Shop fox M1111 Owner's Manual
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Shop fox M1111 Owner's Manual

Milling machine w/ dovetail column
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MODEL M1111
MILLING MACHINE 
W/DOVETAIL COLUMN
OWNER'S MANUAL
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © MAY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED JUNE, 2018 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
#9074CR

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  • Page 1   MODEL M1111 MILLING MACHINE  W/DOVETAIL COLUMN OWNER'S MANUAL Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © MAY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED JUNE, 2018 (HE) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China #9074CR...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION ........2 Table Travel ........15 Woodstock Technical Support ....2 Headstock Travel ....... 16 Machine Specifications ......3 Drill Chuck........17 Identification ........5 R-8 Collets ........18 Control Panel ........19 SAFETY ..........6 Calculating Spindle RPM ...... 20 Safety Instructions for Machinery .....

  • Page 4: Introduction

    M1111 Mill with Dovetail Column INTRODUCTION Woodstock Technical Support Your new SHOP FOX Mill with Dovetail Column has been specially designed to provide many years of ® trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
  • Page 5 Motors Main Horsepower....................1 HP Phase....................Single‐Phase Amps......................12A Speed....................3500 RPM Type..................Brushless DC (Class F) Power Transfer ................Cogged Belt Drive Bearings..............Sealed & Permanently Lubricated Centrifugal Switch/Contacts Type............... N/A Model M1111 Machine Specifications, Page 1 of 2...
  • Page 6 3‐16mm Drill Chuck with Key R‐8/JT‐6 Arbor Digital RPM Readout Digital Milling Depth Readout Digital Tapping Controls and RPM Adjustment Tapping Direction Quick‐Shift Buttons on Quill Levers Manual Micro Depth Adjustment Dovetailed Table Ways Dovetailed Column Ways Model M1111 Machine Specifications, Page 2 of 2...

  • Page 7: Identification

    M1111 Mill with Dovetail Column Identification Figure 1. M1111 Identification. M. Table Locks A. Safety Cap and Drawbar N. Longitudinal Scale B. Fine Feed Knob O. Milling Table C. Headstock Tilt Scale P. Quill Handle Tapping Button D. Main Power Switch Q.

  • Page 8: Safety

    M1111 Mill with Dovetail Column SAFETY SAFETY For Your Own Safety, Read Manual Before Operating Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.
  • Page 9 M1111 Mill with Dovetail Column WEARING PROPER APPAREL. Do not wear FORCING MACHINERY. Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.

  • Page 10: Additional Safety For Milling Machines

    M1111 Mill with Dovetail Column Additional Safety for Milling Machines The primary risks of operating a mill are as follows: You can be seriously injured or killed by getting clothing, jewelry, or long hair entangled with rotating cutter/spindle. You can be severely cut or have fingers amputated from contact with the rotating cutter.

  • Page 11: Electrical

    M1111 Mill with Dovetail Column ELECTRICAL Circuit Requirements This machine must be connected to the correct size and The machine must be properly set up type of power supply circuit, or fire or electrical damage before it is safe to operate. DO NOT may occur.

  • Page 12: Extension Cords

    M1111 Mill with Dovetail Column Grounding Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides GROUNDED 110V 5-15 RECEPTACLE a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

  • Page 13: Setup

    The following is a description of the main components shipped with the Model M1111. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packag- ing materials carefully.
  • Page 14 M1111 Mill with Dovetail Column Hardware Recognition Chart USE THIS CHART TO IDENTIFY HARDWARE DURING THE INVENTORY/ASSEMBLY ⁄ " ⁄ " ⁄ " PROCESS. ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ "...

  • Page 15: Machine Placement

    M1111 Mill with Dovetail Column Machine Placement Cleaning Machine Workbench Load The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that Refer to the Machine Specifications for the prevents corrosion during shipment and storage. weight and footprint specifications of your This rust preventative works extremely well, but machine.

  • Page 16: Bench Mounting

    M1111 Mill with Dovetail Column Bench Mounting Four leveling feet have been included with your mill. However, for greater safety and better performance, your mill should be bolted to a workbench to provide maxi- mum rigidity and safety. Secured Mounting To mount the mill to the workbench, do these steps: 1.

  • Page 17: Test Run And Spindle Break-In

    Break-In Serious injury or death can result from using this machine BEFORE The Model M1111 spindle speed can be set from 100–1750 understanding its controls and related RPM. You must follow the proper break-in procedures to safety information. DO NOT operate, or...

  • Page 18: Operations

    M1111 Mill with Dovetail Column OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the...

  • Page 19: Spindle Height Control

    M1111 Mill with Dovetail Column Spindle Height Control Spindle height is changed by unlocking the quill lock Quill Lock Lever and using the down feed handles or the fine feed knob Fine (Figure 9). The digital spindle height readout indicates Feed the spindle height.

  • Page 20: Headstock Travel

    M1111 Mill with Dovetail Column Headstock Travel (Z-Axis and Rotation) Headstock height is adjustable in the vertical Z-axis to accept large workpieces. For unique milling operations, Headstock Slide the headstock can be tilted right or left between 0° and Lock Lever 90°.

  • Page 21: Drill Chuck

    M1111 Mill with Dovetail Column Drill Chuck To remove the chuck and arbor from the spindle, do these steps: 1. DISCONNECT THE MILL FROM POWER! 2. Remove the drawbar safety cap (Figure 16). 3. Lock the quill in place with the quill lock.

  • Page 22: R-8 Collets

    4. Using the drawbar hex wrench, loosen the Your Model M1111 features an R-8 spindle taper, drawbar but DO NOT remove it. which gives the freedom to use standard R-8 collets.

  • Page 23: Control Panel

    M1111 Mill with Dovetail Column Control Panel Emergency Stop Button: Stops the mill. It is vital that you become familiar with the Rotate the button clockwise until it pops power controls before operating the Model M1111 (see Figure 17). back out to reset it.

  • Page 24: Calculating Spindle Rpm

    M1111 Mill with Dovetail Column Calculating Spindle Closely follow the proper cutting speed and Cutting Speeds for High Speed Steel (HSS) proper feed to reduce undue strain on all mov- Cutting Tools ing parts and increase operator safety. Workpiece Material Cutting Speed (sfm) Aluminum &...

  • Page 25: Milling/Drilling Mode

    M1111 Mill with Dovetail Column Milling/Drilling Mode Tapping Mode This mill is designed to use most end mills, drill This mill is designed to change spindle direction bits, and face cutters that are 2" in diameter or without stopping the spindle first. The wayed less.

  • Page 26: Accessories

    M1111 Mill with Dovetail Column Accessories The following M1111 milling machine accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a cur- rent listing of dealers at: 1-800-545-8420 or at sales@woodstockint.com.
  • Page 27 ". Racks can be bolted to the wall or on the side of a machine for easy access. Figure 24. Clamping kit. The Shop Fox M1091—18-pc. R-8 Boring Head Set The set includes: 2" boring head, 9 carbide tipped boring bars with ⁄...

  • Page 28: Maintenance

    M1111 Mill with Dovetail Column MAINTENANCE One on Each Side Always disconnect power to the machine before performing main- tenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

  • Page 29: Service

    M1111 Mill with Dovetail Column SERVICE Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 30 M1111 Mill with Dovetail Column Milling Operation and Finish Results PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Poor surface finishes. 1. Feed rate too fast. 1. Slow feed rate. 2. Dull or bent cutter. 2. Replace or sharpen cutter. 3. Spindle speed incorrect.

  • Page 31: Gibs And Backlash

    M1111 Mill with Dovetail Column Gibs and Backlash During the life of your mill drill, you may have to adjust the gibs and the handwheels to remove any lash or loose- ness that is a result of normal wear. Do not overtighten the gibs or half-nuts, or premature wear will occur.
  • Page 32 M1111 Mill with Dovetail Column To adjust the headstock gibs, do these steps: Upper Gib Screw 1. DISCONNECT THE MILL FROM POWER! 2. Loosen the headstock lock lever (Figure 32). 3. Loosen or tighten the upper and lower gib screws (Figure 32) in an alternating manner to adjust the headstock gib.

  • Page 33: Service Lubrication

    M1111 Mill with Dovetail Column Service Lubrication On an annual basis, or every six months under 4. Carefully lift and swing the cabinet assem- heavy use, we recommend that you clean and bly out of the way from the column, and lubricate the headstock leadscrew and gears rest it aside.
  • Page 34 M1111 Mill with Dovetail Column Electrical Safety Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

  • Page 35: Electrical Components

    M1111 Mill with Dovetail Column Electrical Components 20 Amp Main Power Inverter Switch Fuse 20 Amp Fuse Figure 35. Main power switch and fuse. Figure 34. Motor power supply circuit board. -33-...
  • Page 36 M1111 Mill with Dovetail Column Figure 39. Tachometer electrical. Figure 36. Control panel electrical. Figure 37. Chip guard safety switch. Figure 38. Tapping button slip ring contact. -34-...

  • Page 37: Wiring Diagram

    M1111 Mill with Dovetail Column Wiring Diagram (M1111) Start Capacitor 1200MFD 250VAC WARNING ACCIDENTAL INJURY HAZARD! FUSE 250VAC Disconnect power supply before adjustments, setup, or maintenance! Motor Power Supply PC Board/Inverter Figure 34 S1 K3 K4 +5V SA SB SC...

  • Page 38: Parts

    M1111 Mill with Dovetail Column PARTS Column, Table, and Inverter -36-...
  • Page 39 M1111 Mill with Dovetail Column PART # DESCRIPTION REF PART # DESCRIPTION XM1111100 FLAT SPRING XM1111154 SPINDLE SPANNER WRENCH XM1111101 HEX NUT M6-1 XM1111155 THRUST BEARING 51101 XM1111102 BALL OILER XM1111156 BALL BEARING 6001ZZ XM1111103 KEY 4 X 4 X 16...

  • Page 40: Headstock And Controls

    M1111 Mill with Dovetail Column Headstock and Controls 280 281 286 287 297 298 228-1 303 304 305 230 231 226V2 310 311 223V2 -38-...
  • Page 41 M1111 Mill with Dovetail Column PART # DESCRIPTION REF PART # DESCRIPTION XM1111201 ARBOR R-8/JT-6 XM1111250 LENSE XM1111202 SPINDLE XM1111251 DIGITAL SPEED DISPLAY UNIT XM1111203 OIL SEAL XM1111252 BELT COVER XM1111204 TAPER ROLLER BEARING 32907 XM1111253 CAP SCREW M6-1 X 40...
  • Page 42 M1111 Mill with Dovetail Column REF PART # DESCRIPTION REF PART # DESCRIPTION XM1111300 CAP SCREW M4-.7 X 16 XM1111329 SPACER XM1111301 THRUST WASHER XM1111330 SUPPORT FLANGE XM1111302 SLIP-RING ASSEMBLY XM1111331 WORM HANDWHEEL XM1111303 WORM HOUSING XM1111332 FLAT WASHER 8MM...

  • Page 43: Label Placement

    M1111 Mill with Dovetail Column Label Placement Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again.
  • Page 44 2. How long have you been a woodworker/metalworker? _____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years 3. How many of your machines or tools are Shop Fox ® _____ 0-2 _____ 3-5 ____ 6-9 _____ 10+ 4.
  • Page 45 FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 47 Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.

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