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Table of Contents
- 1 Table of Contents
- 2 Operation Safety
- 3 Terms of Guarantee
- 4 Parts of Wire Feed Mechanism
- 5 Operation Control and Connectors
- 6 List of Products
- 7 General
- 8 Feed 400 Technical Data
- 9 Assembly of Mig Equipment
- 10 Installation
- 11 Feed 400 Functions
- 12 Accessories
- 13 Operation Disturbances
- 14 Regular Maintenance of Equipment
- Download this manual
Operation instructions
Feed 400
Read these instructions carefully before you use the welding machine !
Bitte, lesen Sie diese Gebrauchsanweisungen vor Gebrauch der Schweiß-
maschine !
Lees deze gebruiksaanwijzing aandachtig door voor u de lasmachine in
gebruik neemt !
Veuillez lire et appliquer ces instructions avant utilisation de la machine !
Feed 400
Feed 400
0024
1923600E
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Summary of Contents for Kemppi Feed 400
- Page 1 Feed 400 Feed 400 0024 Operation instructions 1923600E Feed 400 Read these instructions carefully before you use the welding machine ! Bitte, lesen Sie diese Gebrauchsanweisungen vor Gebrauch der Schweiß- maschine ! Lees deze gebruiksaanwijzing aandachtig door voor u de lasmachine in gebruik neemt ! Veuillez lire et appliquer ces instructions avant utilisation de la machine !
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Page 2: Table Of Contents
PARTS OF WIRE FEED MECHANISM ....4 OPERATION CONTROL AND CONNECTORS ..5 LIST OF PRODUCTS ..........7 GENERAL ............... 8 FEED 400 TECHNICAL DATA ....... 8 ASSEMBLY OF MIG EQUIPMENT ......9 INSTALLATION ............9 FEED 400 FUNCTIONS ........12 ACCESSORIES ............ -
Page 3: Operation Safety
OPERATION SAFETY Never watch the arc without a face shield designed for arc welding! Be careful for reflecting radiation of arc! Protect yourself and the surroundings against the arc and hot spray! Remember general fire safety! Watch out for the mains voltage! Ensure that neither you nor gas bottles or electrical equipment are in contact with live wires or connec- tions! Watch out for the welding fumes! -
Page 4: Parts Of Wire Feed Mechanism
PARTS OF WIRE FEED MECHANISM kuuluu toimitusvarustukseen kuuluu toimitusvarustukseen asennettuna ingår vid leverans ingår vid leverans, monterad inkludert i leveransen inkludert i leveransen, montert inkluderet ved levering inkluderet ved levering, monteret included in delivery included in delivery, mounted ist im Lieferumfang enthalten ist im Lieferumfang enthalten, montiert met de zending meegeleverd met de zending meegeleverd, gemonteerd... -
Page 5: Operation Control And Connectors
OPERATION CONTROL AND CONNECTORS Function panel... - Page 6 Function panel for synergic 1-knob MIG Program selections for 1-knob MIG $ Guide sticker for 1-knob MIG programs (on reel cabinet door) no program 5 6 7 SYNERGIC 1-MIG programs 62 1.0 AlMg5 63 1.2 AlMg5 Material Gas Prog.
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Page 7: List Of Products
W = liquid cooling, G = air cooling H = protective shield Liquid-cooled: Power sources Accessories Interconnection cables Accessories: Interconnection cables Kempomig 3200, 4000 / FEED 400 Wire feeder units Accessories: Interconnection cables Kempomig 3200W, 4000W / FEED 400 MMA cable Return current cable... -
Page 8: General
MT 32 1925440 MT 38 1925340 MT 41W 1925480 MT 51W 1925490 = Warning FEED 400 TECHNICAL DATA Working voltage (safety voltage) 30 VAC 50/60 Hz Rated power 150 VA Loading capacity 60 % ED 400 A 100 % ED... -
Page 9: Assembly Of Mig Equipment
ASSEMBLY OF MIG EQUIPMENT KEMPOMIG power source: FEED 400 wire feeder unit: When necessary speed is changed according to following: JUMPER BLOCK A001 25 m/min 18 m/min INSTALLATION Wire feed mechanism (SL400) Feed rolls with plain groove: feed rolls colour filler wire ø mm (inch) Feed rolls with knurled groove: white 0.6 and 0.8 (0.030) - Page 10 Mounting of MIG welding gun Mounting and locking of wire reel Automatic wire feed to gun Adjustment of pressure Adjustment of tightness of wire reel brake...
- Page 11 Ground cable Clean the fastening surface from paint and rust! Shielding gas Gas flow regulator Before mounting of flow regulator Connect regulator onto valve of bottle Open valve of bottle slowly Close valve of bottle always after having stopped welding Gas bottle...
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Page 12: Feed 400 Functions
FEED 400 FUNCTIONS Function panel Selection of welding process Selection of MIG process Signal lamps for Welding / MIG Minilog Basic adjustments, basic displays... - Page 13 MIG welding dynamics adjustment Selecting switch of main controls Display of selected 1-knob MIG synergic program – –´ 1-knob MIG synergy panel Material Wire diame- Selecting Burn back time choice ter choice switch for adjustment switch switch crater filling Burn back time adjustment Selection of 1-knob MIG synergic curve...
- Page 14 Material choice Wire diameter Program ø Wire material Shielding gas switch choice switch number – – no program AlSi5 100%Ar AlSi5 100%Ar – – no program – – no program SsFCR Ar15-25%CO2 CuSi3 100%Ar CuSi3 100%Ar – – no program –...
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Page 15: Accessories
> 0.7 s < 0.7 s < 0.7 s > 0.7 s > 0.7 s Wire inch switch Gas purge switch FEED 400 error codes Here are some of the error codes: Err 2: Err 8: Err 9: Err 12: ACCESSORIES SYNC 400 synchronizing unit... -
Page 16: Operation Disturbances
Hanging onto boom OPERATION DISTURBANCES Check: twice a year REGULAR MAINTENANCE OF EQUIPMENT The major points in the maintenance procedure are as follows:... - Page 17 Notes:...