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Hand Crimp Tool for MV-396™ Wire-to-Board Crimp Terminals
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: MV-396™ 3.96 (.156") Pitch Wire-to-Board Crimp Terminals, 18-20 AWG.
Terminal
Series No.
35922
DEFINITION OF TERMS
BRUSH
BELL MOUTH
CONDUCTOR
CRIMP HEIGHT
Doc No: ATS-638235900
Revision: C
Application Tooling
Specification Sheet
Terminal Order No.
Reel
AWG
35922-8011 35922-9002 18-20 0.80-0.50
Customer to cut off terminal from reel: 0.20mm (.008") maximum Cut-off Tab.
STRIP LENGTH
INSULATION CRIMP
▲SEE NOTE
CUT-OFF
TAB
Release Date: 08-26-10
Revision Date: 08-24-12
Insulation Diameter
Wire Size
Maximum
mm²
mm
3.00
.118x
BEND UP
TWISTING
ROLLING
BEND
DOWN
UNCONTROLLED COPY
TYPE 4D
Order No. 63823-5900
Strip Length
In.
mm
In.
3.00-3.50 .118-.138
SEAM
WIRE
Page 1 of 7
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Related Manuals for molex PremiumGrade Series
Summary of Contents for molex PremiumGrade Series
- Page 1 Hand Crimp Tool for MV-396™ Wire-to-Board Crimp Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63823-5900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant as indicated This tool is RoHS compliant, however RoHS compliant is not required...
- Page 2 0.50 2.90-3.00 .114-.118 2.95 .116 58.8 13.2 CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Tool Qualification Notes: LOCATOR 1. Pull Force should be measured with no...
- Page 3 Hand Crimp Tool for MV-396™ Wire-to-Board Crimp Terminals Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button on the back of the hand tool to bring the locator forward through the tooling.
- Page 4 Hand Crimp Tool for MV-396™ Wire-to-Board Crimp Terminals LOCATOR Locator Replacement SQUEEZE See the parts list on the last page of this HERE MAKE SURE document for the proper locator order number. CENTER OF LOCATOR Follow the steps below to replace the locator. IS IN THE SQUEEZE DOWN POSITION...
- Page 5 Hand Crimp Tool for MV-396™ Wire-to-Board Crimp Terminals Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 Description Quantity 63823-5900 Hand Crimp Tool Figure 13 63823-5975 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638235900 Release Date: 08-26-10 Page 7 of 7 Revision: C Revision Date: 08-24-12...
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