HIMA HIMatrix F1 DI 16 01 Manual
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HIMA HIMatrix F1 DI 16 01 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
F1 DI 16 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 1.01
HI 800 153 E

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  • Page 1 HIMatrix Safety-Related Controller F1 DI 16 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.01 HI 800 153 E...
  • Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.

  • Page 3: Table Of Contents

    Pulsed Outputs ...................... 20 3.4.4 Reset Key ......................20 Product Data......................21 3.5.1 Product Data F1 DI 16 011 (-20 °C)............... 21 Certified HIMatrix F1 DI 16 01 ................22 HI 800 153 E Rev. 1.01 Page 3 of 42...
  • Page 4 Table of Contents F1 DI 16 01 Start-Up ..............23 Installation and Mounting ..................23 4.1.1 Connection of the Digital Inputs................23 4.1.1.1 Surges on Digital Inputs ..................24 4.1.2 Connection of Digital Pulsed Outputs..............24 4.1.3 Mounting the F1 DI 16 01 in Zone 2 ............... 25 Configuration ......................

  • Page 5: Introduction

    F1 DI 16 01 1 Introduction Introduction This manual describes the technical characteristics of the device and its use. It also includes instructions on how to install, start up and replace it. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.

  • Page 6: Target Audience

    ELOP II Factory Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 7: Formatting Conventions

    F1 DI 16 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs...

  • Page 8: Operating Tips

    1 Introduction F1 DI 16 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 42 HI 800 153 E Rev.

  • Page 9: Safety

    F1 DI 16 01 2 Safety Safety The following safety information, notes and instructions must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent danger results from the product itself.

  • Page 10: Residual Risk

    2 Safety F1 DI 16 01 Residual Risk No imminent danger results from a HIMatrix system itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site.

  • Page 11: Product Description

    (IEC 61508, IEC 61511 and IEC 62061), Cat. 4 (EN 954-1) and PL e (EN ISO 13849-1). Further safety standards, application standards and test standards are specified in the certificate available on the HIMA website. Safety Function The remote I/O is equipped with safety-related inputs. The input values on the inputs are safely transmitted to the connected controller via safeethernet.

  • Page 12: Reaction In The Event Of A Fault

    3 Product Description F1 DI 16 01 3.1.1.1 Reaction in the Event of a Fault If the device detects a fault on a digital input, the user program processes a low level in accordance with the de-energized to trip principle. The device activates the FAULT LED.

  • Page 13: Equipment, Scope Of Delivery

    F1 DI 16 01 3 Product Description For more information on how to configure line control in the user program, refer to the HIMatrix Engineering Manual HI 800 101 E. Equipment, Scope of Delivery The available variants and their part numbers are listed below: Designation Description Part no.

  • Page 14: Type Label

    3 Product Description F1 DI 16 01 Type Label The type plate contains the following details: Product name Bar code (1D or 2D code) Part no. Production year Hardware revision index (HW Rev.) Firmware revision index (FW Rev.) Operating voltage Mark of conformity Figure 3: Sample Type Label...

  • Page 15: Assembly

    F1 DI 16 01 3 Product Description Assembly This chapter describes the layout and function of the remote I/Os, and their communication via safeethernet. 16 01 Figure 4: Front View 16 Digital Inputs Watchdog Safety-Related Processor System 4 Pulsed Outputs Switch Figure 5: Block Diagram...

  • Page 16: Led Indicators

    3 Product Description F1 DI 16 01 3.4.1 LED Indicators The light-emitting diodes (LEDs) indicate the operating state of the remote I/O. The LEDs are classified as follows: Operating voltage LED System LEDs Communication LEDs I/O LEDs 3.4.1.1 Operating Voltage LED Color Status Description...

  • Page 17: System Leds

    F1 DI 16 01 3 Product Description 3.4.1.2 System LEDs While the system is being booted, all LEDs are lit simultaneously. Color Status Description Green Device in RUN, normal operation A loaded user program is being executed (not with remote I/Os). Blinking Device in STOP A new operating system is being loaded.

  • Page 18: Communication Leds

    3 Product Description F1 DI 16 01 3.4.1.3 Communication LEDs All RJ-45 connectors are provided with a green and a yellow LED. The LEDs signal the following states: Status Description Green Full duplex operation Blinking Collision Half duplex operation, no collision Yellow Connection available Blinking...

  • Page 19: Communication

    F1 DI 16 01 3 Product Description 3.4.2 Communication The remote I/O communicates with the associated controller via safeethernet. 3.4.2.1 Connections for Ethernet Communication Property Description Port 2 x RJ-45 Transfer standard 10/100/Base-T, half and full duplex Auto negotiation Auto crossover Connection socket RJ-45 IP address...

  • Page 20: Pulsed Outputs

    3 Product Description F1 DI 16 01 3.4.3 Pulsed Outputs The 4 digital pulsed outputs can be used for Line Control to detect short-circuits and open- circuits on digital inputs, e.g., on an EMERGENCY STOP button complying with Cat. 4 in accordance with EN 954-1.

  • Page 21: Product Data

    F1 DI 16 01 3 Product Description Product Data General Response time ≥ 20 ms Ethernet interfaces 2 x RJ-45, 10/100BaseT (with 100 Mbit/s) with integrated switch Operating voltage 24 VDC, -15 %...+20 %, w ≤ 15 %, from a power supply unit with safe insulation in accordance with IEC 61131-2.

  • Page 22: Certified Himatrix F1 Di 16 01

    3 Product Description F1 DI 16 01 Certified HIMatrix F1 DI 16 01 HIMatrix F1 DI 16 01 EMC, ATEX Zone 2 TÜV IEC 61508 1-7:2000 up to SIL 3 IEC 61511:2004 EN 954-1:1996 up to Cat. 4 TÜV ATEX...

  • Page 23: Start-Up

    F1 DI 16 01 4 Start-Up Start-Up To start up the remote I/O, it must be mounted, connected and configured in the programming tool. Installation and Mounting The remote I/O is mounted on a 35 mm DIN rail such as described in the HIMatrix System Manual for Compact Systems.

  • Page 24: Surges On Digital Inputs

    4 Start-Up F1 DI 16 01 4.1.1.1 Surges on Digital Inputs Due to the short cycle time of the HIMatrix systems, a surge pulse as described in EN 61000-4-5 can be read in to the digital inputs as a short-term high level. The following measures ensure proper operation in environments where surges may occur: 1.

  • Page 25: Mounting The F1 Di 16 01 In Zone 2

    2. The enclosure in use must be able to safely dissipate the generated heat. Depending on the output load and supply voltage, the HIMatrix F1 DI 16 01 has a power dissipation ranging between 7 W and 17 W.

  • Page 26: Configuration

    4 Start-Up F1 DI 16 01 Configuration The remote I/O can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used depends on the revision status of the operating system (firmware): ELOP II Factory is required for operating system versions prior to 7. SILworX is required for operating system version 7 and beyond.

  • Page 27: Module Tab

    F1 DI 16 01 4 Start-Up 4.3.2.1 Module Tab The Module tab contains the following system parameters. System parameter Data Description type USINT Number of pulsed outputs (supply outputs) DI No. of Pulse Channel Coding Description No pulsed output planned for LS/LB detection Pulsed output 1 planned for LS/LB detection...

  • Page 28: Di 16: Do-Channels Tab

    4 Start-Up F1 DI 16 01 4.3.2.2 DI 16: DO-Channels Tab The DI 16: DO-Channels tab contains the following system parameters. System Data Description parameter type Channel no. Channel number, defined by default -> Error BYTE Error code of the individual digital pulsed output channels: Code Coding Description...

  • Page 29: Configuring A Remote I/O Using Elop Ii Factory

    F1 DI 16 01 4 Start-Up Configuring a Remote I/O Using ELOP II Factory 4.4.1 Configuring the Inputs and Outputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (inputs) using ELOP II Factory. Refer to the System Manual for Compact Systems or the online help for more details.

  • Page 30: Digital Inputs F1 Di 16 01

    4 Start-Up F1 DI 16 01 4.4.3 Digital Inputs F1 DI 16 01 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of the module, target value: 0x002D [45 Mod. Error Code Module error code [WORD] Coding Description...

  • Page 31: Pulsed Outputs F1 Di 16 01

    F1 DI 16 01 4 Start-Up 4.4.4 Pulsed Outputs F1 DI 16 01 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of the module, target value: 0x002D [45 Mod. Error Code Module error code [WORD] Coding Description...

  • Page 32: Operation

    5 Operation F1 DI 16 01 Operation The remote I/O can only operate together with a controller. No specific monitoring is required for remote I/Os. Handling Handling of the remote I/O during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.1. The device's diagnostic history can also be read using the programming tool.

  • Page 33: Maintenance

    6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! Load the operating system using the programming tool.

  • Page 34: Decommissioning

    7 Decommissioning F1 DI 16 01 Decommissioning Remove the supply voltage to decommission the device. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. Page 34 of 42 HI 800 153 E Rev. 1.01...

  • Page 35: Transport

    F1 DI 16 01 8 Transport Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission.

  • Page 36: Disposal

    F1 DI 16 01 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 36 of 42...

  • Page 37: Appendix

    F1 DI 16 01 Appendix Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ELOP II Factory Programming tool for HIMatrix systems ElectroMagnetic Compatibility European Norm ElectroStatic Discharge...

  • Page 38: Index Of Figures

    Appendix F1 DI 16 01 Index of Figures Figure 1: Connections to Safety-Related Digital Inputs Figure 2: Line Control Figure 3: Sample Type Label Figure 4: Front View Figure 5: Block Diagram Figure 6: Sample MAC Address Label Figure 7: Label for Ex Conditions Page 38 of 42 HI 800 153 E Rev.

  • Page 39: Index Of Tables

    F1 DI 16 01 Appendix Index of Tables Table 1: HIMatrix System Variants Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Part Numbers Table 5: Operating Voltage LED Table 6: System LEDs Table 7: Ethernet Indicators Table 8: I/O LEDs Table 9: Ethernet Interfaces Properties...

  • Page 40: Index

    Appendix F1 DI 16 01 Index diagnosis..........32 part number ..........13 fault reaction safeethernet..........19 digital inputs .........12 SRS ............13 Page 40 of 42 HI 800 153 E Rev. 1.01...
  • Page 42 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Tel: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1025)

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