Allen-Bradley Ultra1500 Quick Start Manual

Allen-Bradley Ultra1500 Quick Start Manual

Digital drives
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Ultra1500 Digital Drives
(Catalog Numbers 2092-DA1, 2092-DA2, 2092-DA3, 2092-DA4, and 2092-DA5)
This Quick Start guide provides the basic information for installing and verifying the
operational status of an Ultra1500™ with a compatible motor. This Quick Start is intended
for qualified drive service personnel only.
For detailed and application related information about Ultra1500 drives, refer to the on-line
help provided with v1.60 or higher of Ultraware™ software (catalog number 2098-UWCPG)
and the Ultra1500 Digital Drive User Manual (publication 2092-UM001x-EN-E).
Set up your drive as easy as:
Wire the drive.
Configure using the Setup Wizard in Ultraware.
Spin the motor.
Important User Information
Because of the variety of uses for the products described in this publication, those responsible
for the application and use of this control equipment must satisfy themselves that all
necessary steps have been taken to assure that each application and use meets all performance
and safety requirements, including any applicable laws, regulations, codes and standards.
The illustrations, charts, sample programs and layout examples shown in this guide are
intended solely for purposes of example. Since there are many variables and requirements
associated with any particular installation, Allen-Bradley
liability (to include intellectual property liability) for actual use based upon the examples
shown in this publication.
Allen-Bradley publication SGI-IN001A-EN-P, Safety Guidelines for the Application, Installation
and Maintenance of Solid-State Control (available from your local Allen-Bradley office), describes
some important differences between solid-state equipment and electromechanical devices
that should be taken into consideration when applying products such as those described in
this publication.
Unpacking Your Ultra1500 Digital Drive
The box contains the following:
One Ultra1500 drive (catalog numbers are listed above),
Three removable plugs mounted on the power connectors of the drive,
One connector tool for opening wire clamps on power connectors, and
This Quick Start document.
®
does not assume responsibility or
Publication 2092-QS001D-EN-P — July 2005
Quick Start

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Summary of Contents for Allen-Bradley Ultra1500

  • Page 1 (Catalog Numbers 2092-DA1, 2092-DA2, 2092-DA3, 2092-DA4, and 2092-DA5) This Quick Start guide provides the basic information for installing and verifying the operational status of an Ultra1500™ with a compatible motor. This Quick Start is intended for qualified drive service personnel only.
  • Page 2: Installation Checklist

    Ultra1500 Digital Drives Quick Start Installation Checklist Always adhere to the following installation guidelines: Mechanical Checklist ❒ The ambient temperature of the drive must be in the range of 0°C to 50°C (32°F to 122°F). ❒ The air should be free of oil, corrosives, or electrically conductive contaminates.
  • Page 3 Ultra1500 Digital Drives Quick Start Drive Dimensions and Mounting Locations Drive dimensions are shown in the following diagrams. Clearance requirements are shown on page 2. Figure 2 Dimensional Outline Drawing for 2092-DA1 and 2092-DA2 153.0 (6.02) 12.0 140.0 55.0 (0.47) (5.51)
  • Page 4: Power Wiring Diagram

    Ultra1500 Digital Drives Quick Start Figure 4 Dimensional Outline Drawing for 2092-DA4 and 2092-DA5 90.0 198.0 12.0 (3.54) (7.80) 55.0 (0.47) 185.0 (2.17) (7.28) (0.20) 155.0 (6.10) 145.0 (5.70) 27.0 63.0 Mounting hole (top) and slot Chassis ground (1.06) (2.48) (0.20)
  • Page 5: I/O Interface Diagram

    Ultra1500 servo system. A step-by-step procedure assists in the selection of controls and motor to be configured with the Ultra1500 drive, and then tunes the assembled system. For detailed hardware, interconnect, and application related information about Ultra1500 drives, refer to the following: •...
  • Page 6 Ultra1500 Digital Drives Quick Start Figure 5 Ultra1500 Front Panel Display and Connections 7-Segment LED Display Mode/Set Key Left/Right and Enter Key Up/Down Keys Control Power Indicator Main Power Indicator BATT Battery Holder (connector inside) 1 - Positive 2 - Negative...
  • Page 7: Mating Connectors

    Ultra1500 Digital Drives Quick Start Mating Connectors Connector Type Wire Size A-B Connector Kit or Manufacturer P/N Input Power Single-row, spring 2.5 - 0.8 mm Wago 231-206/026-000 clamp connectors (12 - 28 AWG) DC Bus and Shunt Power Wago 231-204/026-000 with 7.5 mm spacing...
  • Page 8 Ultra1500 Digital Drives Quick Start Warning and Error Displays Warnings or errors are displayed by the drive as shown and explained in the following tables. • Warnings are drive abnormalities that allow motor control to continue. The Warning display uses only the last three digits of the six-digit display.
  • Page 9 Ultra1500 Digital Drives Quick Start Error Text Possible Cause Action/Solution Code Message Motor cables shorted Verify continuity of motor power cable and connector. IPM Error Motor winding shorted internally Disconnect motor power cables from the motor. If the motor is difficult to turn by hand, it may need to be replaced.
  • Page 10 Ultra1500 Digital Drives Quick Start Error Text Possible Cause Action/Solution Code Message • Reduce acceleration rates. The motion application requires average • Reduce duty cycle (ON/OFF) of drive current in excess of rated capability Drive Overload commanded motion. • Increase time permitted for motion.
  • Page 11 Ultra1500 Digital Drives Quick Start Error Text Possible Cause Action/Solution Code Message • Enter parameter with value(s) within Range of parameter is invalid range. • Reset drive to factory defaults. User Parameter Range Error Hardware error Replace drive. Drive Initialization Error...
  • Page 12 Ultra1500 Digital Drives Quick Start Error Text Possible Cause Action/Solution Code Message • Reduce acceleration rates. Motion application requires average • Reduce duty cycle (ON/OFF) of drive power in excess of rated capability Continuous Power commanded motion. • Increase time permitted for motion.
  • Page 13: Drive Specifications

    Ultra1500 Digital Drives Quick Start Drive Specifications Drive 2092-DA1 2092-DA2 2092-DA3 2092-DA4 2092-DA5 Weight 0.9 kg (1.98 lbs) 1.2 kg (2.65 lbs) 2.1 kg (4.63 lbs) Temperature 0° C to 50° C (32° F to 122° F) Operating Shock, 15 G, Half Sine, 11 ms and Vibration 5 –...
  • Page 14 Ultra1500 Digital Drives Quick Start Drive 2092-DA1 2092-DA2 2092-DA3 2092-DA4 2092-DA5 Internal Shunt Power Continuous Shunt Power – – Instantaneous Shunt Power – – 3000W 3000W 5000W Digital Input/Output Specifications Type Active Low, current sinking External Power Supply Voltage: 21.6V to 26.4V...
  • Page 15 Ultra1500 Digital Drives Quick Start Accessories Catalog Number or Item Description and/or Specifications 2090-DA-BAT 3.6V Battery with connector (for multi-turn encoder) AC Line Filters 2092-DA1 2092-DA2 2092-DA3 2092-DA4 2092-DA5 2090-UXLF-106 2090-UXLF-110 2090-UXLF-HV323 Connector Kits 9101-1476 50 pin Mini-D Connector Kit (solder cup type) for CN1...
  • Page 16: Related Documentation

    Allen-Bradley is a registered trademarks of Rockwell Automation, Inc. Bussman is a registered trademark of Cooper Industries, Inc. UL is a registered trademark of Underwriters Laboratories, Inc. Ultra1500 and Ultraware are trademarks of Rockwell Automation, Inc. Publication 2092-QS001D-EN-P — July 2005 PN 0013-2066-004 Supersedes publication 2092-QA001C-EN-P —...

This manual is also suitable for:

2092-da12092-da22092-da32092-da42092-da5

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