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4
Ultra1500 Digital Drives Quick Start
Figure 4
Dimensional Outline Drawing for 2092-DA4 and 2092-DA5
(0.20)
27.0
63.0
(1.06)
(2.48)
Dimensions are in millimeters (inches). Drives are designed to metric dimensions; inches are a mathematical conversion.
Power Wiring Diagram
MOTOR POWER WIRES U, V, W, AND GND
MOTOR
MOTOR POWER
MINIMUM
MATING CONNECTOR
RECOMMENDED
CONTACT SIZE
POWER WIRE SIZE
(75 C COPPER)
O
2
TL-SERIES 2.5 mm (14 AWG)
2.5 mm (14 AWG)
TERMINAL STRIP ACCEPTABLE WIRE RANGES
2
0.8 - 2.5 mm (28 - 12 AWG)
FUSED
DISCONNECT
OR CIRCUIT
BREAKER
230V
3-PHASE
AC LINE
50/60 HZ
1
Notes:
1. A supply disconnecting device is required for maintenance and safety. Local regulations should be observed.
2. If using an isolation transformer, ensure the phase to neutral/ground voltage does not exceed the input ratings of the drive.
3. Isolation transformer is optional. If used, the secondary of the transformer must be grounded.
4. AC line filter and shielded motor cable are to be used for improving the drive module's electromagnetic compatiblity (EMC), and are required to meet European EMC directive.
CAUTION: AC line filters have large leakage currents and require discharge time upon power removal.
Wiring between the drive module and filter should be kept as short as possible. The common ground bus bar should be as close to the drive as possible.
5. Internal shunt resistor is present only on 2092-DA3, 2092-DA4, and 2092-DA5 drives. B1 and B2 should be left disconnected on 2092-DA1 and 2092-DA2 drives.
6. High-frequency grounding, using heavy braided wires, should connect together the electronic equipment, electrical enclosure, machine frame, and motor housing.
7. If the power factor or harmonic distortion needs improvement, the jumper from P1 to P2 can be replaced with an inductor.
8. 2092-DA1, 2092-DA2, and 2092-DA3 drives are single-phase AC input drives; input power is not connected to L3 on these drives. .
9. DC Bus Voltage connection - not an AC power input.
10. 2092-DA1 and 2092-DA2 drives have one grounding screw on the heatsink. 2092-DA3, 2092-DA4, and 2092-DA5 drives have two grounding screws on the heatsink.
Tighten the ground terminal screw(s) to 1.25 Nm (11 lbs-in.)
11. Refer to manual included with motor for power, feedback, and brake interconnect information (pinouts and/or wire colors).
12. Wire sizes are minimum recommended values. Local regulations should be observed.
Publication 2092-QS001D-EN-P — July 2005
5.0
145.0
(5.70)
Mounting hole (top) and slot
5.0
(0.20)
(bottom) require M5 x 10 bolts
MOTOR POWER
CONNECTOR
DRIVE
PIN
SIGNAL
A
U
B
V
2
2092-DA1 L1, L2, L1C, L2C, GND
C
W
2092-DA2
D
MOTOR CASE
(GROUND)
2092-DA3
2092-DA4
2092-DA5
DRIVES
2
1: 1 ISOLATION
4
TRANSFORMER
AC
LINE
FILTER
3
GROUND BAR
198.0
(7.80)
185.0
(7.28)
INPUT POWER WIRES
TERMINALS
MINIMUM
RECOMMENDED
POWER WIRE SIZE
(75 C COPPER)
O
2
2.5 mm (14 AWG)
2
2.5 mm (14 AWG)
L1, L2, L1C, L2C, GND
2
2.5 mm (14 AWG)
L1, L2, L1C, L2C, GND
2
2.5 mm (14 AWG)
L1, L2, L3, L1C, L2C, GND
2
2.5 mm (14 AWG)
L1, L2, L3, L1C, L2C, GND
FUSE
BLOCK
M1
7
SHUNT
5
RESISTOR
6
90.0
12.0
(3.54)
(0.47)
DIGITAL DRIVE MODULE INPUT CURRENT REQUIREMENTS
DRIVES
TERMINALS
2092-DA1
L1, L2, GROUND
3.3 AMPS AC at 200-240 VOLTS AC
L1, L2, GROUND
2092-DA2
5.5 AMPS AC at 200-240 VOLTS AC
L1, L2, GROUND
2092-DA3
8.0 AMPS AC at 200-240 VOLTS AC
L1, L2, L3, GROUND
2092-DA4
11.0 AMPS AC at 200-240 VOLTS AC
2092-DA5 L1, L2, L3, GROUND 15.0 AMPS AC at 200-240 VOLTS AC
L1C, L2C
2.0 AMPS AC at 200-240 VOLTS AC
ALL
ULTRA1500
2092-DA1
2092-DA2
2092-DA3
L1
2092-DA4
L2
2092-DA5
L3
8
L1C
L2C
U
N
9
P1
V
P2
W
B1
B2
10
55.0
(2.17)
155.0
(6.10)
Chassis ground
terminals (2)
MAXIMUM
CURRENT REQUIREMENT,
(AMPS, AC RMS)
11
MOTOR
6
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