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Table of Contents
Hand Crimp Tool for Board-In Crimp Terminals
Modular Crimp Head
Order No. 63823-6670
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
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accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63813-0250 (220 V),
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accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: 4.00mm (.157") Pitch Board-In Crimp Terminal, 18-22 AWG, 0.85mm²; to 0.30mm² metric wire.
Terminal Order No.
Terminal
Series
Reel
50098
50098-8000
Doc No: ATS-6382366HM
Revision: A
Application Tooling
Specification Sheet
Wire Size
Loose
Wire Style
AVS
AVS
50098-8100
AVS
AV
AV
AV
AV
Customer to cut off terminal from reel: 0.20mm (.008") maximum Cut-off Tab.
See crimp specification for the individual Insulation Diameter.
Release Date: 02-23-11
Revision Date: 02-23-11
Insulation Diameter
mm² / AWG
mm
18
20
22
0.85
0.50
1.6-2.6
0.30
0.85
0.50
0.75f
0.50f
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63823-6600
Wire Strip Length
In.
mm
.063-.102
2.50-3.00
.098-.118
In.
Page 1 of 7
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Related Manuals for molex 50098 Series
Summary of Contents for molex 50098 Series
- Page 1 Hand Crimp Tool for Board-In Crimp Terminals TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63823-6670 Order No. 63823-6600 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No.
- Page 2 Hand Crimp Tool for Board-In Crimp Terminals DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH INSULATION SEAM CRIMP ▲SEE NOTE ROLLING TWISTING STRIP BEND LENGTH DOWN CONDUCTOR CUT-OFF TAB COND.CRIMP CRIMP HEIGHT This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH...
- Page 3 Hand Crimp Tool for Board-In Crimp Terminals Insulation Crimp Pull Force Insulation Diameter Wire Size Terminal Height (Ref.) Width (Ref.) Minimum Series No. Wire Style mm² / AWG 2.0-2.2 .079-.087 2.20 .087 2.75 .108 88.0 19.78 1.7-1.8 .067-.071 1.90 .075 2.75 .108 58.7 13.20 1.6-1.7...
- Page 4 Hand Crimp Tool for Board-In Crimp Terminals Note: To maintain good brush control and a consistent bell mouth the crimping instructions must be followed. CONDUCTOR PUNCH INSULATION PUNCH WIRE STOP BLADE WIRE M4 BHCS LOCATOR PIVOT LOCATOR Figure 4 INSULATION ANVIL TERMINAL CONDUCTOR ANVIL...
- Page 5 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
- Page 6 Hand Crimp Tool for Board-In Crimp Terminals Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart below for the correct Manual or Specification Sheet.
- Page 7 63600-0525 Handle Spring 63600-0520 Crimping Spring HANDLE SPRING M4 X 6mm LONG BHCS RATCHET RELEASE LEVER LOCATOR Figure 9 CRIMPING SPRING (2) http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382366HM Release Date: 02-23-11 Page 7 of 7 Revision: A Revision Date: 02-23-11...
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