Shop fox M1110 Owner's Manual
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Shop fox M1110 Owner's Manual

Milling machine w/dovetail column
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MODEL M1110
MILLING MACHINE 
W/DOVETAIL COLUMN
OWNER'S MANUAL
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © MAY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED DECEMBER 2007.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
#9074CR

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  • Page 1   MODEL M1110 MILLING MACHINE  W/DOVETAIL COLUMN OWNER'S MANUAL Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © MAY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED DECEMBER 2007. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China #9074CR...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION ........2 Headstock Travel ....... 16 Woodstock Technical Support ....2 Drill Chuck........17 Machine Specifications ......3 R-8 Collets ........18 Identification ........5 Control Panel ........19 Power Shutdown ........ 19 SAFETY ..........6 Calculating Spindle RPM ...... 20 Safety Instructions for Machinery .....

  • Page 4: Introduction

    M1110 Mill with Dovetail Column INTRODUCTION Woodstock Technical Support Your new SHOP FOX Mill with Dovetail Column has been specially designed to provide many years of ® trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

  • Page 5: Machine Specifications

    M1110 Mill with Dovetail Column MACHINE  SPECIFICATIONS Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz MODEL M1110  MILLING MACHINE WITH DOVETAIL COLUMN Machine Motor: Specifications Type ................110V Universal Motor Horsepower ..................⁄ Amps .................... 7 Amp Phase ....................Single Speed ..................0-3725 RPM Cycle .....................60 Hz...
  • Page 6 M1110 Mill with Dovetail Column General: Spindle Travel ................. 85mm Drawbar ................⁄ " x 20 TPI Spindle Taper ..................R8 Swing ....................18" Longitudinal Table Travel ..............15 ⁄ " Cross Table Travel ................5 ⁄ " Head Travel ..................14 ⁄...

  • Page 7: Identification

    M1110 Mill with Dovetail Column Identification Figure 1. M1110 Identification. L. Adjustable Foot A. Safety Cap and Drawbar M. Table Locks B. High-Low Gearbox Shifter Knob N. Longitudinal Scale C. Motor Speed Dial O. Milling Table D. Spindle Forward Reverse Switch P.

  • Page 8: Safety

    M1110 Mill with Dovetail Column SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of impor- tance of the safety messages.
  • Page 9 M1110 Mill with Dovetail Column 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area.

  • Page 10: Additional Safety For Milling Machines

    M1110 Mill with Dovetail Column Additional Safety for Milling Machines READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury conditions.

  • Page 11: Electrical

    "Test Run" portion of this manual. 110V Operation The Model M1110 operates on a 110V power supply. We Figure 2. 5-15 plug and receptacle. recommend connecting this machine to a dedicated cir- cuit with a verified ground, using the circuit size below as a minimum.

  • Page 12: Setup

    Keep machine disconnected from The following is a description of the main components power until instructed otherwise. shipped with the Model M1110. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the pack- aging materials carefully.

  • Page 13: Machine Placement

    M1110 Mill with Dovetail Column Machine Placement Cleaning Machine • Bench Load: This machine distributes The table and other unpainted parts of your a heavy load in a small footprint. Some machine type are coated with a waxy grease workbenches or tool tables may require...

  • Page 14: Bench Mounting

    M1110 Mill with Dovetail Column Bench Mounting Four leveling feet have been included with your mill. However, for greater safety and better performance, your mill should be bolted to a workbench to provide maxi- mum rigidity and safety. Secured Mounting To mount the mill to the workbench, do these steps: 1.

  • Page 15: Test Run And Spindle Break-In

    M1110 Mill with Dovetail Column Test Run and Spindle Break-In The Model M1110 has two speed ranges: Low range is NOTICE 0–1000; high range is 0–2000 RPM. It is essential to closely follow the proper break-in procedures to ensure the spindle DO NOT leave the area while break-in bearings break-in before putting a load on the mill.

  • Page 16: Operations

    M1110 Mill with Dovetail Column OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowl- edge and skills to operate this machine.

  • Page 17: Spindle Height Control

    M1110 Mill with Dovetail Column Spindle Height Control Spindle height is changed by unlocking the quill lock lever Quill Lock Lever and using the quill feed levers (Figure 11). To change the spindle position, do these steps: 1. Unlock the quill lock lever.

  • Page 18: Headstock Travel

    M1110 Mill with Dovetail Column Headstock Travel (z-Axis and Rotation) Headstock height is adjustable in the vertical Z-axis to accept large workpieces. Your mill has a dovetailed slide that allows you to reposition the headstock and change tooling without losing your alignment with a hole or mill- ing path.

  • Page 19: Drill Chuck

    M1110 Mill with Dovetail Column Drill Chuck To remove the chuck and arbor from the spindle, do these steps: 1. DISCONNECT THE MILL FROM POWER! 2. Remove the drawbar safety cap (Figure 17). 3. Lock the quill in place with the quill lock.

  • Page 20: R-8 Collets

    Your Model M1110 features an R-8 spindle taper, 4. Loosen the drawbar but DO NOT remove it. which gives the freedom to use standard R-8 collets.

  • Page 21: Control Panel

    M1110 Mill with Dovetail Column Control Panel It is vital that you become familiar with the power con- trols before operating the Model M1110 (Figure 18). A. EMERGENCY STOP Button: Immediately cuts power to the system. Once pressed, this button must be twisted until it pops out to return power to the switches.

  • Page 22: Calculating Spindle Rpm

    M1110 Mill with Dovetail Column Calculating Spindle Closely follow the proper cutting speed and Cutting Speeds for High Speed Steel (HSS) proper feed to reduce undue strain on all mov- Cutting Tools ing parts and increase operator safety. Workpiece Material Cutting Speed (sfm) Aluminum &...

  • Page 23: Milling/Drilling

    M1110 Mill with Dovetail Column Milling/Drilling Tapping This mill is designed to use most end mills, drill This mill is designed to turn very slowly for bits, and face cutters that are 2" in diameter or through-hole tapping operations. The wayed col- less.

  • Page 24: Accessories

    M1110 Mill with Dovetail Column Accessories The following M1110 milling machine accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a cur- rent listing of dealers at: 1-800-545-8420 or at sales@woodstockint.com.
  • Page 25 M1110 Mill with Dovetail Column The Shop Fox Model M1078—6" Precision Rotary Table: Has the following great features: 4 T-slots for ⁄ " studs, 4˚ per rotation of the hand wheel, 10 minute vernier resolution, whole degree marks on table, coolant trough...

  • Page 26: Maintenance

    M1110 Mill with Dovetail Column MAINTENANCE Always disconnect power to the machine before performing main- tenance. Failure to do this may result in serious personal injury. Basic Schedule One on Each Side For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

  • Page 27: Cutting Fluids

    M1110 Mill with Dovetail Column SERVICE Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop!

  • Page 28: Gibs And Backlash

    M1110 Mill with Dovetail Column Gibs and Backlash During the life of your mill drill, you may have to adjust the gibs and the handwheels to remove any lash or loose- ness that is a result of normal wear. Do not overtighten the gibs or half-nuts, or premature wear will occur.
  • Page 29 M1110 Mill with Dovetail Column To adjust the headstock gibs, do these steps: Upper Gib Screw 1. DISCONNECT THE MILL FROM POWER! 2. Loosen the headstock lock lever (Figure 32). 3. Loosen or tighten the upper and lower gib screws (Figure 32) in an alternating manner to adjust the headstock gib.

  • Page 30: Service Lubrication

    M1110 Mill with Dovetail Column Service Lubrication 4. Carefully lift and swing the cabinet assem- On an annual basis, or every six months under heavy use, we recommend that you clean and bly out of the way from the column.
  • Page 31 M1110 Mill with Dovetail Column Replacing Motor Brushes After some period of time, the carbon brushes on the DC motor will need to be replaced. Always replace the brushes in pairs. Use part # XM11102242. Carbon Brush To replace the motor brushes, do these steps: 1.

  • Page 32: Replacing Motor Brushes And Fuse

    M1110 Mill with Dovetail Column Wiring Diagram WARNING (M1110) ACCIDENTAL INJURY HAZARD! Disconnect power supply before adjustments, setup, or maintenance! Universal Motor Motor MOTOR ROTATION A1 B1 C1 SWITCH B2 C2 10A Fuse Power Light Speed Control Knob Power Switch...

  • Page 33: Electrical Components

    M1110 Mill with Dovetail Column Electrical Components Figure 37. Emergency stop switch, and power and fault indicator lamps. Figure 36. Motor power supply circuit board. -31-...
  • Page 34 M1110 Mill with Dovetail Column Electrical Components Figure 38. Motor speed dial. Figure 39. Motor rotation switch. Figure 40. Main power switch. -32-...

  • Page 35: Headstock

    M1110 Mill with Dovetail Column Headstock -33-...

  • Page 36: Column, Table, And Column

    M1110 Mill with Dovetail Column Column and Table -34-...
  • Page 37 M1110 Mill with Dovetail Column PART # DESCRIPTION PART # DESCRIPTION 1001 XM11101001 TRANSMISSION GEAR 1052 XM11101052 QUILL HANDLE 1002 XM11101002 DIAL FORK 1053 XM11101053 SHAFT 1003 XM11101003 SMALL GEAR RACK 1054 XM11101054 BUSHING 1005 XM11101005 DUST CAP 1055 XM11101055...
  • Page 38 M1110 Mill with Dovetail Column PART
# DESCRIPTION PART
# DESCRIPTION 2100 XPK34M KEY
5
X
5
X
20 2149 XPB73M HEX
BOLT
M10-1.5
X
50 2101 XPSB16M CAP
SCREW
M4-.7
X
16 2150 XPRP39M ROLL
PIN
4
X
20 2102 XPLW02M LOCK
WASHER
4MM 2151 XPRP56M ROLL
PIN
4
X
25 2103 XPK37M KEY
4
X
4
X
16 2152 XPRP73M ROLL
PIN
4
X
30 2104 XPSB18M CAP
SCREW
M4-.7
X
8 2153 XM11102153 SCALE 2105 XPR06M EXT
RETAINING
RING
16MM...
  • Page 39 M1110 Mill with Dovetail Column PART # DESCRIPTION PART # DESCRIPTION 2218 XM11102218 EMERGENCY STOP SWITCH 2236 XPWR810 WRENCH 8 X 10 2219 XM11102219 REV/OFF/FWD SWITCH 2237 XPAW03M HEX WRENCH 3MM 2220 XM11102220 PC BOARD 2238 XPAW04M HEX WRENCH 4MM...

  • Page 40: Label Placement

    M1110 Mill with Dovetail Column Label Placement Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again.
  • Page 41 Warranty SHOP FOX Woodstock International, Inc. warrants all machinery to be free of defects from workman- ® ship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or acci- dents, lack of maintenance, or reimbursement of third party expenses incurred.
  • Page 42 2. How long have you been a woodworker/metalworker? _____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years 3. How many of your machines or tools are Shop Fox ® _____ 0-2 _____ 3-5 ____ 6-9 _____ 10+ 4.
  • Page 43 FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

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