Shop fox M1111 Owner's Manual

Shop fox M1111 Owner's Manual

Milling machine w/dovetail column
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MODEL M1111
MILLING MACHINE
W/DOVETAIL COLUMN
OWNER'S MANUAL
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © MAY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED DECEMBER 2007.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
#9074CR

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Summary of Contents for Shop fox M1111

  • Page 1 MODEL M1111 MILLING MACHINE W/DOVETAIL COLUMN OWNER'S MANUAL Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © MAY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED DECEMBER 2007. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
  • Page 2 ����������������������������������������������������������������������� �������������������������������������������������������������� ���������������������������������������������������������������������� �������������������������������������������������������������������� ������������������������ ����������������������������������������������������������������������� ������������������������������������������������������������������������ ������������������������������������������������������������������� ����������������������������������������������������������������� ���������������������������������������������������������������������� ����������������������������������������������� ���������������������������������������������������������������� �������������������������������������������������������������������� ������� �������������������������������������������������������������������� ����������������������������������������������������������������������� ���������������������������������������������������������������������� ������������������������������������� �� ���������������������������� �� ������������������������������������������������������������������ �� ���������������������������������������������������� ������������������������������������������������������������������ ������������������������������������������������������������������ �������������������������������������������������������������������� ��������������������������������������������������������������������� ��������������������������...
  • Page 3: Table Of Contents

    Contents INTRODUCTION ........2 Table Travel ........15 Woodstock Technical Support ....2 Headstock Travel ........16 Machine Specifications ......3 Drill Chuck ........17 Identification ........5 R-8 Collets ........18 Control Panel ........19 SAFETY ..........6 Calculating Spindle RPM .......20 Safety Instructions for Machinery ..... 6 Milling/Drilling Mode ......21 Additional Safety for Milling Machines ..
  • Page 4: Introduction

    M1111 Mill with Dovetail Column INTRODUCTION Woodstock Technical Support Your new SHOP FOX Mill with Dovetail Column has been specially designed to provide many years of ® trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
  • Page 5: Machine Specifications

    M1111 Mill with Dovetail Column MACHINE SPECIFICATIONS Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz MODEL M1111 MILLING MACHINE WITH DOVETAIL COLUMN Machine Motor: Specifications Type .............220V Brushless DC Motor (BLDC) Horsepower ..................1HP Amps ...................12 Amp Phase ....................Single...
  • Page 6 M1111 Mill with Dovetail Column General: Spindle Travel ................... 2 ⁄ " Drawbar ................⁄ " x 20 TPI Spindle Taper ..................R8 Swing ....................18" Longitudinal Table Travel ..............15 ⁄ " Cross Table Travel ................5 ⁄ " Head Travel ..................14 ⁄...
  • Page 7: Identification

    M1111 Mill with Dovetail Column Identification Figure 1. M1111 Identification. M. Table Locks A. Safety Cap and Drawbar N. Longitudinal Scale B. Fine Feed Knob O. Milling Table C. Headstock Tilt Scale P. Quill Handle Tapping Button D. Main Power Switch Q.
  • Page 8: Safety

    M1111 Mill with Dovetail Column SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of impor- tance of the safety messages.
  • Page 9 M1111 Mill with Dovetail Column 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area.
  • Page 10: Additional Safety For Milling Machines

    M1111 Mill with Dovetail Column Additional Safety for Milling Machines READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury conditions.
  • Page 11: Electrical

    "Test Run" portion of this manual. 110V Operation The Model M1111 is designed for a 110V power supply; Figure 2. 5-15 plug and receptacle. however, the motor receives 220V current from the built- in 110V–to–220V power inverter.
  • Page 12: Setup

    Keep machine disconnected from The following is a description of the main components power until instructed otherwise. shipped with the Model M1111. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the pack- aging materials carefully.
  • Page 13: Machine Placement

    M1111 Mill with Dovetail Column Machine Placement Cleaning Machine • Bench Load: This machine distributes The table and other unpainted parts of your a heavy load in a small footprint. Some machine type are coated with a waxy grease workbenches or tool tables may require...
  • Page 14: Bench Mounting

    M1111 Mill with Dovetail Column Bench Mounting Four leveling feet have been included with your mill. However, for greater safety and better performance, your mill should be bolted to a workbench to provide maxi- mum rigidity and safety. Secured Mounting To mount the mill to the workbench, do these steps: 1.
  • Page 15: Test Run And Spindle Break-In

    M1111 Mill with Dovetail Column Test Run and Spindle Break-In The Model M1111 spindle speed can be set from 100–1750 NOTICE RPM. You must follow the proper break-in procedures to ensure the spindle bearings break-in and seat before put- DO NOT leave the area while break-in ting a load on the machine.
  • Page 16: Operations

    M1111 Mill with Dovetail Column OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowl- edge and skills to operate this machine.
  • Page 17: Spindle Height Control

    M1111 Mill with Dovetail Column Spindle Height Control Spindle height is changed by unlocking the quill lock Quill Lock Lever and using the down feed handles or the fine feed knob Fine (Figure 9). The digital spindle height readout indicates Feed the spindle height.
  • Page 18: Headstock Travel

    M1111 Mill with Dovetail Column Headstock Travel (Z-Axis and Rotation) Headstock height is adjustable in the vertical Z-axis to accept large workpieces. For unique milling operations, Headstock Slide the headstock can be tilted right or left between 0° and Lock Lever 90°.
  • Page 19: Drill Chuck

    M1111 Mill with Dovetail Column Drill Chuck To remove the chuck and arbor from the spindle, do these steps: 1. DISCONNECT THE MILL FROM POWER! 2. Remove the drawbar safety cap (Figure 16). 3. Lock the quill in place with the quill lock.
  • Page 20: R-8 Collets

    4. Using the drawbar hex wrench, loosen the Your Model M1111 features an R-8 spindle taper, drawbar but DO NOT remove it. which gives the freedom to use standard R-8 collets.
  • Page 21: Control Panel

    M1111 Mill with Dovetail Column Control Panel Emergency Stop Button: Stops the mill. It is vital that you become familiar with the Rotate the button clockwise until it pops power controls before operating the Model M1111 (see Figure 17). back out to reset it.
  • Page 22: Calculating Spindle Rpm

    M1111 Mill with Dovetail Column Calculating Spindle Closely follow the proper cutting speed and Cutting Speeds for High Speed Steel (HSS) proper feed to reduce undue strain on all mov- Cutting Tools ing parts and increase operator safety. Workpiece Material Cutting Speed (sfm) Aluminum &...
  • Page 23: Milling/Drilling Mode

    M1111 Mill with Dovetail Column Milling/Drilling Mode Tapping Mode This mill is designed to use most end mills, drill This mill is designed to change spindle direction bits, and face cutters that are 2" in diameter or without stopping the spindle first. The wayed less.
  • Page 24: Accessories

    M1111 Mill with Dovetail Column Accessories The following M1111 milling machine accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a cur- rent listing of dealers at: 1-800-545-8420 or at sales@woodstockint.com.
  • Page 25 ". Racks can be bolted to the wall or on the side of a machine for easy access. Figure 24. Clamping kit. The Shop Fox M1091—18-pc. R-8 Boring Head Set The set includes: 2" boring head, 9 carbide tipped boring bars with ⁄...
  • Page 26: Maintenance

    M1111 Mill with Dovetail Column MAINTENANCE One on Each Side Always disconnect power to the machine before performing main- tenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
  • Page 27: Service

    M1111 Mill with Dovetail Column SERVICE Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop!
  • Page 28: Troubleshooting

    M1111 Mill with Dovetail Column Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! Milling Operation and Finish Results...
  • Page 29: Gibs And Backlash

    M1111 Mill with Dovetail Column Gibs and Backlash During the life of your mill drill, you may have to adjust the gibs and the handwheels to remove any lash or loose- ness that is a result of normal wear. Do not overtighten the gibs or half-nuts, or premature wear will occur.
  • Page 30 M1111 Mill with Dovetail Column To adjust the headstock gibs, do these steps: Upper Gib Screw 1. DISCONNECT THE MILL FROM POWER! 2. Loosen the headstock lock lever (Figure 32). 3. Loosen or tighten the upper and lower gib screws (Figure 32) in an alternating manner to adjust the headstock gib.
  • Page 31: Service Lubrication

    M1111 Mill with Dovetail Column Service Lubrication On an annual basis, or every six months under 4. Carefully lift and swing the cabinet assem- heavy use, we recommend that you clean and bly out of the way from the column, and lubricate the headstock leadscrew and gears rest it aside.
  • Page 32: Electrical Components

    M1111 Mill with Dovetail Column Electrical Components 20 Amp Main Power Inverter Switch Fuse 20 Amp Fuse Figure 35. Main power switch and fuse. Figure 34. Motor power supply circuit board. -30-...
  • Page 33 M1111 Mill with Dovetail Column Figure 39. Tachometer electrical. Figure 36. Control panel electrical. Figure 37. Chip guard safety switch. Figure 38. Tapping button slip ring contact. -31-...
  • Page 34: Wiring Diagram

    M1111 Mill with Dovetail Column Wiring Diagram (M1111) ��������������� �������������� ������� ���������� ������ ������� ���� ������ ���������� ����� ��� ������ ������ ������������ ������ �� ������������ � ��� ����� ������������ �� ����������������� Figure 34 ��� �� �� �� �� �� ���...
  • Page 35: Parts

    M1111 Mill with Dovetail Column PARTS Column, Table, and Inverter -33-...
  • Page 36 M1111 Mill with Dovetail Column PART�# DESCRIPTION PART�# DESCRIPTION XM1111100 FLAT�SPRING XM1111154 SPINDLE�SPANNER�WRENCH XPN01M HEX�NUT�M6-1 XP51101 THRUST�BEARING�51101 XM1111102 BALL�OILER XP6001 BALL�BEARING�6001 XPK37M KEY�4�X�4�X�16 XM1111157 ADJUSTABLE�FOOT XPSB15M CAP�SCREW�M5-.8�X�20 XM1111158 BASE XM1111105 UNIVERSAL�LEVER XM1111159 SADDLE XM1111106 OIL�BOTTLE XM1111160 WORKTABLE XM1111107 T-NUTS XM1111161...
  • Page 37: Headstock And Controls

    M1111 Mill with Dovetail Column Headstock and Controls ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ���...
  • Page 38 M1111 Mill with Dovetail Column PART�# DESCRIPTION PART�# DESCRIPTION XM1111201 ARBOR�(R-8/JT-6) XM1111250 LENSE XM1111202 SPINDLE� XM1111251 DIGITAL�SPEED�DISPLAY�UNIT XM1111203 OIL�SEAL� XM1111252 BELT�COVER XM1111204 TAPER�ROLLER�BEARING�32907� XPSB29M CAP�SCREW�M6-1�X�40 XM1111205 OIL�SEAL XM1111254 SPINDLE�COVER�BASE XPN06M HEX�NUT�M5-.8� XPSB17M CAP�SCREW�M4-.7�X�10 XPS79M PHLP�HD�SCR�M3-.5�X�8� XM1111256 SPINDLE�COVER XM1111208 DISPLAY�BRACKET� XM1111257 COGGED�BELT�5M400...
  • Page 39 M1111 Mill with Dovetail Column PART�# DESCRIPTION PART�# DESCRIPTION XPSB16M CAP�SCREW�M4-.7�X�16� XM1111329 SPACER XM1111301 THRUST�WASHER� XM1111330 SUPPORT�FLANGE XM1111302 SLIP-RING�ASSEMBLY� XM1111331 WORM�HANDWHEEL XM1111303 WORM�HOUSING� XPW01M FLAT�WASHER�8MM XP8101� BALL�BEARING�8101� XPN03M HEX�NUT�M8-1.25 XM1111305 SUPPORT�FLANGE� XPN18M ACORN�NUT�M8-1.25 XPSB17M CAP�SCREW�M4-.7�X�10� XPK05M KEY�4�X�4�X�10�� XM1111307 BALL�OILER XPSB33M CAP�SCREW�M5-.8�X�12��...
  • Page 40: Label Placement

    M1111 Mill with Dovetail Column Label Placement Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again.
  • Page 41 Warranty SHOP FOX Woodstock International, Inc. warrants all machinery to be free of defects from workman- ® ship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or acci- dents, lack of maintenance, or reimbursement of third party expenses incurred.
  • Page 42 2. How long have you been a woodworker/metalworker? _____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years 3. How many of your machines or tools are Shop Fox ® _____ 0-2 _____ 3-5 ____ 6-9 _____ 10+ 4.
  • Page 43 FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

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