Boiler Startup - Orlanski ORLIGNO 100 Manual And Service Manual

4. Boiler startup

Before first startup it is necessary to:
- Check water level in installation, pressure in installation should be 2 bar.
- Check fire-grate location (fire-grate gaps from bottom should be bigger than from top).
- Draft regulator seal with oakum and mount, fit arm and block with screw.
Startup:
- Mount draft regulator horizontally, regulator set on 70°C.
- Open flue flap.
- Put on fire-grate papers and small wood pieces; open bottom door .
- After lightning up put bigger wood logs and create ember layer (close bottom door and
unscrew primary air flap – opening in flap at least 2cm- regulation knob is located on bottom
door.
- After creating ember layer fully load boiler with wood or coke. Put wood logs along
chamber.
- Set chimney draft with flue flap
- Connect draft regulator chain with primary air flap. Burn in boiler up to 70°C then set draft
regulator on 70°C and shorten chain till primary air flap is barely opened. Draft regulator knob
is for temperature change. Marking on regulator is every 10°C.
ATTENTION!
Before stoking boiler open slowly open upper door to suck out gases.
ATTENTION!
It is not allowed to open bottom door during boiler burning – glow may fall out.
SECONDARY AIR SETTINGS:
- wood opening ½
- coke opening ¼ .
Troubleshooting
Reason
Heat exchanger gets dirty to fast
Smoke leakage
Too high temperature of exhaust
gases
Too short burning period
Activity
Use good quality wood, moisture content 18-23%.
Seal chimney pipe, open more flue flap, check chimney draft
Check fuel moisture content, cannot be too dry.
Check secondary air settings.
To high exhaust gases temperature: burning period depends on
used fuel and heat demand
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