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- Page 1 {Adjust/Replace}{Production}{HealthImaging} Publication No. 7C8285 28JAN98 ADJUSTMENTS AND REPLACEMENTS HEALTH IMAGING for the Kodak X-Omat 3000 RA INTEGRATED PROCESSOR in a Kodak X-Omat MULTILOADER 300 PLUS © Eastman Kodak Company, 1999...
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Page 2: Table Of Contents
X-Omat Processor, call a plumber or other contractor to correct any problem with the drain. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or associated with a Kodak X-Omat Processor. Such drains are the sole responsibility of the customer. - Page 3 General Information ..........Removing the DEVELOPER or FIXER HEATER and THERMISTOR .
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Page 4: Service Overview
CLIP remains attached to a properly grounded, unpainted, clean surface. • Repair static-sensitive components at an ESD-protected work station or use a PORTABLE GROUNDING MAT. For help in setting up an ESD-protected work station, contact your Kodak representative. -
Page 5: Processor Overview
Service Overview PROCESSOR Overview Identifying and Removing the COVERS and PANELS Before you do most of the procedures in this manual, you must remove some PANELS or COVERS from the PROCESSOR. NON-DRIVE SIDE SAFETY COVER WET SECTION COVER DRIVE SIDE SAFETY COVER FEED END SAFETY COVER... -
Page 6: De-Energizing And Energizing The Processor
ADJUSTMENTS AND REPLACEMENTS De-energizing and Energizing the PROCESSOR Warning Dangerous Voltage. For most of the service procedures, the PROCESSOR must be de-energized. To de-energize the PROCESSOR: 1. Move CIRCUIT BREAKER CB2 on the bottom left corner on the back of the MULTILOADER PLUS to the “O”... -
Page 7: Draining And Filling The Tanks
FIXER DRAIN VALVE • REPLEN MODE key • TANK FILL key H104_0390ACB DEVELOPER DRAIN VALVE H104_0390AC Note See the OPERATOR GUIDE for the Kodak X-Omat MULTILOADER 300 PLUS for more details on draining and filling the PROCESSING TANKS. 7C8285 – 28JAN98... -
Page 8: Roller Transport
ADJUSTMENTS AND REPLACEMENTS Section 2: ROLLER TRANSPORT Adjusting the Squareness of the RACKS DEVELOPER/FIXER or CROSSOVER FIXER/WASH CROSSOVER SIDE PLATE H166_0020BCA H166_0020BA 2 SIDEPLATES [1] Place the RACK on a smooth, flat surface. [2] Check whether the SIDEPLATES of the RACK touch the flat surface evenly. -
Page 9: Adjusting The Guide Shoes On The Developer Rack
ROLLER TRANSPORT Adjusting the GUIDE SHOES on the DEVELOPER RACK Important Before doing this procedure, do the procedures listed below: • Adjusting the Squareness of the DEVELOPER RACK on Page • Adjusting the Tension on the DRIVE CHAIN on Page Warning Dangerous voltage. - Page 10 ADJUSTMENTS AND REPLACEMENTS MASTER ROLLER LOWER LOWER GUIDE SHOE: THICKNESS GUIDE 0.51 mm (0.020 in.) GAUGE SHOE MASTER ADJUSTING ROLLER SCREW LOCKING H166_0016BCA GUIDE SHOE drive side H166_0016BA [11] Loosen the LOCKING NUT on the ADJUSTING SCREW for the LOWER GUIDE SHOE on the drive end of the DEVELOPER RACK.
- Page 11 ROLLER TRANSPORT [20] Repeat Steps through for the non-drive end of the same GUIDE SHOE. Note See Figure on Page 9 when doing the following steps: Important When you install the CLUSTER ROLLERS, install the HEX HEAD SCREW on the DRIVE END of the DEVELOPER RACK.
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Page 12: Adjusting The Guide Shoe On The Dryer Rack
ADJUSTMENTS AND REPLACEMENTS Adjusting the GUIDE SHOE on the DRYER RACK [1] Remove parts as necessary from the DRYER RACK to obtain access to the bottom GUIDE SHOE ADJUSTMENT SCREWS. [2] Remove ROLLERS and AIR TUBES as gap: necessary to be able to measure the clearance 2.70 mm between the GUIDE SHOE and the “F”... -
Page 13: Adjusting The Developer Or Fixer Rack Drive Chain
ROLLER TRANSPORT Adjusting the DEVELOPER or FIXER RACK DRIVE CHAIN Note To prevent the contamination of the processing solutions, use the RACK SPLASH GUARD and DRIP TRAY when you remove the RACK from the PROCESSOR. [1] Remove the DEVELOPER or FIXER RACK. drive non- UPPER... -
Page 14: Main Drive
ADJUSTMENTS AND REPLACEMENTS Section 3: MAIN DRIVE Removing the DRIVE SHAFT, DRIVE CHAIN, DRIVE MOTOR, WORM GEARS, and DRIVE SHAFT BEARINGS DRIVE MOTOR DRIVE DRIVE DRIVE CHAIN BOLT (4) MOTOR CHAIN GEAR COVER CABLE SHIELD WASHER CONNECTOR CONNECTOR P/J 22 LOCK WASHER MOTOR... - Page 15 MAIN DRIVE [4] For access to the SPROCKET PIN, move the DRIVE SHAFT toward the RECEIVE END of the PROCESSOR. PUNCH FEED DRIVE SHAFT DRIVE SPROCKET SHAFT WASHER BEARING DRYER RETAINER E-RING 2 SCREWS 2 LOCK WASHERS 2 WASHERS 2 SCREWS BEARING 2 LOCK WASHERS MOUNT...
- Page 16 ADJUSTMENTS AND REPLACEMENTS [9] Adjust the tension on the DRIVE CHAIN. 8 WORM GEARS FEED END DRIVE SHAFT DRYER END H127_0154BCA H127_0154BA Warning You must install all SAFETY COVERS which were removed for access. [10] Install the COVERS and PANELS. See Page 28JAN98 –...
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Page 17: Adjusting The Tension On The Drive Chain
MAIN DRIVE Adjusting the Tension on the DRIVE CHAIN Warning Dangerous voltage. [1] De-energize the PROCESSOR. [2] Remove the DRIVE CHAIN COVER. [3] Loosen the 4 DRIVE MOTOR BOLTS from the MOTOR BRACKET. DRIVE CHAIN [4] Press down on the DRIVE MOTOR to tighten the ⁄... -
Page 18: Dryer
ADJUSTMENTS AND REPLACEMENTS Section 4: DRYER Removing the BLOWER B1 CONNECTOR PLENUM P/J18 BLOWER SLEEVE BLOWER with BRACKET 3 SCREWS 3 LOCK WASHERS BASE PLATE 3 WASHERS H166_0018BCA H166_0018BA Warning Dangerous voltage. [1] De-energize the PROCESSOR. [2] Remove the BLOWER with BRACKET. See the Figure. [3] Transfer the BLOWER SLEEVE from the existing BLOWER to the new BLOWER. -
Page 19: Removing The Dryer Over-Temperature Thermostat
DRYER Removing the DRYER OVER-TEMPERATURE THERMOSTAT Important The DRYER OVER-TEMPERATURE THERMOSTAT DRYER automatically resets after an over-temperature OVERTEMPERATURE condition. THERMOSTAT Warning Dangerous voltage. [1] De-energize the PROCESSOR. [2] Remove the DRYER OVER-TEMPERATURE THERMOSTAT. See the Figure. COVER 2 WIRES 2 SCREWS H166_0023CCA H166_0023CA 7C8285 –... -
Page 20: Removing The Dryer Thermistor Rt3
ADJUSTMENTS AND REPLACEMENTS Removing the DRYER THERMISTOR RT3 Warning Dangerous voltage. [1] De-energize the PROCESSOR. DRYER THERMISTOR [2] Remove the DRYER RACK. 2 SCREWS [3] Remove the DRYER THERMISTOR RT3. See the Figure. P/J28 H150_0148CCA H150_0148CA 28JAN98 – 7C8285... -
Page 21: Removing The Dryer Heater Hr3 Or Thermal Cutoff
DRYER Removing the DRYER HEATER HR3 or THERMAL CUTOFF THERMAL CUTOFF HEAT SHIELD 2 WASHERS ground wire 2 NUTS DRYER HEATER PLENUM COVER 4 SCREWS 4 LOCK WASHERS 4 WASHERS notch BLOWER SLEEVE ground wire 3 SCREWS P/J21 3 LOCK WASHERS H150_0147DCA 3 WASHERS H150_0147DA... - Page 22 ADJUSTMENTS AND REPLACEMENTS Caution THERMAL If you install a new THERMAL CUTOFF, do the CUTOFF 4 LOCATING following steps: POSTS • Check for any parts that are not operating correctly and might cause the THEMAL CUTOFF to open. • Check that you installed the THERMAL CUTOFF in the correct position: 1.
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Page 23: Plumbing
Plumbing Section 5: Plumbing General Information Important • When you disconnect plumbing connections, use CLAMP TL-2170 to stop the flow of solution in the CLAMP HOSES. If you use CLAMP TL-2170, in most TL-2170 cases, you will not need to drain the TANK. •... -
Page 24: Removing The Developer Cooling Solenoid L2
ADJUSTMENTS AND REPLACEMENTS Warning You must install all SAFETY COVERS which were removed for access. [3] Install the COVERS and PANELS. See Page 8.38 0.25 cm (3.3 0.1 in) HEATER 13.9 0.25 cm LOCATOR (5.5 0.1 in) H104_0592BCA H104_0592BA Removing the DEVELOPER COOLING SOLENOID L2 COOLING SOLENOID H104_0579BCA... -
Page 25: Removing The Water Solenoid Valve
Plumbing Warning You must install all SAFETY COVERS which were removed for access. [2] Install the COVERS and PANELS. See Page Removing the WATER SOLENOID VALVE WATER SOLENOID BACK ACCESS PANEL MULTILOADER BULKHEAD PANEL H104_0588BCA H104_0588BA [1] Remove the BACK ACCESS PANEL and the MULTILOADER BULKHEAD PANEL to gain access to the VALVE. [2] See the illustration to remove the VALVE. -
Page 26: Removing The Recirculation Pump Impeller Housing Or Impeller
ADJUSTMENTS AND REPLACEMENTS Warning You must install all SAFETY COVERS which were removed for access. [1] Install the COVERS and PANELS. See Page Removing the RECIRCULATION PUMP IMPELLER HOUSING or IMPELLER Note Use this procedure for removing the IMPELLER HOUSING from the DEVELOPER RECIRCULATION PUMP or for removing the IMPELLER HOUSING from the FIXER RECIRCULATION PUMP. - Page 27 Plumbing [1] Use the Figure to remove the HEAT EXCHANGER or the BARBED FITTINGS. • Install new O-RING SEALS. Do not use the O-RING SEALS again. • Do not overtighten the BARBED FITTINGS. • When you install a new HEAT EXCHANGER, align the ends of the HEAT EXCHANGER with the ends of the BARBED FITTINGS.
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Page 28: Electrical
ADJUSTMENTS AND REPLACEMENTS Section 6: Electrical Removing the AUTOTRANSFORMER T1 or EMI LINE FILTER [1] De-energize the PROCESSOR. [2] For easier access, remove the BACK ACCESS PANEL and the MULTILOADER BULKHEAD PANEL. [3] For more play in the HOSES, place the MULTILOADER BULKHEAD PANEL inside the MULTILOADER. -
Page 29: Removing The 500 Board, The Microprocessor
Electrical Removing the 500 BOARD, the MICROPROCESSOR Possible damage from electrostatic discharge. Warning Dangerous voltage. [1] De-energize the PROCESSOR. Keyed corner [2] Using EXTRACTION TOOL TL-4430, remove the of PROM 3 PROMS/EEPROMS U17, U19, and U20 from the 500 BOARD: (a) Move the 3 PROMS/EEPROMS U17, U19, and U20 to the new 500 BOARD. - Page 30 ADJUSTMENTS AND REPLACEMENTS +12V TP23 −12V TP32 PS_GND TP33 P502 P501 P508 P504 P507 K506 TP10 MDTDRV K505 TP16 K504 C100 BT 501 K503 TP27 XIRQ R/W− K502 TP29 500 BD AD−REF P505 K501 AD+REF MOTFB P509 AD_RUN P503 P506 TP27 XIRQ R/W−...
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Page 31: Removing A Solid State Relay
Electrical Removing a SOLID STATE RELAY SSR-U1 SSR-U2 Possible damage from electrostatic discharge. SSR-U3 Warning Dangerous voltage. [1] De-energize the PROCESSOR. [2] Record the 4 wire positions on the SOLID STATE RELAY (SSR) that you want to remove. SSR-U5 [3] Apply THERMAL GREASE TL-2324 under the new SOLID STATE RELAY. -
Page 32: Removing The Level Sensor Housing And The Level Sensor Probes
ADJUSTMENTS AND REPLACEMENTS Warning Dangerous voltage. [1] De-energize the PROCESSOR. [2] Remove: • COVER protecting the BOARDS • DRIVE CHAIN COVER • BRACKET with the 2 BOARDS [3] Remove the desired BOARD. [4] When you install the new BOARDS and the BRACKET, route the wires from CONNECTORS 7001 and 7002 through the notch in the BRACKET. -
Page 33: Adjusting The Voltage On The Quad Power Supply
Electrical Adjusting the voltage on the QUAD POWER SUPPLY Possible damage from electrostatic discharge. [1] Measure the DC voltage between TP5 (COMMON) and TP7 (+5 V DC) on the 500 BOARD. [2] If necessary, use R22 to adjust the voltage to 5.0 0.1 V DC . - Page 34 Kodak and X-Omat are trademarks. Printed in U.S.A. • ar3488_1.fm EASTMAN KODAK COMPANY HEALTH IMAGING Rochester, NY 14650...
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