molex 63823-4100 Manual
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molex 63823-4100 Manual

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Hand Crimp Tool for CP 2.8 Receptacle Crimp Terminals
Tool Kit
Order No. 63823-4170
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is
installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: CP 2.8 receptacle for 12 - 10 AWG type TXL wire and >3 - 5 mm
(.110") CMC Wire Seal (See Note
Terminal Series No.
64324-1019 64324-1119
64324
64324-2019 64324-2119
Note: Terminal will accommodate the thin wall small insulation with the TXL type American wires and the ID or IR type metric wires.
For TXL-12AWG wire uses Seal color GREY, For TXL-10AWG, 4mm2 and 5mm2 wires use Seal color BLUE.
DEFINITION OF TERMS
BELL MOUTH
CONDUCTOR
WIRE
CUT-OFF
TAB
Doc No: ATS-6382341HM Release Date: 01-19-11
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Available in Reel only
AWG
12-10 TXL
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-off Tab.
STRIP LENGTH
CONDUCTOR
BRUSH
CRIMP
Revision Date: 01-19-11
2
)
Wire Size and Type
mm²
>3 – 5 Type ID & IR
SEAM
SEAL
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63823-4100
type ID and IR wire with 2.80mm
Insulation Diameter
Strip Length
mm
In.
mm
3.4 – 4.0 .134 - .157
4.90-5.10 .193-.201
BEND UP
TWISTING
BEND
DOWN
TYPE 4C
In.
ROLLING
Page 1 of 8

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Summary of Contents for molex 63823-4100

  • Page 1 Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63823-4170 Order No. 63823-4100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Hand Crimp Tool for CP 2.8 Receptacle Crimp Terminals To remove the locator 1. Open the crimp hand tool and unlock the locator latch. 2. Swing the locator open and away from the hand tool. LIFT UP ON 3. Firmly press down on the brass pivot shaft with your thumb, while pulling THE LOCATOR the locator up.

  • Page 4: Maintenance

    Hand Crimp Tool for CP 2.8 Receptacle Crimp Terminals CONDUCTOR INSULATION PUNCH WIRE STOP PUNCH BLADE WIRES AGAINST TERMINAL LOCATOR STOP SEAL LOCATOR WIRE PRE-STRIPPED Figure 5 TERMINAL INSULATION WIRE WITH SEAL CONDUCTOR ANVIL ANVIL Figure 6 5. Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed. Release handles to open the jaws.

  • Page 5: Warranty

    12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 6 Hand Crimp Tool for CP 2.8 Receptacle Crimp Terminals Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool POWER CRIMP HEAD TOOLING KIT TOOLING KIT BATTERY POWERED LOCKING PINS TOOL HAND CRIMP FRAME LONG AND SHORT Figure 8 Figure 9 WARNING: NEVER operate service, install tool kits, or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or...

  • Page 7: Hand Tool Parts List

    Hand Crimp Tool for CP 2.8 Receptacle Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63823-4170 Tool Kit with Locator 63823-4175 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY M4 X 10mm...

  • Page 8: Power Head Parts List

    Tool Kit with Locator 63823-4170 63823-4170 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 11 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382341HM Release Date: 01-19-11 Page 8 of 8 Revision: A Revision Date: 01-19-11...

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