molex 63823-7970 Specification Sheet
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molex 63823-7970 Specification Sheet

Hand crimp tool for 2.50mm board-in crimp terminals
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Hand Crimp Tool for 2.50mm Board-In Crimp Terminals
Modular Crimp Head
Order No. 63823-7970
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
%
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
%
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: 2.50mm (.098") Board-In Crimp Terminal, 22-28 AWG, UL1007 and UL1569 wires.
Terminal
Series No.
35047
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-6382379HM
Revision: B
Application Tooling
Specification Sheet
Terminal Order No.
Reel
AWG
35047-9800 35047-9802
22-28 0.33-0.08 1.15-1.90
35047-9810
Insulation crimp to meet IPC/WHMA-A-620 Class 2 compliance.
Note: Terminal will accommodate the UL1007 and UL1569 wires.
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-off Tab.
INSULATION
CRIMP
▲SEE NOTE
CUT-OFF TAB
Release Date: 09-02-10
Revision Date: 10-14-10
Wire Size
Insulation Diameter
mm²
mm
.045-.075 2.40-2.90 .094-.114
BELL MOUTH
SEAM
CONDUCTOR
CRIMP
COND.CRIMP
HEIGHT
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63823-7900
Strip Length
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
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Summary of Contents for molex 63823-7970

  • Page 1 Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63823-7970 Order No. 63823-7900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,...

  • Page 2: Operation

    Hand Crimp Tool for 2.50mm Board-In Crimp Terminals OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 – compliant). While the OVERLAP insulation punch profile may appear “lopsided”, this is a INSULATION...
  • Page 3 Hand Crimp Tool for 2.50mm Board-In Crimp Terminals 2. Insert the terminal into the correct profile until the terminal is fully seated and stops. Make sure the wire stop blade is fully in up position. 3. Gently pivot the locator closed. 4.

  • Page 4: Maintenance

    Hand Crimp Tool for 2.50mm Board-In Crimp Terminals Terminal Locator Replacement This section describes the procedure for changing locators. Removal 1. With the tool in the open position, pivot the terminal locator outward. 2. Remove the M4 BHCS. See Figure 6. Installation 1.
  • Page 5 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
  • Page 6 Order No. Description 63816-0000 Hand Crimp Frame (Short) 63816-0050 Hand Crimp Frame (Long) 63823-7970 63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter 63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter 63816-0100 Air Power Tool...

  • Page 7: Parts List

    Hand Crimp Tool for 2.50mm Board-In Crimp Terminals PARTS LIST Hand Crimp Tool 63823-7900 Item Order Number Description Quantity 63823-7970 Modular Crimp Head 63816-0000 Hand Crimp Frame (Short) 63823-7975 Locator 63816-0001 Locking Pin 63600-0525 Handle Spring 63600-0520 Crimping Spring HANDLE...

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63823-7900

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