER PCB 102 / 102A...
  • Page 8 Miniloader Service Manual Publication Number SM 321113212 ADJUSTMENTS - ADJUSTING UNLOAD (CASSETTE PICK-UP) SUCKERS. SERIAL NUMBERS BELOW 1162 These MINILOADERS are fitted with solid unload SUCKERS (part number 30012181). There should also be a SPACER (part number 30012238) fitted above the SUCKER at the free end of the SUCKER BAR, figure 1A.
  • Page 9 Publication Number SM 3211/3212 Miniloader Service Manual ADJUSTING UNLOAD (CASSEmE PICK-UP) SUCKERS. SERIAL NUMBERS ABOVE 1162 These MINILOADERS are fitted with collapsible unload SUCKERS (part no.30012299). There should also be a SPACER (part number 30012238) fitted above the SUCKER at the free end of the SUCKER BAR, figure 1B.
  • Page 10 Miniloader Service Manual 1 Publication Number SM ADJUSTING UNLOAD (CASSETTE PICK-UP) SUCKERS. Unload sucker bar Push rod (adjust length using the Push rod ends Push Miniloader Service Manual SM 10 SM 321113212 Version 1 9-l-90...
  • Page 11 Publication Number SM 3211/3212 Miniloader Service Manual ADJUSTMENT OF VACUUM 1 Remove the vacuum pipes in turn where they are connected to the magazine and cassette sucker bars. Use the vacuum test pipe assembly (Part number 30015657) to connect the vacuum gauge (Part number 29010170) and adaptor (Part number 29010166) into the vacuum line.
  • Page 12 Miniloader Service Manual Publication Number SM 3211/3212 ADJUSTING THE CASSETE OPENER MECHANISM (continued) If the PUSH RODS have been disconnected extreme care must be taken during this adjustment, as it is possiblfi to cause a mechanical jam between the ROD PUSHER CONTROL LEVER and the RELEASE SUPPORT when attempting to cycle the MINILOADER and physical damage can result.
  • Page 13 Publication Number SM 32lV3212 Miniloader Service Manual SUPPLY AND PICK UP ADJUSTMENT MAGAZINE SEPARATION ADJUSTMENT OF MAGAZINE INJECTOR NOTE: The magazine injector bar must be kept parallel to the magazine edge. 1 Place one FILM in the SUPPLY MAGAZINE and push tt to the back edge. 2 Using the JOG switch, jog the machine until the RUBBER STOP (Number 1 in figure 3) on the INJECTOR BAR is resting on the FILM (FIG.3).
  • Page 14 Miniloader Service Manual Publication Number SM SUPPLY MAGAZINE SEPARATION ADJUSTMENT One film One Film Miniloader Service Manual SM14 SM 3211/3212 Version 1 9-l-90...
  • Page 15 Miniloader Service Manual Publication Number SM 3211/3212 SUPPLY MAGAZINE SEPARATION ADJUSTMENT Figure 4 Two screws Figure 5 Miniloader Service Manual SM 321113212 Version 1 9-l-90...
  • Page 16 Publication Number SM 3211/3212 Miniloader Service Manual ADJUSTMENT OF THE SEPARATION RATCHET Machines above Serial Number 1162 Turn off the power to the MACHINE. Adjust the SUCKERS so that they are parallel with the FILM face. Turn the CAM on the tilt motor by hand until the SUCKERS are 5 to 8mm above the top of the FILM stack. The LIFTING TOOTH (3 on Figure 9, page SM18) should engage in the RATCHET at approximately the eighth or ninth tooth down from the top.
  • Page 17 Publication Number SM 3211/3212 Miniloader Service Manual SUPPLY MAGAZINE SUCKER ADJUSTMENT - MACHINES WTHOUTLIFT BEFORE TILT Grub screws Solid sudter soft bellows 30012181 magazine sucker 30012299 Check clearance at rear edge (2mm)when front edge justs rests on film Figure 7 Miniloader Service Manual SM 321 l/321 2 Version 1...
  • Page 18 Publication Number SM 3211/3212 SUPPLY MAGAZINE SUCKER ADJUSTMENT MACHINES WlT‘f LIFT BEFORE TILT Grub screws soft bellows internal “0” ring magazine sucker Figure 8 between Sucker parallel with of 5-8mrn adjusted Figure 9 Miniloader Service Manual SM 3211/3212 Version 1 SM 18...
  • Page 19 Miniloader Service Manual Publication Number SM 3211/3212 ADJUSTMENT OF PHOTOCELLS AND PHOTOCELL AMPLIFIERS FOR SERIAL NUMBERS BELOW 7762 TOOL M 207 (part is required for these adjustments. The PRINTED CIRCUIT BOARD EXTENDER CABLE (part no. 29647990) is also required. FOR SERML NUMBERS 1762 AND UPTOOL M 223 (part no?&< ‘r::~ ?cj is required for these adjustments. Note that FC 2 is the only PHOTOCELL that is active when the MINILOADER is not cycling.
  • Page 20 Miniloader Service Manual Publication Number SM 321 l/321 2 PHOTOCELL FC 1 CASSETTE at ENDSTOP / FILM in CASSETTE 1 Unplug the CAM MOTOR and CONVEYOR BELT MOTOR from PCB lOG/A/B.Open S23 on PCB 103/A/B tr disable the CAM MOTOR time out. Place the correct TOOL (see above) on the conveyor belt as shown in fig- 1 OA.
  • Page 21 Miniloader Service Manual Publication Number SM 3211/3212 PHOTOCELL FC 3 CASSElTE OPENED 1 Unplug the CAM MOTOR and CONVEYOR BELT MOTOR from PCB 106/A/B. Open S23 on PCB 103/A/B to disable the CAM MOTOR time out.Trigger FC 2 by breaking the beam with your finger. The FC 3 LED should light.
  • Page 22 Publication Number SM 3211/3212 Miniloader Service Manual PHOTOCELL FC 4 FILM STUCK TO SCREEN 1 Unplug the CAM MOTOR and CONVEYOR BELT MOTOR from PCB 106/A/B. Open S23 on PCB 103/A/B to“ disable the CAM MOTOR time out. Place the correct TOOL (see above) on the conveyor belt as shown in fig Trigger FC 2 by breaking the beam with your finger.
  • Page 23 Miniloader Service Manual Publication Number SM 3211/3212 PHOTOCELL FC 5 SUPPLY MAGAZINE NEARLY EMPTY S e r i a l n u m b e r 1701 to 1161 1 Unplug the CONVEYOR MOTOR from PCB 106. Place 13 TEST FILMS in the SUPPLY MAGAZINE. Trigger FC 2 with your finger, then using the JOG SWITCH (S 16 on PCB 106), run the CAM MOTOR until the MAGAZINE INJECTOR BAR drops down onto the FILM STACK.
  • Page 24 Miniloader Service Manual Publication Number SM 3211/3212 PHOTOCELL FC 6 SUPPLY MAGAZINE EMPTY Serial number 1101 to 1161 1 Place an empty SUPPLY MAGAZINE in the MINILOADER. Unplug the CONVEYOR MOTOR from PCB 106. Trigger the MINILOADER by obscuring FC 2. Lii the SUPPLY MAGAZINE LID by hand and the FC 6 LED on PCB 105 should light.
  • Page 25 Miniloader Service Manual Publication Number SM 3211/3212 PHOTOCELL FC 7 STAND ALONE VERSION SUPPLY MAGAZINE FULL 1 Place 95 TEST FILMS in a RECEIVING MAGAZINE and put the magazine in the MINILOADER. Trigger the MINILOADER by obscuring FC 2. Ltt the RECEIVING MAGAZINE LID by hand and the FC 7 LED should light.
  • Page 26 Publication Number SM 321 l/321 2 Miniloader Service Manual REMOVALS Remove the COMPRESSOR For DIAGRAMS see PARTS LIST PAGE 9 1 Disconnect the HOSE. 2 Disconnect the three WIRES. 3 Remove the three countersunk SCREWS from underneath the machine. Use grips to hold the lower part of the MOUNTINGS to avoid damaging them.
  • Page 27 Miniloader Senrice Manual Publication Number SM 3211/3212 REMOVALS (CONTINUED) Remove the MOTOR (Machines without lift before tilt) TILT For DIAGRAMS see PARTS LIST PAGES 34-35 1 Remove the LID and left hand side COVER from the Minibader. 2 Release the lower end of the TILT PUSH ROD from the TILT CAM by removing the setscrew and bush. 3 Unplug the MOTOR.
  • Page 28 Publication Number SM 3211/3212 Miniloader Service Manual REMOVALS (CONTINUED) Removal of MAGAZINE SUCKER ARM ACTUATING ASSEMBLY. For DIAGRAMS see PARTS LIST PAGE 30. 1 Remove the top and left side PANELS from the MINILOADER. 2 Mark the mesh of the GEARS. 3 Remove SCREW holding the VACUUM TUBE CLAMP and disconnect the TUBE.
  • Page 29 Miniloader Service Manual Publication Number SM 3211/3212 FUSES Serial Number 1161 and lower PCB 106 PCB 102 PCB 104/A PCB 10 PCB 103/B PCB 105 4 amp (slow blow) COMPRESSOR Flgure 2 amp (slow blow) CASSETTE VACUUM PUMP MOTOR 2 amp (slow blow) MAGAZINE VACUUM PUMP MOTOR 2 amp (slow blow) FAN 2 amp (slow blow) TILT MOTOR 6.3 amp (quick blow) CONVEYOR BELT...
  • Page 30 Miniloader Service Manual Publication Number SM 3211/3212 FUSES Serial Number 1162 and up PCB 106AIB PCB 102A PCB 104/A PCB 101A PCB 103A PCB 105AiB 4 amp (slow blow) COMPRESSOR Flgure 12 blow) CASSETTE VACUUM PUMP MOTOR 2 amp (slow 2 amp (slow blow) MAGAZINE VACUUM PUMP MOTOR 2 amp (slow blow) FAN 2 amp (slow blow) TILT MOTOR...
  • Page 31 Publication Number SM 3211/3212 Miniloader Service Manual SWITCHES Main CIRCUIT BREAKER. S-16 Cam motor jog switch (on PCB 106/A/B) s-17 UNLOAD ONLY, on PCB 107/A. S-18 SERIAL MODE start, on PCB 107/A. s-19 SERIAL MODE interrupt, on PCB 107/A. s-20 Reset CAMS to “HOME POSITION”, on PCB 107/A.
  • Page 32 Publication Number SM 3211/3212 Miniloader Service Manual MICROSWITCHES - Serial No. 1101 - 1216 END VIEW SIDE VIEW FEED END TOP VIEW Figure 14 CAMS in home position (NOTE: on machines with Serial Nun-&s 1101 to 1106 MS1 is in position now occupied by MS1 7) MS2 Stops CAMS to pick up exposed and unexposed FILM Checks for FILM on SCREEN via FC4...
  • Page 33 Publication Number SM 3211/3212 Miniloader Service Manual PHOTOCELLS END VIEW SIDE VIEW FEED END TOP VIEW r - - - - - - 1 FC-1 FC-2 CASSETTE entered CASSETTE LID opened FC-3 FILM on LID FC-4 FC-5 SUPPLY MAGAZINE nearly empty (approximately 10 films) FC-6 SUPPLY MGAZINE empty FC-7...
  • Page 34 Miniloader Service Manual Publication Number SM 3211/3212 TIMERS FOR SERIAL NUMBERS BELOW 1162 TIMER POTENTIOMETER PCB TO INCREASE STANDARD VALUE FUNCTION 2.5 Sets Tii out to start CONVEYOR in reverse it CA!%lTE is entered incorrectly. 103/B Anticlockwise 3 s e c s CAM pause for FILM pick up and TILT.
  • Page 35 Publication Number SM 3211/3212 Miniloader Service Manual TIMERS FOR SERIAL NUMBERS BELOW 1162 (continued) Serial number 1101 to 1124 and 1126 - 103 Anti-clockwise o s e c Delays CAM MOTOR starling after the Serial nurher 1125 and 1127b 1161- 1038 Anticlockwise When CAM MOTOR reversegafter a...
  • Page 36 TIMERS FOR SERIAL NUMBERS 1162 AND UP TIMER POTENTIOMETER PCB TO INCREASE STANDARD VALUE FUNCTION 101 A Anti-clockwise 2.5 sets if tha CASSETTE ia or&ad inoorracU) 3 s e c CAM pause br FILM pick up and TILT. CAM pause br CASSETTE INJECTOF .- Clockwise 1 set MOTOR starts.
  • Page 37 Publication Number SM 3211/3212 Miniloader Service Manual TIMERS FOR SERIAL NUMBERS 1162 AND UP (continued). FUNCTION When CAM MOTOR reverses after a 1 Set ‘CASSETTE failed to open’, ensures 101 A Anticlockwise b stabiliie. 2 Sets CAM pause b operate CASSETTE INJECTOR in every cycle wilh the 101 A Anti-clockwise PROCESSOR beii used.
  • Page 38 Publication Number SM 321 l/321 2 PHOTOCELLS FOR SERIAL NUMBERS 1101 TO 1161 TO INCREASE FUNCTION CELL POTENTIOMETER CASSETTE at end stop CASSETTE entered Clockwise Clockwise Clockwise FILM stuck to SCREEN SUPPLY MAGAZINE contains fewer than 10 FILMS Antictockwise SUPPLY MAGAZINE empty RECEIVING MAGAZINE fuff - Stand alone FILM jamed in TUNNEL Interface vfmion...
  • Page 39 Publication Number SM 3211/3212 Miniloader Service Manual Printed Circuit Boards for Miniloader Model 1 Miniloader Service Manual SM39 SM 3211/3212 Version 1...
  • Page 40 Publication Number SM 3211/3212 Miniloader Service Manual Miniloader Service Manual SM 321113212 Version 1...
  • Page 41 Miniloader Service Manual Publication SM 3211/3212 PRINTED CIRCUIT BOARDS. Original PCBgs. The following is a list of the PCB's fitted at manufacture to machines with the following Serial Numbers. Replacement. When you order a replacement board always order the latest version which can be fitted to the machine (see Table 2).
  • Page 42 Miniloader Service Manual Publication Number SM Assembly 30015801 CIRCUIT POT TO INCREASE STANDARD VALUE FUNCTION 2.5 Sets CONVEYOR MOTOR reverse time after Delay after power-up to allow FC2 time to CASSETTE at ENDSTOP I FILM in 5 Turns on 5 Turns on CASSETTE entered.
  • Page 43 Publication Number SM 3211/3212 Miniloader Service Manual PCB 101 Assembly 30015801 R l l l D113 All4 R113 Miniloader Service Manual SM43 11-l-90 SM 321 l/321 2 Version 2...
  • Page 44 Miniloader Service Manual Publication Number SM 321113212 PCB 102 Assembly 30015802 CIRCUIT POT TO INCREASE STANDARD VALUE FUNCTlON CAM pause for CASSElX INJECTOR if FILM is stuck on upper SCREEN. The delay is adjustable up to approximately 20 sets to adjust the cyde time of the MINILOADER to suit the cycle time of the PROCESSOR being used.
  • Page 45 Miniloader Service Manual Publication Number SM 321 l/321 2 PCB 102 Assembly 30015802 Miniloader Service Manual SM 3211/3212 Version 1 9-l -90...
  • Page 46 Miniloader Service Manual Publication Number SM 3211/3212 PCB 103 Assembly 30015803 Note: This board was fitted only to machines with Serial numbers 1124 and below and 1126 only CIRCUIT F’OT TO INCREASE STANDARD VALUE CAM pause for FILM pick up and TILT. been energized and more than the set time has elapsed.
  • Page 47 Miniloader Service Manual Publication Number SM 321 l/321 2 PCB 103 Assembly 30015803 Miniloader Service Manual SM 321113212 Version 2 11-l-90...
  • Page 48 Miniioader Service Manual Publication Number SM 3211/3212 PCB 103B Assembly 30015937 Note: This board was fitted oniy to machines with This board has a number of differences:- Serial numbers 1125 and 1127 to 1161. 1 Timer TlO has a different function 2 PCB 1036 may be identified as PCS 103 on the board.
  • Page 49 Publication Number 321 l/321 2 Miniloader Service Manual PCB 1038 Assembly 30015937 0 3 0 7 0317 P305 FU26 0 3 2 5 , R324 _ 0316 Miniloader Service Manual SM49 11-l-90 SM 321113212 Version 2...
  • Page 50 Publication Number SM 321X3212 Miniloader Service Manual Assembly 30015804 PCB 104 STANDARD VALUE FUNCTION 1 set Opens SVl and SV2 at start of cycle because the COMPRESSOR cannot start against a dosed system. 1 set Cam pause to drop unexposed FILM back into the supply MAGAZINE if the FILM has not been removed from the CASSETTE.
  • Page 51 Minibader Service Manual Publication Number SM 321165212 PCB 104 Assembly 30015804 0414 Miniloader Service Manual SM51...
  • Page 52 Publication Number SM 321 l/321 2 Miniloader Service Manual PCB 105 Assembly 30015805 CIRCUIT POT TO INCREASE STANDARD VALUE FUNCTION 5 Turns on SUPPLY MAGAZINE nearly empty. 5 Turns on SUPPLY MAGAZINE empty. 5 Turns on RECEIVING MAGAZINE full - STANDALONE version.
  • Page 53 Minibader Service Manual Publication Number SM 321 i/321 2 PCB 105 Assembly30015805 cl513 ____ Miniloader Service Manual SM 321113212 Version 2...
  • Page 54 Publication Number SM 321113212 PCB 106 Assembly 30015806 CAM MOTOR JOG SWITCH MOTOR FUSE 2 AMPS Remove lhe link from this s&et and plug in the step-by-steo switch. Remove PC6 1034E and open S23 to inhibit TIMER T9 (cam motor out). Refit the PCB.
  • Page 55 Miniloader Service Manual Publication Number SM 321 l/321 PCB 106 Assembly 30015806 Note: Relay KD is not needed on machines with serial No.s: 1125 and 1127 on.See modification notice 3 at the end of this section. 0510 Miniloader Service Manual SM 3211/3212 Version 1 9-l-90...
  • Page 56 Publication Number SM 3211/3212 PCB 107 Assembly 30015807 This is added in MOD U05 NOTE: These factory installed on the original boards. They may need to be linked when fitting a replacement board. Link for Processor signal (Interface Version) CIRCUIT POT TO INCREASE STANDARD VALUE FUNCTION Anti-clockwise 1 Set Buzzer on time.
  • Page 57 Publication Number SM 321 l/321 2 Miniloader Service Manual PCB 108 Assembly 30015898 UPPER CIRCUIT POT TO INCREASE STANDARD VALUE FUNCTION MULTIPLE FILM DETECTOR emitter current control. See procedure on page SM 25. Miniloader Service Manual SM57 SM 3211/3212 Version 1...
  • Page 58 Miniloader Service Manual Publication Number SM 3211/3212 PCB 101A Assembly 30015925 CIRCUIT POT TO INCREASE STANDARD VALUE 2.5 S8cs the CASSElTE is entered incorrectly. 3Secs CONVEYOR MOTOR reverse time after Delay after power-up to allow FC2 time to P 101 Anti-dcckwise being used.
  • Page 59 Miniloader Service Manual Publication Number SM 321 l/321 2 PCB l01A Assembly 30015925 D114 R114 U102 R116 R124 \ Rll3\ \ R115 0117 I 0105 R107 R106 R105 D106 0103 R103 R102 0108 R212 R212 Dlll RI-08 Di03 R212 R118 Miniloader Service Manual...
  • Page 60 Miniloader Service Manual Publication Number SM 321 l/321 PCB 102A Assembly 30015926 PCB 102A POT TO INCREASE CAM pause for INJECTOR if FILM is stuck on upper SCREEN. Delays CONVEYOR rewxse after ‘HOME POSITION’ is reached to give the LATCH catching on the SHOVEL. 0.5 Set CASSETTE INJECTOR control.
  • Page 61 Number Publication Assembly 30015926 D219 R212 0210 D211 D202 0208 D207 0206 __ D202 D201 \ D2i5 Miniloader Service Manual SM 321113212 Version 1 SM61...
  • Page 62 Miniloader Service Manual Publication Number SM PCB 103A Assembly 30015927 CIRCUIT POT TO INCREASE STANDARD VALUE FUNCTION 3 Sets CAM pause for FILM pick up and TILT. Delay bx FILM pick up before TILT MOTOR starts. 10 Sets been energized and more than the set time has ekpsed.
  • Page 63 Publication Number SM 3211/3212 Miniloader Service Manual PCB 103A Assembly 30015927 R 3 1 7 D312 0310 D322 0309 Miniloader Service Manual SM63 9-I-90...
  • Page 64 Miniloader Service Manual Publication Number SM Assembly 30015949 CIRCUIT POT TO INCREASE STANDARD VALUE FUNCTION Opens SW and SV2 at start of cyde against a dosed system. drop Cam pause to unexposed FILM back into the supply MAGAZINE if the FILM has not been removed from the CASSETTE.
  • Page 65 Miniloader Service Manual Publication PCB 104A Assembly 30015949 R414 Miniloader Service Manual SM 321113212 Version 1 SM65...
  • Page 66 Publication Number SM 321 l/321 2 PCB 105A Assembly 30015929 STANDARD VALUE FUNCTION THERE ARE NO TIMERS OR PHOTOCELLS ON PCB 105A. Miniloader Service Manual SM 3211/3212 Version 2...
  • Page 67 Publication Number SM Miniloader Service Manual PCB 105A Assembly 30015929 D 5 0 2 D516 D503 D 5 1 7 D505 D518 R513 R513 R512 D522 R517 D519 R514 D523 D513 D519 R516 R514 Miniloader Service Manual SM 3211/3212 Version 2 SM67 11-l-90...
  • Page 68 Miniloader Service Manual Publication Number SM 321113212 PCB 105B Assembly 30015948 CIRCUIT POT TO INCREASE STANDARD VALUE FUNCTION THERE ARE NO TIMERS OR PHOTOCELLS ON PCB 105B. Miniloader Service Manual SM 321113212 Version 2 11-l-90...
  • Page 69 Miniloader Service Manual Publication Number SM 321 l/321 2 PCB 1058 Assembly 30015948 0505 R513 R513 R512 D522 R517 D519 R514 R501 D523 D505 D513 D514 D515 D519 R516 0521 R514 Miniloader Service Manual SM 3211/3212 Version 1 SM69...
  • Page 70 Publication Number SM 3211/3212 Miniloader Service Manual PCB 106A D.C. Low tension Assembly 30015922 fuse A.C. bw tension fuse 8AF Cam time out _, bridge S23 Compressor motor fuse 4AT Magazine vacuum pump fuse 2AT Cassette vacuum Cam motor jog switch S16 Step by step cam motor switch connector.
  • Page 71 Miniloader Service Manual Publication Number SM 321 l/3212 PCB 106B Assembly 30015946 X607 0602 D608 X609 X606 D607 X609 D606 X605 X611 These components were added to e&y 106B boards as part of modification Ml7 STANDARD VALUE FUNCTION THE POTENTIOMETER P 601 controls the spaed of the TILT MOTOR to prevent it running on and cycling. The correct setting is obtained when the TlLT MOTOR runs at a reasonable speed not cycle.
  • Page 72 Miniloader Service Manual Publication Number SM 3211/3212 PCB 107A Assembly 30015947 D727 R721 R718 D701 D702 0703 D704 D705 D706 D707 D708 R 7 1 9 R 7 1 7 U701 R701 R 7 0 2 R7O3 R7O4 D i l l D726 D725 D 7 1 5 D 7 1 4 X 7 0 1 D 7 1 2 STANDARD VALUE...
  • Page 73 Miniloader Service Manual Publication Number SM 321113212 PCB 108A Assembly 30015898 Counter Stand-by FC8 MULTIP FILM L.E.D. TRIMMER CONTROL CIRCUIT POT STANDARD VALUE TO INCREASE FUNCTION CASSETTE. Clockwise Clockwise Clockwise FILM stuck to SCREEN. SUPPLY MAGAZINE nearly empty. RECEIVING MAGAZINE full -STAND ALONE version.
  • Page 74 Miniloader Service Manual Publication Number SM 3211/32t2 PCB 108A Assembly 30015924 R813 X805 R817 R818 X806 D807 R836 R837 R814 R811 R833 R812 R832 R812 R829 R828 R807 R806 R805 R838 X804 X803 R841 R803 R842 X802 R844 R851 R802 X811 R850 X807...
  • Page 75 Publication Number SM 321 l/321 2 Miniloader Service Manual PCB 108A Assembly 30015924 R815 R816 D802 R819 R821 D 8 0 7 0727 D727 R834 D727 R832 D806 R812 R827 R826 R808 R830 R823 R831 R824 R838 R843 R846 D810 R847 R848 See also page SM74...
  • Page 76 Miniloader Service Manual Publication Number SM 3211/3212 Solenoid Valve Settings Figure1 6 Miniloader Service Manual SM76 SM 321113212 Version 1...
  • Page 77 Miniloader Service Manual Publication Number SM 3211/3212 AIR NOZZLES SYSTEM COMPRESSOR Figure1 7 Figure Miniloader Service Manual SM 3211/3212 Version 1...
  • Page 78 Publication Number SM 3211/3212 Miniloader Service Manual 16mm 8 m m BOTTOM Use positioning tool 29050023 for this Serial No. 1101 to 1161 Miniloader Service Manual SM 321113212 Version 1...
  • Page 79 Miniloader Service Manual Publication Number SM 321 l/321 2 16mm 22mm Note: Use positioning tool BOTTOM 9104511 first, then use positioning tool 29050022 to posi- tion second patch Note: Use position- ing tool 29050023 and place three parallel patches instead of the two normally used.
  • Page 80 ‘Miniloader Service Manual Publication Number SM 16mm Note: positioning tool 9194511 for this patch. 8 m m _) Reflector 25mm Positions in Note: cassettes positioning too 9194531 for this Serial No. patch. 1162 up Fig. 23 26mm Miniloader Service Manual SM80 SM 3211/3212 Version 1 9-l-90...
  • Page 81 Miniloader Service Manual Publication Number SM 321 l/321 2 Chart 1 Assume Power O.K. and Mains functioning PCB 101 Replace conveyor motor Miniloader Service Manual SM 321113212 Version 1 SM81 9-l-90...
  • Page 82 Publication Number SM Miniloader Service Manual 321 l/321 2 Chart 2 Cassette location end stop with cassette Yes _ cassette correctly link on Miniloader Service Manual SM82 SM 3211/3212 Version 1...
  • Page 83 Publication Number SM 321 l/321 2 Miniloader Service Manual Chart 3 Cassette failed to open end stop Check cassette latch Miniloader Service Manual 9-I-90 SM 3211/3212 Version 1...
  • Page 84 Publication Number SM 321 l/321 2 Chart Failure to unload Film stuck to top screen suckers Vacuum Use screen cleaner Check pipes for chart damage Adjust replace Miniloader Service Manual SM 321 l/321 2 Version 1...
  • Page 85 Miniloader Service Manual Publication Number SM 321 l/321 2 Chart 5 Failure to reload Cassette Indicator correct correct p o s i t i o n “neatly empfy indicator work ? Check pipes for damage Adjust or Replace Check replace Miniloader Service Manual SM 3211/3212 Version 1 SM85...
  • Page 86 Number Publication SM 3211L3212 Chart 6 Failure of Tilt to operate correctly Adjust or replace Replace motor Replace re-starts MS 13 operates M S 4 Miniloader Service Manual SM 3211/3212 Version 1 Stv186 9-l-90...
  • Page 87 SERVICE MANUAL SUPPLEMENT FEBRUARY 1992 SERVICE CODES : - 3234/3235...
  • Page 89 14.2 by an obstruction. 14.3 Use gauge c.m.a. M223-30015675/M228-30015676.
  • Page 91 Use gauge c.m.a. M 223/30015675 M 228/30015676 Check correct sensor function by using gauge c.m.a. M 223/30015675 M 228/Z!@@ 15676 see point 14.5). 14.6 at A=32 42rrm. the cassette lid opens 14.7 Supply magazine empty. 14.8 It may be actuated by using a mirror.
  • Page 93 14.9 interface version. Can be interrupted by an obstruction. It may be actuated with a double film. actuated with the sample of dark film *, turn towards A. light film *‘, turn towards B. time double film reading until 5/10 set by PCB 301 dip switch pag.
  • Page 95 lG.O CHECK FUNCTIONS OF THE INDICATOR PANEL A) To set cassette xX.xX unloading mode, press 1 time 1 6 . 1 B) For load only, press 2 time C) To check statistic film, press 3 times. Press reset for erasing (for Customer only). To set serial unloading rode.
  • Page 97 23.0 SEPARATION FILM JWTOR 23.1 The speec‘ of motor for film lifting and pick up can be adjusted with...
  • Page 99 25.0 RECEIVING IW.XZIhE (stand alone version only) CAM SYSTEhj 26.0 26.1 cam lubrification. 26.2 26.3 and with a spring scale as shown:...
  • Page 101 ENCODER HOME POSITION ADJUSTMENT. First check that at its lowest point, the CASSETTE OPENER MECHANISM is 50 em t/- lmm above the CASSETTE CONVEYOR BELT. [See SERVICE MANUAL pages SMll & SM121, Then drive the CASSETTE OPENER MECHANISM using either the KEYPAD or the TOOL until it 5mm above the is 75 mm +/- CASSETTE...
  • Page 103 8 OFF: PROCESSOR-ON: STAND ALONE VERSION...
  • Page 105 Publication No. 29054552 January 1994 INSTRUCTIONS FOR FITTING THE NEW SWF CAM MOTOR TO THE Kodak MINILOADER 1, IM, 2 and 2 PLUS 30014390 KIT NUMBER 30025250 MOTOR ASSEMBLY COMPLETE 30026359 CAM MOTOR SUPPORT (FOR MINILOADER 2 AND 2 PLUS)
  • Page 106 PARAMETER “GAP BETWEEN FILMS” is set correctly (there will be a slight cycle time di&ence with the new MOTOR). FIGURE 2 EXISTING SCREWS NEW SUPPORT BRACKET REFIT THE E4RTH LEAD HERE CUSTOMER EQUIPMENT SERVICES, HEALTH SCIENCE DIVISION, SU’AL.LOWDALE LANE. HEMEL HEMPSTEAD, HERTS. ENGLANJI. Kodak Ltd. Page-2...