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Related Manuals for Orlanski ORLIGNO 200
Summary of Contents for Orlanski ORLIGNO 200
- Page 1 INSTRUCTION MANUAL & SERVICE MANUAL ORLIGNO 200...
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Page 2: Table Of Contents
INSTRUCTION MANUAL Content 1. Boiler application ..............3 2. -
Page 3: Boiler Application
1. Boiler application Orlanski’s gasification boilers are designed to burn wood. As a main fuel it is recommended to use wood logs with moisture content 15-25% and max. length 5 cm shorter than loading chamber depth depending on boiler size; wood log diameter: 15-25 cm. -
Page 4: Description Of The Controller
3. Description of the controller 3.1. Front panel of EKOSTER 2 STOP PUMP’S OPERATION FAN’S OPERATION FIRING-UP MODE BLOW-THROUGH - INTERNAL TIME BLOW-THROUGH - OPERATING TIME POWER SWITCH Pic.1 Controller’s description. 3.2. Main functions of EKOSTER 2 Application The microprocessor temperature’s controller for central heating boiler is designed to control the air blow in wood-fired boiler and to actuate circulating pump in central heating systems. - Page 5 Operation description After switching on, controller is in , , which is signaled by adequate diode. Operation starts after pressing or automatically, when boiler’s temperature increases above operating threshold – temperature difference between set temperature and DT parameter set in the service menu.
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Page 6: Remote Control
ATTENTION! - Setting blow-through on „0” will deactivate blow-through,, - Above 98 °C blow-through is turned off not to overheat the boiler. Remote control Controller is adjusted to install remote control „EKOSTER CONTROL” that enables to control and change the boiler’s temperature, displays of pump condition and mode START-STOP, at the same time remote control can activate alarm in case of temperature sudden increase to alarming level. -
Page 7: Gasification Process
4. Gasification process Gasification boilers must operate in specified conditions. Optimal boiler’s temperature is 85 - 90 °C. At lower temperatures gasification process is not running correctly – boiler cannot reach nominal power and fuel usage is relatively higher. Wood drying in loading chamber is crucial stage in gasification process –... -
Page 8: Boiler Start-Up
5. Boiler start-up Before boiler start-up it is advisable to check tightness of screw connections (leakages), level of water in installation and properly set controller’s parameters. 5.1. Lightning up In order to light up in the boiler: 1. Turn off controller. 2. -
Page 9: Boiler Turning Off
ATTENTION! diode. Lack of fuel in the boiler is signaled with 5.3. Boiler turning off. To turn off the boiler press main switch on the controller or automatically in case of lack of fuel. 5.4. Optimal boiler’s temperature. Main factor assuring trouble-free boiler operation is to keep right boiler’s temperature. Proper wood gasification process is assured when boiler’s temperature is at least 85°C. -
Page 10: Maintenance
6. Maintenance 6.1. Boiler maintenance. Boiler needs to be serviced for idle time ( summer season, absence of user). Sides of loading, ash chamber, chimney flap and heat exchanger needs to be cleaned regularly (it is advisable to burn softwood like spruce to remove pitch before summer season). After burning softwood leave the boiler open –... -
Page 11: Boiler Tightness
Pic.4 Boiler tools. 6.3. Boiler tightness. It is important to assure boiler tightness, mostly door tightness. Leaks cause that exhaust gases escape to boiler room but most importantly it may leads to uncontrolled burning in the boiler. To assure door tightness, silicone rope of upper door needs to be controlled and in case of damage of silicone coat –... - Page 12 SERVICE MANUAL Contents 1. Installation ..............13 1.1.
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Page 13: Installation
In case of boiler assembly outside Poland, rules and norms should be followed according to solid fuel boiler assembly in countries in which the boiler is sold. Gasification boilers ORLIGNO 200 are adjusted for installations in pressurized systems. 1. Boiler room height should be at least >2,2 m for easier boiler cleaning. -
Page 14: Boiler-Room Ventilation
45°. Because of exhaust gases temperature ORLIGNO 200’s need to be connected to chimney system protected against condensate soaking. 30 cm above the floor closing door should be installed with tight closing. -
Page 15: Technical Data
2. Technical data 2.1. EKOSTER 2 – technical data 1. Temperatures range -9 °C +99 °C 2. Temperatures settings +60 °C do +97 °C 3. Pump temperatures range +65 °C do +90 °C work time 0-90 seconds 4. Blow-through settings pause 1-15 minutes Blow-through turn off... - Page 16 Pic.2 Ekoster 2 – back panel view. ATTENTION! It is necessary to unplug controller when pump wires connection or fuse replacement.
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Page 17: Ekoster 2 - Electric Scheme
2.3. EKOSTER 2 – electric scheme. -
Page 18: Boiler Dimensions
2.4. Boiler dimensions. 2.5. Technical data of the boiler. Nominal power output Hot water outlet (overall height) B- mm 1315 1315 1575 1555 1555 Return water inlet C- mm Drain valve height D- mm Flue height E- mm 1210 1160 1170 Casing width G - mm... - Page 19 Main construction parameters’ listing Power Power range 7-18 10-25 16-40 24-60 32-80 Efficiency Boiler class (EN 303-5) Boiler weight 1037 1242 Water capacity Volume of loading chamber Loading hole width/lenght 260/432 260/432 260/432 285/580 285/580 Burning period 7-12 Wood logs lenght Humidity - recommended 15-25...
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Page 20: Connection Of The Boiler
3. Connection of the boiler. Necessary part of gasification boiler installation is four way mixing valve ( if boiler is connected without accumulation tank). Hot water supplied from boiler is mixed with return water from installation in four way valve in order to avoid „cold return” and keep stable, high temperature in the boiler –... -
Page 21: Boiler Thermal Protection
1. ORLIGNO boiler with EKOSTER 2 controller 2. Thermoregulator 3. Accumulation tank 4. Heater 5. Three-way mixing valve 6. Circulation pump 7. Room thermostat 8. Outlet for heating installation 9. Pressurized vessel 10. h.d.w mixing valve 11. Coil 12. Solar collector 13. -
Page 22: Troubleshooting
4. Troubleshooting Symptom Reason Action Boiler cannot reach Wrong lightning up Check. 5.1 „Lightning up” set temperature Too humid wood Humidity control – use wood with proper parameters Clogged primary air channels Call service – after warranty service Clogged secondary air pipes Call service –... -
Page 23: Ending
5. Ending Present appliance is marked according to European Directive 2002/96/EC on waste electrical and electronic equipment. Symbol placed on the components or attached documents means that appliance is not classified as a household waste. Scrapping should take place in special collection point in order to reuse electrical and electronic components. - Page 24 EKO-VIMAR ORLAŃSKI Sp. z o.o. 48-385 Otmuchów, ul. Nyska 17b POLSKA / woj. opolskie T +48 77 400 55 80-81, 400 55 91 F +48 77 439 05 03, 400 55 96 E biuro@orlanski.pl www.orlanski.pl...