Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Kemppi Flexlite GC
Summary of Contents for Kemppi Flexlite GC
- Page 1 Flexlite GC Operating manual - EN Flexlite GC © Kemppi 1921860 / 2109...
-
Page 2: Table Of Contents
3.3 Installing and replacing wire liner 3.4 Installing and removing grip handle (optional) 4. Operation 5. Maintenance 5.1 Troubleshooting 5.2 Disposal of machine 6. Technical data 6.1 Technical data: Flexlite GC 6.2 Component selection 7. Ordering codes © Kemppi 1921860 / 2109... -
Page 3: General
Flexlite GC Operating manual - EN 1. GENERAL These instructions describe the use of Kemppi's Flexlite GC MIG welding guns. Flexlite GC welding guns are designed for manual welding. Flexlite GC models With Euro connector: Fixed connection (with MinarcMig Evo):... -
Page 4: About Equipment
Flexlite GC Operating manual - EN 2. ABOUT EQUIPMENT The Flexlite GC MIG welding gun equipment consists of: Gas nozzle Contact tip Contact tip adapter / gas diffuser Insulating ring Gun neck Trigger switch Handle © Kemppi 1921860 / 2109... - Page 5 Operating manual - EN Flexlite GC 253G and GC 323G: Gun connector (Euro) Flexlite GC 223GMM: MinarcMig Evo gun connectors. Flexlite GC 223GMM welding gun is delivered factory-installed with MinarcMig Evo welding equipment. 10. Additional grip handle EQUIPMENT IDENTIFICATION Quick Response (QR) code Device-related information or a web link to such information may be found in the form of a QR code on the device.
-
Page 6: Installation
Make sure that you select appropriate welding gun contact tip and wire liner for the filler wire used. Refer also to "Technical data: Flexlite GC" on page 22 and "Component selection" on page 23. Ensure compliance with your local and national safety requirements regarding the installation and use of high voltage units. -
Page 7: Assembling Gun
8mm / 12mm Flexlite GC 253G and GC 223 GMM: Insert the isolation ring in place. Attach the contact tip adapter and tighten it firmly in place. With Flexlite GC 253G and GC 223 GMM, use a span- ner for tightening. -
Page 8: Connecting Gun
Operating manual - EN 3.2 Connecting gun This section does not apply to Flexlite GC 223GMM welding gun. It comes factory-installed with MinarcMig Evo weld- ing equipment. Hand-tighten the gun connectors. Loose connectors may overheat, create contact disturbances, mechanical damage and gas leakage. -
Page 9: Installing And Replacing Wire Liner
This replacement instruction does not apply to Flexlite GC 223GMM welding gun. For replacing the wire liner in Flexl- ite GC 223GMM welding gun, refer to MinarcMig Evo operating manual. The Flexlite GC MIG welding gun cable packs are delivered with the wire liner preinstalled. Refer to this section when the wire liner needs to be replaced. - Page 10 Flexlite GC Operating manual - EN Feed the new wire liner into the cable hose until it stops at the gun neck end. Ensure that the contact tip adapter and contact tip are in place at this stage. Otherwise, depending on the welding gun model, the wire liner will go through without stopping.
- Page 11 Flexlite GC Operating manual - EN Insert the sleeve nut (delivered with the wire liner) without end cap and retainer cone on the wire liner and tighten it temporarily in place for measure. Cut the wire liner flush with the sleeve nut end.
- Page 12 Flexlite GC Operating manual - EN Don't leave any rough edges that could potentially damage the filler wire. Insert first the retainer cone and then the sleeve and end cap on the wire liner. Tighten the sleeve and end cap in place.
- Page 13 Flexlite GC Operating manual - EN Insert first the retainer cone and then the sleeve and end cap on the wire liner. Tighten the sleeve and end cap in place. © Kemppi 1921860 / 2109...
-
Page 14: Installing And Removing Grip Handle (Optional)
Operating manual - EN 3.4 Installing and removing grip handle (optional) The additional grip handle is available for all Flexlite GC MIG welding guns. Keeping the bottom of the grip handle pointing forward, fit the inside grooves of the grip handle over the screws on the gun. -
Page 15: Operation
Flexlite GC Operating manual - EN 4. OPERATION Before using the equipment, ensure that all the necessary installation actions have been completed according to your equipment setup and instructions. Welding is forbidden in places where there is an immediate fire or explosion hazard! Welding fumes may cause injury. -
Page 16: Maintenance
• Check regularly that all the components are tightly fastened. • Check that the current transfer surface on the Kemppi gun adapter is clean and unscratched, and the connector pins are straight and undamaged. • Check the cable for damage. - Page 17 Flexlite GC Operating manual - EN • Test and calibration of operation and performance values when needed. Find your closest service workshop at Kemppi website. © Kemppi 1921860 / 2109...
-
Page 18: Troubleshooting
5.1 Troubleshooting The problems and the possible causes listed are not definitive, but suggest some typical situations that may turn up dur- ing normal use of the welding system. For further information and assistance, contact your nearest Kemppi service workshop. - Page 19 Flexlite GC Operating manual - EN The welding gun connector overheats • Make sure the connector is properly connected to the wire feeder. • Make sure the current transfer surface and the connector pins of the gun connector are clean and undamaged.
-
Page 20: Disposal Of Machine
The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection center, as per the instructions of local authorities or a Kemppi representative. By applying these European Directives you improve the environment and human health. -
Page 21: Technical Data
Flexlite GC Operating manual - EN 6. TECHNICAL DATA "Technical data: Flexlite GC" on the next page For component selection, refer to "Component selection" on page 23. For ordering codes, refer to "Ordering codes" on page 24. © Kemppi 1921860 / 2109... -
Page 22: Technical Data: Flexlite Gc
Flexlite GC Operating manual - EN 6.1 Technical data: Flexlite GC Flexlite GC 253G 323G 223GMM Feature Value Welding process MIG/MAG MIG/MAG MIG/MAG Contact tip M10x1 Method of guidance Manual Manual Manual Type of cooling Type of connection Euro Euro... -
Page 23: Component Selection
Flexlite GC Operating manual - EN 6.2 Component selection The following table provides basic guidance regarding the Flexlite GC component compatibility. Model Gas nozzle Contact tip GC 223GMM L61 / OD18 / D14 / non-threaded 0.8C1 M6 GC 253G L61 / OD18 / D14 / non-threaded 1.0C1 M6... -
Page 24: Ordering Codes
Flexlite GC Operating manual - EN 7. ORDERING CODES Flexlite GC Product Ordering code 3 m: 3.5 m: 5 m: Flexlite GC 253G GC253G35 GC253G5 Flexlite GC 323G GC323G35 GC323G5 Flexlite GC 223GMM GC223GMM3 © Kemppi 1921860 / 2109...