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MAINTENANCE AND PARTS
MANUAL
MANDREL DRAW BENDER
MODEL: MB-350
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 07/2015
© 2015 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh Industrial MB-350
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents SAFETY PRECAUTIONS ....................3 LUBRICATION AND MAINTENANCE ................5 Gear Box Oil ........................ 5 Hydraulic System Maintenance ................... 6 HYDRAULIC SCHEMATIC ..................... 7 Hydraulic Components ....................8 ELECTRICAL SCHEMATIC .................... 9 Trouble Shooting ......................12 CART ASSEMBLY PARTS DIAGRAM ................. 13 STANDARD POWER UNIT ASSEMBLY PARTS DIAGRAM ........ - Page 3 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
- Page 4 KEEP CLEAR OF MOVING OBJECTS Always be aware of the position of the material and the swing area in which the material will travel. The material will swing with significant force. This swing area will create pinch points and the force of the material movement may cause serious bodily injuries.
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Page 5: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 6 11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine. 12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired. 13.
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Page 7: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Daily ... -
Page 8: Hydraulic System Maintenance
Hydraulic System Maintenance This machine utilizes a self-contained hydraulic power unit; it is used to supply hydraulic pressure to 3 individual hydraulic circuits, the clamp die, mandrel extraction shaft and the pressure die. They system pressure is set to 2800 psi. 3000 psi is the maximum output of this unit and is not recommended as the operating pressure. -
Page 9: Hydraulic Schematic
HYDRAULIC SCHEMATIC... -
Page 10: Hydraulic Components
Hydraulic Components Item Part Number Description Qty. R978812487 Reservoir 5PUA40-15 STD. R978813462 Reservoir Cover 5 Gal Opt 2 3+5hp Rev1 R978805330 Motor B5H1800R184TCNFT230/460/3/60 TEFC R978802995 Coupler HUB L095 Bored 1-1/8x1/4 key 33-20 R978807566 Coupler HUB L095 SPL SAE A 33-20 R978889101 Coupler Insert L090/095 Hytrel 9510290015... -
Page 11: Electrical Schematic
ELECTRICAL SCHEMATIC... -
Page 14: Trouble Shooting
Trouble Shooting Problem Causes Wrinkles on the inside of the bend Wiper die has too much Rake Wiper die is not close enough to tangent Not enough pressure on pressure die Wrong size mandrel Clamp die slipping Too much wiper die lube Wall thickness of tubing doesn't match mandrel size Clamp Die Slipping Not enough pressure... -
Page 15: Cart Assembly Parts Diagram
CART ASSEMBLY PARTS DIAGRAM... -
Page 16: Standard Power Unit Assembly Parts Diagram
STANDARD POWER UNIT ASSEMBLY PARTS DIAGRAM... -
Page 17: Pressure Die Assist Power Unit Assembly Parts Diagram
PRESSURE DIE ASSIST POWER UNIT ASSEMBLY PARTS DIAGRAM (OPTIONAL) -
Page 18: Control Box Assembly Parts Diagram
CONTROL BOX ASSEMBLY PARTS DIAGRAM... -
Page 19: Gear Box Assembly Parts Diagram
GEAR BOX ASSEMBLY PARTS DIAGRAM... -
Page 20: Base Plate Assembly Parts Diagram
BASE PLATE ASSEMBLY PARTS DIAGRAM... -
Page 21: Lead Screw Assembly Parts Diagram
LEAD SCREW ASSEMBLY PARTS DIAGRAM... -
Page 22: Drag Link Brace Assembly Parts Diagram
DRAG LINK BRACE ASSEMBLY PARTS DIAGRAM... -
Page 23: Pressure Die Extend Cylinder Assembly Parts Diagram
PRESSURE DIE EXTEND CYLINDER ASSEMBLY PARTS DIAGRAM (OPTIONAL) -
Page 24: Spindle Assembly Parts Diagram
SPINDLE ASSEMBLY PARTS DIAGRAM... -
Page 25: Swing Arm Assembly Parts Diagram
SWING ARM ASSEMBLY PARTS DIAGRAM... -
Page 26: Stand Pressure Die Assembly Parts Diagram
STAND PRESSURE DIE ASSEMBLY PARTS DIAGRAM... -
Page 27: Pressure Die Assist Assembly Parts Diagram
PRESSURE DIE ASSIST ASSEMBLY PARTS DIAGRAM (OPTIONAL) -
Page 28: Drag Link Assembly Parts Diagram
DRAG LINK ASSEMBLY PARTS DIAGRAM... -
Page 29: Index Table Assembly Parts Diagram
INDEX TABLE ASSEMBLY PARTS DIAGRAM... -
Page 30: Mandrel Extract Assembly Parts Diagram
MANDREL EXTRACT ASSEMBLY PARTS DIAGRAM... -
Page 31: Index Carriage Assembly Parts Diagram
INDEX CARRIAGE ASSEMBLY PARTS DIAGRAM... -
Page 32: Parts List
Parts List Item Part Number Description Qty. M350-5A004 Mandrel Cabinet M350-5D021 Mandrel Extract Table M400-6A001 Base Plate M350-6A105 Track Mounting Plate PP-1418 Mandrel Gearbox M350-5A016 Mandrel Support Base M350-6A097 Drag Link Brace M350-6A073 Mandrel Support Bar M350-7A015 Mandrel Support Shaft M350-7A030 Mandrel Support Roller PP-0036... - Page 33 Item Part Number Description Qty. BS-0323 Foot Pad Shaft M350-7A071 Leveling Foot 5/8-11 Hex Nut PP-0586 3/8" To 1/4" Reducer PP-0587 1/4" X 2" Pipe PP-0589 1/4" Elbow PP-0588 1/4" X 4 1/2" Pipe PP-0454-D Breather Plug PP-0300 Metal Channel 1/4-20 X .50 BHCS M350-7A009...
- Page 34 Item Part Number Description Qty. PP-0403-J PP-0403-K Hairclip M10 X 1.5 X 35 SHCS M350-5A033 Hydraulic Pump Bracket RH M350-5A034 Hydraulic Pump Bracket LH PP-0778 Clevis End (L.H.) PP-1375 Power Unit (Non Pressure Die) STD. 5/16" Flat Washer 5/16 LOCK WASHER Std.
- Page 35 Item Part Number Description Qty. IDX-6A016 Pointer Mount M10 X 1.5 X 25 SHCS 1/2-13 X 1.75 SHCS 5/16-18 X .375 Set Screw 10-24 X .25 Set Screw M350-5A036 Stop Pin Latch PP-0055 0.5 Id X 1.0 Od X .0625 THK PP-0037 1/2"...
- Page 36 Item Part Number Description Qty. M350-7A046 Lead Screw Nut 10-24 X .75 SHCS M350-5A023 Slide Block PP-0210 Thrust Ball Bearing PP-0056 1.0 Id X 1.5 Od X .125 THK PP-0142 1.25 O.D. X 1.00 I.D. X 2.00 LNG PP-0209 Thrust Ball Bearing M350-7A077 Lead Screw Stop Nut PP-0137-V2...
- Page 37 Item Part Number Description Qty. M350-6A017 Roller Mtg. Block M350-6A040 Clamp Die Cylinder Mount M350-6A058 28" Pressure Die Slide Block 5/8-11 X 1.50 SHCS 5/8-11 X 4.75 SHCS M350-6A059 Roller Block Top Cap PP-0663 Hardened Thrust Washer PP-0664 Thrust Roller PP-0619 Hardened Thrust Washer PP-0618...
- Page 38 Item Part Number Description Qty. PP-0837 1.25 I.D. X 1.50 O.D. X 1.50 Long M350-7A081 Hook Arm Pin 3/8-16 X 0.5 Set Screw M350-6A074 Guide Bar M350-6A079 Clamp Die Master Mount M350-7A016 Center Pin BS-0207 (MODIFIED) 7/8-9 X 10 SHCS M350-6A045 Drag Link Yoke PP-0842...
- Page 39 Item Part Number Description Qty. PP-0707 1.375" Cord Grip PP-1514 Servo Motor CALL Pressure Die Assist Power Unit CALL Pressure Die Cylinder Assist Assembly M350-6A164 Pressure Die Key 5/16-18 X 1.0 FHCS M350-6A083 Shock Mount 5/16-18 X 1.0 SHCS PP-0700 Shock Absorber 9/16-18 HEX NUT Std.
- Page 40 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...
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