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Related Manuals for Orlanski ORLAN SUPER 130 kW
Summary of Contents for Orlanski ORLAN SUPER 130 kW
- Page 1 INSTRUCTION MANUAL & SERVICE MANUAL ORLAN SUPER 130 kW...
- Page 2 USER MANUAL FOR BATCH FED INDEPENDENT WOOD LOG FIRED BOILERS SUPPLEMENTARY INSTALLATION INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE INSTRUCTION BOOKLET READ THE INSTRUCTION BOOKLET AND THESE SUPPLEMENTARY INSTRUCTIONS CAREFULLY BEFORE INSTALLATION These instructions together with those in the instruction booklet cover the basic principles to ensure the satisfactory installation of the boiler, although detail may need slight modification to suit particular local site conditions.
- Page 3 This boiler contains no asbestos. If there is a possibility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective equipment. Metal Parts When installing or servicing this boiler care should be taken to avoid the possibility of personal injury. BOILER PERFORMANCE Refer to the main instruction manual for details of the boiler’s performance.
- Page 4 must be taken of the guidance on the separation of combustible material given in Building Regulations Approved Document J and also in these boiler instructions. If it is found that there is excessive draught in the chimney then a draught stabiliser should be fitted in the chimney above the chimney above the flue pipe connection.
- Page 5 The installation of any electrical services during the installation of this boiler and the associated heating system must be carried out by a registered competent electrician and in accordance with the requirements of the latest issue of BS 7671. Commissioning and handover Ensure all parts are fitted in accordance with the instructions.
- Page 6 USER MANUAL FOR BATCH FED INDEPENDENT WOOD LOG FIRED BOILERS SUPPLEMENTARY OPERATING INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE INSTRUCTION BOOKLET READ THE INSTRUCTION BOOK AND THESE INSTRUCTIONS CAREFULLY BEFORE USING THE BOILER WARNING NOTE Properly installed, operated and maintained this stove will not emit fumes into the dwelling.
- Page 7 an open fire installation it is possible that the higher flue gas temperature from a closed appliance may loosen deposits that were previously firmly adhered, with the consequent risk of flue blockage. It is therefore recommended that the chimney be swept a second time within a month of regular use after installation.
- Page 8 General Maintenance It is important that any glass or other decorative surfaces are kept clean using the appropriate cleaning materials and techniques as to not damage the internal or external finishes of the boiler. Spare Parts For more information on obtaining spare parts, please revert to the specific page of the manufacturer’s original instruction manual or contact details provided.
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Page 9: Table Of Contents
INSTRUCTION MANUAL Content 1. Boiler application ..............3 2. -
Page 10: Boiler Application
1. Boiler application Orlanski’s gasifi cation boiler ORLAN SUPER 130 kW is designed to burn wood. As a main fuel it is recommended to use wood logs with moisture content 15-25% and max. length 5 cm shorter than loading chamber depth depending on boiler size; wood log diameter: 15-25 cm. -
Page 11: Description Of The Controller
3. Description of the controller 3.1. Front panel of EKOSTER 2 STOP STOP PUMP’S OPERATION FAN’S OPERATION FIRING-UP MODE START BLOW-THROUGH - INTERNAL TIME BLOW-THROUGH - OPERATING TIME POWER SWITCH Pic.1 Controller’s description. 3.2. Main functions of EKOSTER 2 Application The microprocessor temperature’s controller for central heating boiler is designed to control the air blow in wood-fired boiler and to actuate circulating pump in central heating systems. - Page 12 Operation description After switching on, controller is in , which is signaled by adequate diode. Operation starts after pressing or automatically, when boiler’s temperature increases above operating threshold – temperature difference between set temperature and DT parameter set in the service menu.
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Page 13: Remote Control
ATTENTION! - Setting blow-through on „0” will deactivate blow-through,, - Above 98 °C blow-through is turned off not to overheat the boiler. Remote control Controller is adjusted to install remote control „EKOSTER CONTROL” that enables to control and change the boiler’s temperature, displays of pump condition and mode START-STOP, at the same time remote control can activate alarm in case of temperature sudden increase to alarming level. -
Page 14: Gasification Process
4. Gasification process Gasification boiler ORLAN SUPER 130 kW must operate in specified conditions. Optimal boiler’s temperature is 85 - 90 °C. At lower temperatures gasification process is not running correctly – boiler cannot reach nominal power and fuel usage is relatively higher. Wood drying in loading chamber is crucial stage in gasification process –... -
Page 15: Boiler Start-Up
Recommended level of 15-20% is reached after 24 months of seasoning (Pic. 2) 5.2. Fuel stoking. Burning period in Orlan Super 130 kW boilers is 7-12 hours. In order to avoid discomfort with fuel stoking it is recommended to check fuel level each 5-7 hours. To check fuel level and possibly stoke the boiler one should: 1. -
Page 16: Boiler Turning Off
ATTENTION! diode. Lack of fuel in the boiler is signaled with 5.3. Boiler turning off. To turn off the boiler press power switch on the controller or boiler is automatically turn off in case of lack of fuel. 5.4. Optimal boiler’s temperature. Main factor assuring trouble-free boiler operation is to keep right boiler’s temperature. -
Page 17: Maintenance
6. Maintenance 6.1. Boiler maintenance. Boiler needs to be serviced for idle time ( summer season, absence of user). Sides of loading, ash chamber, chimney flap and heat exchanger needs to be cleaned regularly (it is advisable to burn softwood like spruce to remove pitch before summer season). After burning softwood leave the boiler open –... -
Page 18: Boiler Tightness
ATTENTION! It is necessary to use cleaning mechanism levers that are positioned on both sides of boiler each time after stoking the boiler, otherwise pitch may clogged turbulators that affects boiler efficiency and boiler lifespan. ATTENTION! To avoid accumulation of ash in bottom chamber especially at the back side below heat exchanger pipes, it is necessary to remove the ash with boiler tools. -
Page 19: Fan Maintenance
6.4. Fan maintenance. Orlan Super 130 kW is equipped in 3 fans .It is important to keep the fans cleaned. Keeping the fan blades cleaned directly infl uences boiler lifespan. It is recommended to take off front fan cover to remove ash deposited on fan blades that may lead to fan power decrease and may damage the fan. - Page 20 SERVICE MANUAL Contents 1. Installation ..............14 1.1.
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Page 21: Installation
1. Installation Boiler should be installed according to binding rules and norms. The requirements of norm PN 87/B 02411 according building of solid fuel boiler room, norm PN 91/B 02413 according open system boilers’ production and norm PN-B-02414:1999 according to safety appliances in pressurized systems should be taken into account. -
Page 22: Boiler-Room Ventilation
1.1. Boiler-room ventilation. According to european safety regulations each boiler room should have supply-exhaust ventilation ensuring correct boiler operation and user’s safety . Lack of ventilation or its obstruction is the main reason of incorrect boiler operation (i.e. boiler cannot reach set temperature).Exhaust ventilation removes from boiler room used air and harmful gases. -
Page 23: Technical Data
Internal diameter of chimney flue (mm) Chimney height [m] 2. Technical data 2.1. EKOSTER 2 – technical data 1. Temperatures range -9 °C +99 °C 2. Temperatures settings +60 °C to +97 °C 3. Pump temperatures range +65 °C to +90 °C work time 0-90 seconds 4. -
Page 24: Ekoster 2 - Installation Recommendations
2.2. EKOSTER 2 – installation recommendations 1. Controller is adjusted to cooperate with solid fuel boilers. 2. Controller must be installed by qualified person. 3. Controller cannot work at temperatures higher than 40°C. 4. Controller should be protected against water flooding and steam condensation. 5. -
Page 25: Ekoster 2 - Electric Scheme
2.3. EKOSTER 2 – electric scheme. -
Page 26: Boiler Dimensions
2.4. Boiler dimensions. 1879,5 797,5 98,4 741,6 1432 G 3/4 "... -
Page 27: Technical Data Of The Boiler
2.5. Technical data of the boiler. Power Power range 52-130 Efficiency Boiler class (EN 303-5) Boiler weight 1500 Water capacity Volume of loading chamber Loading hole width/lenght 285/580 Burning period 7-12 Wood logs lenght Humidity - recommended 15-25 Power range for every kind of fuel: Billets 52-130 Fuel usage for power:... -
Page 28: Connection Of The Boiler
3. Connection of the boiler. Necessary part of gasification boiler installation is four way mixing valve ( if boiler is connected without accumulation tank). Hot water supplied from boiler is mixed with return water from installation in four way valve in order to avoid „cold return” and keep stable, high temperature in the boiler –... -
Page 29: Boiler Thermal Protection
1. ORLAN SUPER 130kW boiler with EKOSTER 2 controller 2. Thermoregulator 3. Accumulation tank 4. Heater 5. Three-way mixing valve 6. Circulation pump 7. Room thermostat 8. Outlet for heating installation 9. Pressurized vessel 10. h.d.w mixing valve 11. Coil 12. -
Page 30: Troubleshooting
4. Troubleshooting Symptom Reason Action Boiler cannot reach Wrong lightning up Check. 5.1 „Lightning up” set temperature Too humid wood Humidity control – use wood with proper parameters Clogged primary air channels Call service – after warranty service Clogged secondary air pipes Call service –... -
Page 31: Ending
5. Ending Present appliance is marked according to European Directive 2002/96/EC on waste electrical and electronic equipment. Symbol placed on the components or attached documents means that appliance is not classified as a household waste. Scrapping should take place in special collection point in order to reuse electrical and electronic components. - Page 35 EKO-VIMAR ORLAŃSKI Sp. z o.o. 48-385 Otmuchów, ul. Nyska 17b POLSKA / woj. opolskie T +48 77 400 55 80-81, 400 55 91 F +48 77 439 05 03, 400 55 96 E biuro@orlanski.pl www.orlanski.pl...
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