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OPERATOR'S MANUAL
TUBE AND PIPE NOTCHER
MODEL: TN-300
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 04/2015
© 2015 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh Industrial TN-300
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 Cleaning ........................9 TRANSPORTING AND LIFTING .................. -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 8: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 9 11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine. 12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired. 13.
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Page 10: Technical Specifications
TECHNICAL SPECIFICATIONS Notching Capacity (OD) 5/8" - 3" (15.8 – 76.2mm) Angle Adjustment 0 – 90° Spindle Speed 233rpm Power 110V / 60hz Motor 1/2HP (.4kw) / 9A Shipping Weight 265 lbs. (120kg) Shipping Dimensions 48" x 31" x 31" (1220 x 788 x 788mm) TECHNICAL SUPPORT Our technical support department can be reached at 920.684.4990, and asking for the support desk for purchased machines. -
Page 11: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 12: Transporting And Lifting
TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 13: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •... -
Page 14: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 15 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 16: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported. This notcher uses replaceable hole-saws to produce quality notches in various materials at almost unlimited angles. -
Page 17: Arbor Adapters
Arbor Adapters When setting up the notcher, use the correct arbor to saw adapter to fit the size and manufacturer of the hole saw being used. Contact the Baileigh Industrial to order optional or replacement adapters. Hole Saw End Arbor End Optional Adapter. -
Page 18: Machine Adjustments
MACHINE ADJUSTMENTS Two of the rollers have an eccentric tension adjuster, they are the ones that have a hexed shaped portion beneath the “V” roller. 1. To adjust, loosen the center bolt using a 1/2" wrench, and then with another wrench to hold the hex, rotate the hex slightly and the roller will either tighten or loosen as the hex eccentric is turned. -
Page 19: Parts Diagram
PARTS DIAGRAM Handwheel Assembly Parts Diagram... -
Page 20: Main Tube Assembly Parts Diagram
Main Tube Assembly Parts Diagram... -
Page 21: Roller Base Assembly Parts Diagram
Roller Base Assembly Parts Diagram... -
Page 22: Lock Nut Assembly Parts Diagram
Lock Nut Assembly Parts Diagram... -
Page 23: Vise Assembly Parts Diagram
Vise Assembly Parts Diagram... -
Page 24: Parts List
Parts List Item Part Number Description Qty. ME-M600-6A007 Machine Stand ME-M600-6A001 Main Tube ME-M600-6A003 Track Mount ME-M600-6A005 Slide Plate ME-M600-6A009 Gear Rack M600-6A026 Vee Track 19" ME-M600-6A017 Stop Block ME-M600-6A004 Slide Plate PP-0202-ME Adjusting Bushing WX3 PP-0203-ME Non Adjusting Bushing W3 PP-0201 V-Roller PP-0962... - Page 25 Item Part Number Description Qty. ME-M900-6A041 Lock Cap M600-6A008 Lexan Guard PP-0997 3/4OD X 5/8ID X 5/8 LG Bush Imperial Flanged Sleeve Bushing PP-0090 3/4" Split Collar M600-5A002 Degree Dial M6 X 1.0 X 12 Button Head M8 X 1.25 X 25 Hex Flange Imperial M10 X 1.5 X 30 SHCS...
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Page 26: Electrical Schematic
ELECTRICAL SCHEMATIC... - Page 27 NOTES...
- Page 28 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...