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Hand Crimp Tool for 1.50mm (.059") Pico-SPOX Crimp Terminals
Order No. 63825-9700
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
IPC/WHMA-A-620 Class 2 compliant as indicated on page 2
Modular Crimp Head is removable and can be used in the Air Powered Tool Order No. 63816-
0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700)
Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250
(220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)
This tool is RoHS compliant
SCOPE
Products: 1.50mm (.059") Pico-SPOX Crimp Terminal, Female, 24-26 AWG.
Terminal Series No.
87421
(1) Customer to cut off terminal from reel: 0.15mm (.006") maximum cut-off tab.
(2) See Conditions on page 2.
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed
in the scope.
Doc. No: ATS-6382597HM Release Date: 05-06-13
Revision: B
Application Tooling Specification
Terminal Order No.
(1) Available in Reel
AWG
form only
24
87421-0000
87421-0002
26
INSULATION
CRIMP
SEE NOTE
▲
CUT-OFF TAB
Revision Date: 04-26-18
(2) Insulation Diameter
Wire Size
Maximum
mm²
mm
0.20
1.15
0.12
1.00
BELL MOUTH
SEAM
CONDUCTOR
CRIMP
CONDUCTOR CRIMP
HEIGHT
UNCONTROLLED COPY
Type 4A
Strip Length
In.
mm
In.
.045
1.05-1.54
.041-.061
.039
BEND UP
ROLL
TWIST
BEND
DOWN
Page 1 of 6
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Summary of Contents for molex 63825-9700
- Page 1 Hand Crimp Tool for 1.50mm (.059") Pico-SPOX Crimp Terminals Order No. 63825-9700 Type 4A Application Tooling Specification FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning ...
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Page 2: Operation
Scope Change: As of 06-15-2017, Molex Product Engineering does not recommend the use of 28 AWG and 30 AWG wires in 87421-000* terminals. Terminal 87421-010* should be used for 28 AWG and 30 AWG wires. See the Molex website for appropriate application tooling. - Page 3 Hand Crimp Tool for 1.50mm (.059") Pico-SPOX Crimp Terminals 5. Slide the pre-stripped wire into the terminal. Make sure to aim the wire brush toward the tip point on the wire stop blade. See Figure 2. Align the wire so that it is parallel and sitting into the terminal.
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Page 4: Maintenance
All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. - Page 5 Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. APPLICATIONS FOR THE MODULAR CRIMP HEAD...
- Page 6 E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: ATS-6382597HM Release Date: 05-06-13...
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