Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd assumes no responsibility for its use, nor for any infringements upon the rights of third parties which may result from its use.
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FCC Class A notes This equipment has been tested with a class A computing device and has been found to comply with part 15 of FCC Rules. Operation in a residential area may cause unacceptable interference to radio and TV receptions requiring the operator to take whatever steps are necessary to correct the interference.
The sound pressure level at the operator's position according to IEC 704-1:1982 is equal to or less than 70 dB(A). DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech disclaims all responsibility for the accuracy of any statements contained herein.
60° C (140° F), weil diesen Temperaturen das Gerät zerstören könten. Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000 beträgt 70dB(A) oder weiger. DISCLAIMER: This set of instructions is provided according to IEC704-1. Advantech disclaims all responsibility for the accuracy of any statements contained therein.
Installing a CompactFlash Memory Card ... 14 Installing a CompactFlash adapter ... 14 Installing a 2.5" HDD ... 15 HMI-640S is designed as a HDD-less platform of a high reliability. However, if a HDD should be used, its installation procedure is described as follows: ... 15 Connecting the Power Adapter ...
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Removing the Front/Rear Panel ... 22 LCD Display ... 24 LCD Backlight ... 25 Power Supply ... 26 I/O Adapter (CPC-2900) ... 27 Core of HMI-640S (CPC-2520/CPC-2245N/CPC-2430) ... 28 Chapter 4 CPC-2245N Main Board ... 29 Introduction ... 30 Specifications ... 31 ISA/IDE/FDD/parallel port (144-pin SODIMM socket) ...
General Information This chapter gives background information on the HMI-640S. Sections include: • Introduction • Specifications • LCD Specifications • I/O Arrangement • Total Solution • Dimensions • Mounting...
1.1 Introduction The HMI-640S meets all of the requirements necessary to serve as an industrial operator interface. This panel PC provides an all-in-one 486 PC platform with 6.0" STN color LCD display, on-board VGA, two COM ports (one RS-232, one RS-232/422/485), one removable CompactFlash adapter, an external 16-bit PC/104 expansion slot and a touchscreen.
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• RAM: 16MB EDO RAM on board • IDE hard disk drive interface: Supports up to two Enhanced IDE devices, auto-detect BIOS • Multi-mode parallel port: Configured to LPT1, LPT2, LPT3 or disabled. Supports SPP/EPP/ECP; D-SUB 25-pin connector (on I/O module) •...
Touchscreen • Type: Resistive • Resolution: 1024 x 1024 • Light transmission: 75% • Software driver:HMI-640S supports both DOS and Windows CE • Lifetime: More than 3 million touches 1.3 LCD Specifications M o d e l D i s p l a y t y p e M a x .
1.4 I/O Arrangement The I/O arrangement of the HMI-640S is shown below: a. IDE connector b. PC/104 slot c. PS/2 keyboard and mouse connector d. Serial COM2 port e. Serial COM1 port Note: Serial port COM2 can be configured to operate in RS-232, RS-422 or RS-485 mode.
1.6 Dimensions The HMI-640S can be placed on a shelf or a table, or mounted onto a panel. Cutout panel dimensions are as follows: HMI-640S User's Manual...
1.7 Mounting If you want to panel mount your HMI-640S, use the four brackets that are included within your package. First, fit the HMI-640S body onto the cutout panel and hold it temporarily in place with your hands. Then, insert each bracket into the four keyholes on both sides of the HMI-640S rear case, and use appropriate screws to fix the HMI-640S body on the cutout panel.
System Setup This chapter explains how to set up the HMI- 640S hardware. Sections include: • General • Packing List • Initial Setup • Installing a CompactFlash memory card • Connecting the Power Adapter • Installing a PC/104 Module • First System Boot •...
The HMI-640S is easily customizable to fulfill your needs. The power supply and I/O adapter are all readily accessible by removing the front or rear panel.
2.3 Initial Setup The HMI-640S offers an easy setup feature: It takes merely 3 easy steps for your initial setup before use. Simply take out the HMI-640S from it's package and follow the steps below for a quick initial setup:...
2.3 Installing a CompactFlash Memory Card Installing a CompactFlash adapter 1. Verify that the power source to the HMI-640S has been properly disconnected. 2. Insert the CompactFlash adapter frimly but gently into the IDE- compatible slot as shown in the picture below.
However, if a HDD should be used, its installation procedure is described as follows: 1. Verify that the power source to the HMI-640S has been properly disconnected. 2. Connect the HDD via a cable to the IDE-compatible slot on the HMI-640S.
2.4 Connecting the Power Adapter Before connecting the power adapter to your HMI-640S, you must first attach the Power Terminal Block onto the 24 V located beneath the HMI-640S. After the Power Terminal Block has been attached, you can then connect the power adapter to the Power Terminal Block to provide power supplies to your HMI-640S.
Using these modules might save you space and valuable slots. To install a PC/104 module: 1. Verify that the power source to the HMI-640S has been properly disconnected. 2. Detach the metal cover on the rear panel.
Communication Properties page. 2. Select the Device Name tab on the properties page, and assign a Device Name to your HMI-640S. The Device Name is what comes to distinguishe your HMI-640S within the network environment. 3. Click Ok to accept the Device Name setting.
Maintenance The HMI-640S is of a modular design so that it is convenient for users to maintain or service its internal components. This chapter will describe the disassembling process for the machine. Sections include: • Removing the Front/Rear Panel • LCD Display •...
The HMI-640S is of a modular design so that it is convenient for users to maintain or service its internal components. This chapter will describe the disassembling process for the machine. The Service CD bundled in the HMI-640S package provides even more details for your reference.
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You need only to remove the rear panel to replace the DRAM, power supply, I/O adapter, and certain components. To remove the rear panel, first verify that the power source to the HMI-640S has been discon- nected. Then remove the six screws on the rear panel and pull it away from the HMI-640S main body.
Howerver, if you should need to replace the LCD display, please follow the procedure below: 1. Verify that the power source to the HMI-640S has been disconnect- 2. Open the front panel. (See Section 3.1.) 3. Remove the LCD from the steel chassis by first removing the four screws.
3.3 LCD Backlight To replace the backlight: 1. Verify that the power source to the HMI-640S has been disconnect- 2. Open the front panel. (See Section 3.1.) 3. Remove the LCD from the steel chassis. 4. Disconnect the cables from the LCD and the LCD inverter.
3.4 Power Supply To repair or replace the power supply: 1. Verify that the power source to the HMI-640S has been disconnect- 2. Open the rear cover. (See Section 3.1) 3. Remove the four screws attaching the power supply to the CPU board.
3.5 I/O Adapter (CPC-2900) To replace or service the I/O adapter, follow these steps: 1. Verify that the power source to the HMI-640S has been disconnect- 2. Remove the rear cover. (See Section 3.1.) 3. Remove the screw which attaches the I/O adapter to the Carrier Board.
3.6 Core of HMI-640S (CPC-2520/CPC-2245N/ CPC-2430) The core of HMI-640S consists of CPC-2520 VGA/LCD control board, CPC-2245N main board and CPC-2430 carrier board. After removing power supply and I/O board as mentioned in previous sections, you can disassemble the other boards by the following steps: 1.
CPC-2245N Main Board This chapter provides: • Background information such as card specification and board layout of CPC- 2245N. • The installation procedures for CPC- 2245N hardware, including instructions on setting jumpers and connecting peripher- als, switches and indicators. Be sure to read all safety precautions before you begin the installation procedure.
Introduction Advantech’s new mini biscuit PC, the CPC-2245N, is truly an all-in one 486 processor-based single board computer. It comes equipped with 16 MB DRAM on board, an SVGA interface which supports CRT monitors with up to 4 MB display memory, a 10/100Base-T Ethernet interface, and a CompactFlash solid state-disk socket.
Use a grounding wrist strap at all times. Place all electronic components on a static-dissipative surface or in a static-shielded bag when they are not in the chassis. HMI-640S User's Manual...
Setting jumpers You may configure your card to match the needs of your applica- tion by setting jumpers. A jumper is the simplest kind of electrical switch. It consists of two metal pins and a small metal clip (often protected by a plastic cover) that slides over the pins to connect them.
Protect* Clear CMOS * default setting CompactFlash interface (CN2) This socket accepts an IDE-compatible CompactFlash memory card. The CompactFlash interface uses a primary IDE channel, which should be set as the master channel. HMI-640S User's Manual Closed Open Open Closed...
ISA/IDE/floppy drive/parallel port (CN3) The CPC-2245N provides a +5 V 16-bit ISA bus, one IDE channel (support two IDE devices), one parallel interface and one floppy interface (support two floppy drives). All these are provided via a 144-pin SODIMM gold finger (CN3), which can be plugged into a DODIMM socket on the user's system board.
IRQ5 IRQ4 SA10 SA14 SA17 SA12 IRQ12 SYSCLK DRQ3 OSC (14 MHz) ISA DRQ1 DRQ0 HDACK HDIOW LA17 LA19 LA22 HMI-640S User's Manual Signal POWER +5 V RESET RSTDRV IRQ3 POWER POWER DACK7 POWER DACK6 DACK5 POWER DACK3 POWER DACK2...
Table 4-5: ISA bus - CN3 cross reference table (ISA bus pin B) ISA bus Signal RSTDRV +5 V IRQ9 -5 V DRQ2 -12 V 0 WS +12 V SMEMW SMEMR DACK3 DRQ3 DACK1 DRQ1 REFRESH IRQ7 IRQ6 IRQ5 IRQ4 IRQ3 DACK2 BALE...
IO WRITE (*2) IO READ (*2) IO CHANNEL READY HDACK ADDR 1 ADDR 0 HARD DISK SELECT 0 (*2) IDE ACTIVE HMI-640S User's Manual IDE connector Signal Pin Signal RESET HDD7 DATA 8 (*2) HDD6 DATA 9 (*2) HDD5 DATA 10 (*2)
Note : IDE pin 28 must pull 470 ohms resistor to GND. Note : 33 ohms damping resistors is recommended to connect near IDE connector. Please refer to Fig. 2-2 below. Note : We do not recommend connection to the following IDE HDD models of Seagate: ST 31276A, ST 31720A, ST 32531A, ST 33240A or ST 34340A Figure 4-2: Damping resistor...
27 GND 15 GND 29 GND 16 GND 31 GND 16 GND 33 GND HMI-640S User's Manual FDD connector High density Index Motor enable A 66 Driver select B 64 Driver select A 143 PD7 Motor enable B 137 BUSY...
4.9.4 Parallel port The parallel port is normally used to connect the CPU card to a printer through a DB25 connector. The CPC-2245N includes an on- board parallel port, accessed through a SO. DIMM golden finger. The parallel port is designated as LPT1 and can be disabled or changed to LPT2 or LPT3 in the BIOS setup manual.
4.10.1 VGA interface The VGA connector is a 15-pin D-SUB connector. Users can follow a transfer table to layout these VGA signals to a standard 15-pin D-SUB connector. Table 4-12: VGA interface Pin Signal Pin Signal GREEN 9 GREEN BLUE BLUE Chapter 4 CPC-2245N Main Borad Pin Signal...
"Halt on" under the "All, but keyboard" or "All, but disk/key" selection. This allows no-keyboard operation in embed- ded system applications without the system halting under POST (power on self test). HMI-640S User's Manual RJ-45 TPT+ TPR+...
Table 4-14: PS/2 keyboard connector PS/2 Keyboard CN4 Pin Signal Pin Signal KB_Data 31 KBDT 34 GND Table 4-15: PS/2 mouse connector PS/2 Mouse Pin Signal Pin Signal MDATA 30 MSDT 34 GND 4.10.4 Serial ports The CPC-2245N offers two serial ports: COM1 and COM2, both in RS- 232.
RS-232 port: Table 4-17: COM1 RS-232 serial port connector RS-232 Pin Signal Pin Signal Table 4-18: COM2 RS-232 serial port connector RS-232 Pin Signal Pin Signal HMI-640S User's Manual Default 3F8/IRQ4 2F8/IRQ3 RS-232 Pin Signal DTR1 RS-232 Pin Signal DTR2...
4.11 Power supply connector (CN5) In single board computer without carrier applications, user may connect a power directly to the CPC-2245N board through CN5. See the following table for its pin assignments: Table 4-19: Power supply connector (CN5) Function +5 V Chapter 4 CPC-2245N Main Borad...
CPC-2520 VGA/LCD Control Board This chapter provides: • Background information such as card specification and board layout of CPC- 2520. • The installation procedures for CPC- 2520 hardware, including instructions on setting jumpers and connecting peripher- als, switches and indicators. Be sure to read all safety precautions before you begin the installation procedure.
CRT and panel displays can be used simultaneously. The CPC-2520 can be set in one of three configurations: on a CRT, on a flat panel display, or on both simultaneously. The system is initially set to simultaneous display mode. HMI-640S User's Manual...
Jumpers and connectors On-board connectors link to external devices such as hard disk drives, keyboards, or floppy drives, etc. In addition, the board has jumpers for configuring your board for specific applications. The table below lists the function of each of the board's jumpers and connectors.
Safety precautions Warning! Always completely disconnect the power cord from your chassis whenever you are working on it. Do not make connections while the power is on because sensitive electronic components can be damaged by the sudden rush of power. Only experienced electronics personnel should open the PC chassis.
A pair of needle-nose pliers may be helpful when working with jumpers. If you have any doubts about the best hardware configu- ration for your application, contact your local distributor or sales representatives before you make any changes. HMI-640S User's Manual Closed Closed 2-3...
LCD panel select (SW1) Panel # Display connectors (CN2, CN3) The CPC-2520 PCI SVGA interface can drive conventional CRT display and is capable of driving a wide range of flat display, including electroluminescent (EL), gas plasma, passive LCD, and active LCD displays. The card has two connectors to support these display, one for CRT VGA monitor and one for flat panel displays.
The CPC-2520 supports up to 36 bits LCD panel. Table 5-2: LCD display connector (CN2) Signal ENAVEE ENAVDD SHIFT CLK SHIFT CLK- ENABKL Note: The model number of the CN2 socket is IL-FPR-50S-HF (JAE Co., Ltd.) HMI-640S User's Manual Signal...
5.11 VGA display connector (CN3) VGA display connector on CPC-2520 is a 12-pin FPC connector, these VGA signals can be connected to client's system board through a FPC cable. Client can design this cable by referring to Cable layout diagram in chapter of design guide. Table 5-3: VGA display connector (CN3) Signal H SYNC...
VGA signals to a standard 15-pin D-SUB connector. Table 5-4: VGA display connector (CN3) Pin Signal Pin Signal GREEN 11 BLUE HMI-640S User's Manual Signal GREEN BLUE H-SYNC 5 V-SYNC 7 Pin Signal...
Networking Communica- tion This chapter describes the ways to get your HMI-640S connected to the host PC. Sections include: • Introduction • Networking via LAN • Networking via RS-232 • Simple Networking via a Hub...
If you have not installed the TCP/IP network protocol on your host PC, you must install it first before joining the host PC to Ethernet LAN. 2. Make sure your HMI-640S is running an OS that has its TCP/IP network protocol enabled. Note:...
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4. Use a twisted-pair UTP or STP cable (category 3, 4, 5) to connect the HMI-640S through its RJ-45 port to a hub (or a switch) within the Ethernet LAN, to which your host PC is also connected to. 5. Assign valid IP addresses for your HMI-640S and host PC. If you are joining an existing Intranet, ask your network administrator for valid IP addresses.
RAS service, you must install it on your system. 2. Use the DB-9 NULL modem cable (that accompanies your HMI- 640S) to connect the HMI-640S through its RS-232 port to the COM port of your host PC. HMI-640S User's Manual...
PC. 6.3 Simple Networking via a Hub If you want only to connect your HMI-640S and the host PC through RJ-45 ports, it is required that you use twisted-pair cables to connect both to a central hub.
Cabling for RS-232 Port The HMI-640S is equipped with a watchdog timer that resets the CPU if processing comes to a standstill for any reason. This feature ensures system reliability in industri- al stand-alone or unmanned environments.
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HMI-640S is shipped together with a serial cable (NULL modem cable) for customers to make a direct connection between it and the host PC. Note that off-the-shelf NULL modem cables may not be wired correct- ly. The following list is the wiring table for this cable:...
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25-pin NULL Modem Cable: Remoet host Calling system serial port connector 6, 8 serial port connector Transmit Data Receive Data Request to Send Clear to Send Data Set Ready and Carrier Detec Signal Ground Data Terminal 6, 8 Appendix A Cabling for RS-232 Port 81 Signal Ready...
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