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Hand Crimp Tool for Pitch SPOX Crimp Terminals
Order Number
63828-1900
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Modular crimp head is removable and can be used in the Electric Crimp Machine (Order No.
63816-1500), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)
Can also be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280
(220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)
This tool is IPC/WHMA-A-620 Class 2 compliant as indicated on page 2
This tool is RoHS compliant
SCOPE
Products: 2.50mm (.098") Pitch SPOX Wire-to-Board and Wire-to-Wire Crimp Terminal, 22-28 AWG.
Terminal
Series No.
Loose Piece
08-70-0057
08-70-0059
5103
39-00-0189
08-70-1040
5263
08-70-1046
39-00-0152
50802-8100
50802
50802-9101
(1) Customer to cut off terminal from reel: 0.30mm (.012") maximum cutoff tab.
DEFINITION OF TERMS
STRIP
LENGTH
Doc. No: 6382819HM
Revision: D
Application Tooling Specification
Terminal Order No.
(1) Reel
08-70-0056
39-00-0188
08-70-0058
39-00-0387
08-700-0569
39-00-0388
08-700-0589
39-00-0389
39-00-0390
08-70-1039
39-00-0151
08-70-1045
39-00-0159
08-70-1047
39-00-0160
50802-8000
50802-9001
(2) See IPC/WHMA-A-620 conditions on page 2.
BELL MOUTH
BRUSH
Release Date: 04-25-17
Revision Date: 01-08-19
Wire Size
(2) Insulation Diameter
AWG
mm²
22-28
—
1.15-1.90
22-28
—
1.15-1.90
22-28
—
1.15-1.90
CONDUCTOR
CRIMP
BEND UP
TWIST
ROLL
BEND
DOWN
UNCONTROLLED COPY
mm
In.
.045-.075
2.60-3.20
.045-.075
2.40-2.90
.045-.075
2.60-3.20
CRIMP HEIGHT
Type 4A
Strip Length
mm
In.
.102-.126
.094-.114
.102-.126
INSULATION
CRIMP
▲SEE NOTE
Page 1 of 7
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Summary of Contents for molex 63828-1900
- Page 1 Hand Crimp Tool for Pitch SPOX Crimp Terminals Order Number 63828-1900 Application Tooling Specification Type 4A FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning ...
- Page 2 Hand Crimp Tool for Pitch SPOX Crimp Terminals ▲Insulation Crimp Note OVERLAP FORM GEOMETRY PUNCH Due to the terminal’s insulation grip design or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A-620-compliant).
- Page 3 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling are damaged or worn, a new tool must be purchased.
- Page 4 Hand Crimp Tool for Pitch SPOX Crimp Terminals Note: To maintain good brush control and a consistent bell mouth, the crimping instructions must be followed. Note: The tamper-proof ratchet action will not release the tool until it has been fully closed. TERMINAL LOCATOR REPLACEMENT This section describes the procedure for changing locators: Removal...
- Page 5 All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
- Page 6 Hand Crimp Tool for Pitch SPOX Crimp Terminals APPLICATIONS FOR THE MODULAR CRIMP HEAD WARNING: NEVER operate, service, install or adjust this modular crimp head without proper instruction and without first reading and understanding the instructions in the proper manual or specification sheet.
- Page 7 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 6382819HM...
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