X-Omat Processor, call a plumber or other contractor to correct any problem with the drain. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or associated with a Kodak X-Omat Processor. Such drains are the sole responsibility of the customer.
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General Information ..........Removing the DEVELOPER or FIXER HEATER and THERMISTOR .
CLIP remains attached to a properly grounded, unpainted, clean surface. • Repair static-sensitive components at an ESD-protected work station or use a PORTABLE GROUNDING MAT. For help in setting up an ESD-protected work station, contact your Kodak representative.
Service Overview PROCESSOR Overview Identifying and Removing the COVERS and PANELS Before you do most of the procedures in this manual, you must remove some PANELS or COVERS from the PROCESSOR. NON-DRIVE SIDE SAFETY COVER WET SECTION COVER DRIVE SIDE SAFETY COVER FEED END SAFETY COVER...
ADJUSTMENTS AND REPLACEMENTS De-energizing and Energizing the PROCESSOR Warning Dangerous Voltage. For most of the service procedures, the PROCESSOR must be de-energized. To de-energize the PROCESSOR: 1. Move CIRCUIT BREAKER CB2 on the bottom left corner on the back of the MULTILOADER PLUS to the “O”...
FIXER DRAIN VALVE • REPLEN MODE key • TANK FILL key H104_0390ACB DEVELOPER DRAIN VALVE H104_0390AC Note See the OPERATOR GUIDE for the Kodak X-Omat MULTILOADER 300 PLUS for more details on draining and filling the PROCESSING TANKS. 7C8285 – 28JAN98...
ADJUSTMENTS AND REPLACEMENTS Section 2: ROLLER TRANSPORT Adjusting the Squareness of the RACKS DEVELOPER/FIXER or CROSSOVER FIXER/WASH CROSSOVER SIDE PLATE H166_0020BCA H166_0020BA 2 SIDEPLATES [1] Place the RACK on a smooth, flat surface. [2] Check whether the SIDEPLATES of the RACK touch the flat surface evenly.
ROLLER TRANSPORT Adjusting the GUIDE SHOES on the DEVELOPER RACK Important Before doing this procedure, do the procedures listed below: • Adjusting the Squareness of the DEVELOPER RACK on Page • Adjusting the Tension on the DRIVE CHAIN on Page Warning Dangerous voltage.
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ADJUSTMENTS AND REPLACEMENTS MASTER ROLLER LOWER LOWER GUIDE SHOE: THICKNESS GUIDE 0.51 mm (0.020 in.) GAUGE SHOE MASTER ADJUSTING ROLLER SCREW LOCKING H166_0016BCA GUIDE SHOE drive side H166_0016BA [11] Loosen the LOCKING NUT on the ADJUSTING SCREW for the LOWER GUIDE SHOE on the drive end of the DEVELOPER RACK.
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ROLLER TRANSPORT [20] Repeat Steps through for the non-drive end of the same GUIDE SHOE. Note See Figure on Page 9 when doing the following steps: Important When you install the CLUSTER ROLLERS, install the HEX HEAD SCREW on the DRIVE END of the DEVELOPER RACK.
ADJUSTMENTS AND REPLACEMENTS Adjusting the GUIDE SHOE on the DRYER RACK [1] Remove parts as necessary from the DRYER RACK to obtain access to the bottom GUIDE SHOE ADJUSTMENT SCREWS. [2] Remove ROLLERS and AIR TUBES as gap: necessary to be able to measure the clearance 2.70 mm between the GUIDE SHOE and the “F”...
ROLLER TRANSPORT Adjusting the DEVELOPER or FIXER RACK DRIVE CHAIN Note To prevent the contamination of the processing solutions, use the RACK SPLASH GUARD and DRIP TRAY when you remove the RACK from the PROCESSOR. [1] Remove the DEVELOPER or FIXER RACK. drive non- UPPER...
ADJUSTMENTS AND REPLACEMENTS Section 3: MAIN DRIVE Removing the DRIVE SHAFT, DRIVE CHAIN, DRIVE MOTOR, WORM GEARS, and DRIVE SHAFT BEARINGS DRIVE MOTOR DRIVE DRIVE DRIVE CHAIN BOLT (4) MOTOR CHAIN GEAR COVER CABLE SHIELD WASHER CONNECTOR CONNECTOR P/J 22 LOCK WASHER MOTOR...
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MAIN DRIVE [4] For access to the SPROCKET PIN, move the DRIVE SHAFT toward the RECEIVE END of the PROCESSOR. PUNCH FEED DRIVE SHAFT DRIVE SPROCKET SHAFT WASHER BEARING DRYER RETAINER E-RING 2 SCREWS 2 LOCK WASHERS 2 WASHERS 2 SCREWS BEARING 2 LOCK WASHERS MOUNT...
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ADJUSTMENTS AND REPLACEMENTS [9] Adjust the tension on the DRIVE CHAIN. 8 WORM GEARS FEED END DRIVE SHAFT DRYER END H127_0154BCA H127_0154BA Warning You must install all SAFETY COVERS which were removed for access. [10] Install the COVERS and PANELS. See Page 28JAN98 –...
MAIN DRIVE Adjusting the Tension on the DRIVE CHAIN Warning Dangerous voltage. [1] De-energize the PROCESSOR. [2] Remove the DRIVE CHAIN COVER. [3] Loosen the 4 DRIVE MOTOR BOLTS from the MOTOR BRACKET. DRIVE CHAIN [4] Press down on the DRIVE MOTOR to tighten the ⁄...
ADJUSTMENTS AND REPLACEMENTS Section 4: DRYER Removing the BLOWER B1 CONNECTOR PLENUM P/J18 BLOWER SLEEVE BLOWER with BRACKET 3 SCREWS 3 LOCK WASHERS BASE PLATE 3 WASHERS H166_0018BCA H166_0018BA Warning Dangerous voltage. [1] De-energize the PROCESSOR. [2] Remove the BLOWER with BRACKET. See the Figure. [3] Transfer the BLOWER SLEEVE from the existing BLOWER to the new BLOWER.
DRYER Removing the DRYER OVER-TEMPERATURE THERMOSTAT Important The DRYER OVER-TEMPERATURE THERMOSTAT DRYER automatically resets after an over-temperature OVERTEMPERATURE condition. THERMOSTAT Warning Dangerous voltage. [1] De-energize the PROCESSOR. [2] Remove the DRYER OVER-TEMPERATURE THERMOSTAT. See the Figure. COVER 2 WIRES 2 SCREWS H166_0023CCA H166_0023CA 7C8285 –...
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ADJUSTMENTS AND REPLACEMENTS Caution THERMAL If you install a new THERMAL CUTOFF, do the CUTOFF 4 LOCATING following steps: POSTS • Check for any parts that are not operating correctly and might cause the THEMAL CUTOFF to open. • Check that you installed the THERMAL CUTOFF in the correct position: 1.
Plumbing Section 5: Plumbing General Information Important • When you disconnect plumbing connections, use CLAMP TL-2170 to stop the flow of solution in the CLAMP HOSES. If you use CLAMP TL-2170, in most TL-2170 cases, you will not need to drain the TANK. •...
ADJUSTMENTS AND REPLACEMENTS Warning You must install all SAFETY COVERS which were removed for access. [3] Install the COVERS and PANELS. See Page 8.38 0.25 cm (3.3 0.1 in) HEATER 13.9 0.25 cm LOCATOR (5.5 0.1 in) H104_0592BCA H104_0592BA Removing the DEVELOPER COOLING SOLENOID L2 COOLING SOLENOID H104_0579BCA...
Plumbing Warning You must install all SAFETY COVERS which were removed for access. [2] Install the COVERS and PANELS. See Page Removing the WATER SOLENOID VALVE WATER SOLENOID BACK ACCESS PANEL MULTILOADER BULKHEAD PANEL H104_0588BCA H104_0588BA [1] Remove the BACK ACCESS PANEL and the MULTILOADER BULKHEAD PANEL to gain access to the VALVE. [2] See the illustration to remove the VALVE.
ADJUSTMENTS AND REPLACEMENTS Warning You must install all SAFETY COVERS which were removed for access. [1] Install the COVERS and PANELS. See Page Removing the RECIRCULATION PUMP IMPELLER HOUSING or IMPELLER Note Use this procedure for removing the IMPELLER HOUSING from the DEVELOPER RECIRCULATION PUMP or for removing the IMPELLER HOUSING from the FIXER RECIRCULATION PUMP.
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Plumbing [1] Use the Figure to remove the HEAT EXCHANGER or the BARBED FITTINGS. • Install new O-RING SEALS. Do not use the O-RING SEALS again. • Do not overtighten the BARBED FITTINGS. • When you install a new HEAT EXCHANGER, align the ends of the HEAT EXCHANGER with the ends of the BARBED FITTINGS.
ADJUSTMENTS AND REPLACEMENTS Section 6: Electrical Removing the AUTOTRANSFORMER T1 or EMI LINE FILTER [1] De-energize the PROCESSOR. [2] For easier access, remove the BACK ACCESS PANEL and the MULTILOADER BULKHEAD PANEL. [3] For more play in the HOSES, place the MULTILOADER BULKHEAD PANEL inside the MULTILOADER.
Electrical Removing the 500 BOARD, the MICROPROCESSOR Possible damage from electrostatic discharge. Warning Dangerous voltage. [1] De-energize the PROCESSOR. Keyed corner [2] Using EXTRACTION TOOL TL-4430, remove the of PROM 3 PROMS/EEPROMS U17, U19, and U20 from the 500 BOARD: (a) Move the 3 PROMS/EEPROMS U17, U19, and U20 to the new 500 BOARD.
Electrical Removing a SOLID STATE RELAY SSR-U1 SSR-U2 Possible damage from electrostatic discharge. SSR-U3 Warning Dangerous voltage. [1] De-energize the PROCESSOR. [2] Record the 4 wire positions on the SOLID STATE RELAY (SSR) that you want to remove. SSR-U5 [3] Apply THERMAL GREASE TL-2324 under the new SOLID STATE RELAY.
ADJUSTMENTS AND REPLACEMENTS Warning Dangerous voltage. [1] De-energize the PROCESSOR. [2] Remove: • COVER protecting the BOARDS • DRIVE CHAIN COVER • BRACKET with the 2 BOARDS [3] Remove the desired BOARD. [4] When you install the new BOARDS and the BRACKET, route the wires from CONNECTORS 7001 and 7002 through the notch in the BRACKET.
Electrical Adjusting the voltage on the QUAD POWER SUPPLY Possible damage from electrostatic discharge. [1] Measure the DC voltage between TP5 (COMMON) and TP7 (+5 V DC) on the 500 BOARD. [2] If necessary, use R22 to adjust the voltage to 5.0 0.1 V DC .
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Kodak and X-Omat are trademarks. Printed in U.S.A. • ar3488_1.fm EASTMAN KODAK COMPANY HEALTH IMAGING Rochester, NY 14650...
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