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Orlanski ORLIGNO 500 Instruction Manual & Service Manual

Pellet boiler
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INSTRUCTION MANUAL
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ORLIGNO 500

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Summary of Contents for Orlanski ORLIGNO 500

  • Page 1 INSTRUCTION MANUAL & SERVICE MANUAL ORLIGNO 500...

  • Page 2: Table Of Contents

    MANUAL INSTRUCTION CONTENTS 1. Boiler application ..............3 2.

  • Page 3: Boiler Application

    Main fuel use in ORLIGNO 500 is pellet with 6-8 mm diameter and length 10-50 mm. Capacious pellet hopper lets for very long boiler operation without need to refill the hopper.
  • Page 4 Pic. 1. Controller’s menu.

  • Page 5: Lightning Up

    2.1. Burning up 1. Pour the pellets into the hopper and tightly close the lid. 2. Connect the main power plug into the 230V/50 socket. ATTENTION! Socket should be protected with min. 10A fuse and 20 mA RCD (residual current device).

  • Page 6: Controller's Menu Description

    After pouring the pellets it is recommended to manually start the feeder in order to transport fuel to the burner. Go to menu MANUAL MODE, which is displayed below: Rys 3. Manual mode. To turn on/off the feeder press To turn on/off the blower press Feeders should work until filling the burner with fuel.
  • Page 7 Pic. 1. Main Menu Menu Boiler Boiler can operate in one of two operation modes: manual and auto. Pic. Menu BOILER ATTENTION ! Operation modes decide only about setting method of the boiler temperature. PARAMETERS Auto mode – recommended mode. Boiler’s temperature is automatically set depending on heat demand.
  • Page 8 PARAMETERS Progr. – kept temperature in heating circuit ( radiators, underfloor heating) during demand from room thermostat. Heating – parameter for turning off/on heating. Reduction (only in ADVANCED menu) – parameter for adjusting the temperature value . ATTENTION! In case if mixing valve with actuator is not installed in central heating circuit, parameters „progr”...
  • Page 9 ADVANCED PRIORITY OF HOT WATER Controller can operate in two modes of hot water heating ( known only in gas and oil boilers): hot water priority ( recommended) and without priority. During boiler operation with priority mode with hot water heating, works only hot water pump reaching set temp.
  • Page 10 PARAMETERS Programmed top – programmable temperature in the upper part of the buffer. Programmed down – programmable temperature in the upper part of the buffer. OPERATION DESCRIPTION Buffer pump will be on, when temperature in upper part of the buffer drops below programmed temperature.

  • Page 11: Alarm Status And Safety Devices

    3.2. Alarm status and safety devices Alarm status is indicated with blinking backlight on the controller’s display. After pressing „ENTER”, type of alarm is displayed. Types of alarms: -boiler overheating; Alarm is indicated after exceeding 97ºC (pre-set) on the boiler. Controller will activate all connected pumps until temperature will decrease.

  • Page 12: Feed System

    4. Feed system 1. Pellet container 2. Motoreductor of a feeder no 1 3. Motoreductor of a feeder no 2 4. Feeder no 1 5. Feeder no 2 6. Fan 7. Burner 8. Heater Pic. 11. Feed system section 4.1. Feed system –alarm status In case of exceeding 60 in the feed system, alarm is activated with blinking display „feeder °C...

  • Page 13: Maintenance

    5. Maintenance. Ash created during pellet burning is deposited in the bottom chamber. Bottom chamber needs to be cleaned once a month with tools: scraper, cleaning shield. It is advisable to clean heat exchanger at least once a month to assert permeability of pipes. If fumes temperature exceeds max.
  • Page 14 SERVICE MANUAL CONTENTS 1. Installation ..............15 2.

  • Page 15: Installation

    In case of boiler assembly outside Poland, rules and norms should be followed according to solid fuel boiler assembly in countries in which the boiler is sold. Boiler ORLIGNO 500 is adjusted for installation in pressurized systems.

  • Page 16: Recommended Controller's Settings

    2. Recommended controller’s settings Description Programmed parameter 1. Boiler operation Auto mode 2. Heating temperature 60°C 3. Underfloor heating temperature max 45°C 4. Thermostat -15°C 5. Hot water temperature 45°C 6. Priority 7. Hysteresis 2°C 8. Boiler h.w. +10°C 9. Buffer upper temperature 60°C 10.

  • Page 17: Technical Data

    4. Technical data. 4.1. Dimensions. 4.2. Boiler technical data. L.p. Description j.m. Value 1. Boiler output 2. Power range from 7 to 25 3. Boiler class acc. norm 3 (highest) EN 303-5 4. Efficiency 5. Fuel: pellets lenght 10-50 diameter moisture content 8-12 6.

  • Page 18: Controller's Technical Data

    L.p. Description j.m. Value 7. Approximate heating space to 250 8. Max working pressure 9. Max water temp. °C 10. Min. return water temp. °C 11. Flue diameter 12. Required chimney draught mbar from 0,1 to 0,2 13. Fumes temp: nominal °C minimal...

  • Page 19: Electric Data Of Gear-Motors

    4.4. Electric data of gear-motors. Value Description j.m. Type – motor with gear Voltage AC ~V/Hz 230/50 Pole number Motor characteristic without load 0,65 ± 15% Power 72 ± 15% Input power rot/min 5,4 ± 10% Rotation speed 161 MAX Start voltage Load characteristic –...

  • Page 20: Boiler's Electric Scheme

    5. Boiler’s electric scheme. Pic.3 Electric scheme. Pic.3 Electric scheme.
  • Page 21 Electric connection of equipment to the boiler’s controller. Low-voltage contact Tco- temperature sensor connection for central heating Tcwu- sensor connection for hot water pump Tbg- sensor connection in upper part of the buffer Tbd- sensor connection in down part of the buffer Rpok- room thermostat connection High-voltage contact M.co- mixing valve’s actuator connection...

  • Page 22: Boiler Connection

    6. Boiler connection. 6.1. Connection scheme. Pic.4 Boiler connection scheme. Connection scheme 1. Pellet boiler ORLIGNO 500 2. Buffer-boiler pump 3. Supply manifold 4. Three-way mixing valve 230V 5. Circulation pump 6. Differential valve 7. Return manifold 8. Radiator 9. Hot water pump 10.

  • Page 23: Hydraulic Connections

    6.2. Hydraulic connections. Cooling coil tappings– 2 × DN 20 Supply to installation. – DN 50 Return from installation Drain valve – DN 15 6.3. Cooling coil In connection with thermostatic valve BVTS it protects the boiler from overheating. Cooling coil needs to be connected to cold water installation through thermostatic valve BVTS.

  • Page 24: Boiler Tightness

    Part of chimney system connection boiler with chimney is called flue. In order to lower flow resistance of exhaust gases this part should lead as a straight pipe with, if necessary, joints up to 45° Because of exhaust gases temperature ORLIGNO 500’s need to be connected to chimney system protected against condensate soaking.

  • Page 25: Troubleshooting

    10. Troubleshooting Symptom Reason Action Alarm: No fire/fuel Lack of fire Refill hopper acc. to point „Lightning up” Wrong lightning up Check „Lightning up” Check moisture – use pellet with required Too moisture pellet parameters Boiler Clogged primary air channels Call service –...

  • Page 26: Ending

    11. Ending Present appliance is marked according to European Directive 2002/96/EC on waste electrical and electronic equipment. Symbol placed on the components or attached documents means that appliance is not classified as a household waste. Scrapping should take place in special collection point in order to reuse electrical and electronic components.
  • Page 28 EKO-VIMAR ORLAŃSKI Sp. z o.o. 48-385 Otmuchów, ul. Nyska 17b POLSKA / woj. opolskie T +48 77 400 55 80-81, 400 55 91 F +48 77 439 05 03, 400 55 96 E biuro@orlanski.pl www.orlanski.pl...

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