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HIMatrix Safety-Related Controller CPU 03 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.00 HI 800 479 E...
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HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website at http://www.hima.de and http://www.hima.com.
Network Ports Used for Ethernet Communication ..........18 3.4.6.3 Connections for Fieldbus Communication ............. 18 3.4.7 Reset Key ......................19 3.4.8 Monitoring the Operating Voltage ................19 Product Data......................20 Certified HIMatrix F60 CPU 03 ................20 HI 800 479 E Rev. 1.00 Page 3 of 38...
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Table of Contents CPU 03 Start-up ..............21 Installation and Mounting ..................21 4.1.1 Mounting and Removing the Modules ..............21 Numbering of Slots ....................22 Sequence of Events Recording (SOE)..............22 Configuring the Controller with SILworX ............23 4.4.1 Processor Module ....................
HIMax system as an example Table 1: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.
1 Introduction CPU 03 Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs...
CPU 03 1 Introduction 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. HI 800 479 E Rev.
2 Safety CPU 03 Safety The following safety information, notes and instructions must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent danger results from the product itself.
CPU 03 2 Safety Residual Risk No imminent danger results from a HIMatrix system itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site.
(IEC 61508, IEC 61511 and IEC 62061) and PL e (EN ISO 13849-1). Further safety standards, application standards and test standards are specified in the certificate available on the HIMA website. Module's faults are signaled by the ERR LED located on the front plate, see Chapter 3.4.3.
CPU 03 3 Product Description Equipment and Scope of Delivery The following list specifies the available components and the corresponding part numbers: Designation Description Part no. CPU 03 SILworX Central module, 98 2200139 for SILworX programming tool Table 3: Part Numbers 3.2.1 IP Address and System ID (SRS) A transparent label is delivered with the device to allow one to note the IP addresses of the...
3 Product Description CPU 03 Structure This chapter describes the layout and function of the plug-in module, and its communication via safeethernet. 3.4.1 Block Diagram Communication System (COM) Watchdog I/O Bus Module Safety-Related Processor System (CPU) Program Memory Data Memory in NVRAM Figure 2: Block Diagram Page 12 of 38...
3 Product Description CPU 03 3.4.3 LED Indicators The light-emitting diodes (LEDs) indicate the operating state of the device. The LEDs are classified as follows: System LEDs Program LEDs Communication LEDs Fieldbus LEDs When the supply voltage is switched on, a LED test is performed and all LEDs are briefly lit simultaneously.
CPU 03 3 Product Description 3.4.3.2 Program Light Emitting Diodes While the controller is being booted, all LEDs are lit simultaneously. Color Status Description Green The controller is in the RUN state. The user program is in the RUN or FREEZE state. The controller is in the OPERATE state.
3 Product Description CPU 03 3.4.3.3 Communication LEDs All RJ-45 connectors are provided with a small green and a yellow LEDs. The LEDs signal the following states: Status Description Green Full duplex operation Blinking1 IP address conflict, all communication LEDs are blinking Blinking-x Collision Half duplex operation, no collision...
CPU 03 3 Product Description 3.4.6 Communication The Ethernet interfaces and fieldbus interfaces of the CPU 03 module are used to communicate with external systems. The controller communicates with remote I/Os via safeethernet. Up to 128 redundant safeethernet connections can be configured. When configuring safety-related communication, observe the instructions specified in the SILworX Communication Manual.
3 Product Description CPU 03 3.4.6.2 Network Ports Used for Ethernet Communication UDP ports SNTP (time synchronization between PES and remote I/O, PES and external devices) Modbus (can be modified by the user) 6010 safeethernet and OPC 6005/ 6012 If TCS_DIRECT was not selected in the HH network 8000 Programming and operation with SILworX 8004...
CPU 03 3 Product Description 3.4.7 Reset Key The device is equipped with a reset key. The key is only required if the user name or password for administrator access is not known. If only the IP address set for the device does not match the PADT (PC), the connection can be established with a Route add entry on the PC.
Version 3.0 November 2005 Table 13: Certificates Further safety standards and application standards are specified in the certificate. The certificate and the EC Type-Examination Certificate are available on the HIMA website at www.hima.com. Page 20 of 38 HI 800 479 E Rev. 1.00...
CPU 03 4 Start-up Start-up To start up the controller, it must be mounted, connected and configured in the programming tool. Installation and Mounting The module is mounted in the subrack of the modular HIMatrix F60 system. 4.1.1 Mounting and Removing the Modules To mount and remove the modules, the connection cable clamp terminals must be unplugged.
4 Start-up CPU 03 Numbering of Slots Slots 1 and 2 on the F60 subrack are reserved for the PS 01 power supply module and CPU module, respectively. Any type of I/O modules can be plugged in to slots 3...8. The module slots in SILworX are numbered as follows: Module Slot on the rack...
CPU 03 4 Start-up Configuring the Controller with SILworX The SILworX Hardware Editor represents the modular HIMatrix F60 system as a subrack with the following modules: one processor module (CPU) one communication module (COM) Double-click the module to open the detail view with the corresponding tabs. Refer to the Safety Manual for the HIMatrix system for more details on how to configure the processor module for safety-related operation.
4 Start-up CPU 03 Parameter Description ARP Aging Time [s] A processor or COM module stores the MAC addresses of the communication partners in a MAC/IP address assignment table (ARP cache). If in a period of 1x...2x ARP Aging Time ... - ...
CPU 03 4 Start-up 4.4.1.2 Tab: Routings The Routings tab contains the following parameters: Parameter Description Name Denomination of the routing settings IP Address Target IP address of the communication partner (with direct host routing) or network address (with subnet routing). Range of values: 0.0.0.0...255.255.255.255 Default value: 0.0.0.0 Subnet Mask...
4 Start-up CPU 03 4.4.1.4 Tab: VLAN (Port-Based VLAN) For configuring the use of port-based VLAN. Should VLAN be supported, port-based VLAN should be off to enable each port to communicate with the other switch ports. For each port on one switch, the user can define which other ports of the switch received Ethernet frames may be sent to.
CPU 03 4 Start-up 4.4.1.6 Tab: Mirroring Mirroring is used to configure whether the module should duplicate Ethernet packets on a given port such that they can be read from a device connected to that port, e.g., for test purposes. The following parameters define how a given port should work: This port does not participate to the mirroring process.
5 Operation CPU 03 Operation The module runs within a HIMatrix subrack and does not require any specific monitoring. Handling Handling of the controller during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3. The device diagnostic history can also be read using the programming tool SILworX.
CPU 03 6 Maintenance Maintenance No maintenance measures are required during normal operation. If a device or module fails, it must be replaced with a faultless device or module of the same type or with an approved replacement model. Only the manufacturer is authorized to repair the device/module. Faults If the test harnesses detect faults in the processor system, the device is rebooted.
6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! Load the operating system using the programming tool.
CPU 03 7 Decommissioning Decommissioning Remove the supply voltage to decommission the module. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 479 E Rev. 1.00 Page 31 of 38...
8 Transport CPU 03 Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission. Page 32 of 38 HI 800 479 E Rev.
9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 479 E Rev. 1.00...
Appendix CPU 03 Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ElectroMagnetic Compatibility European Norm ElectroStatic Discharge FieldBus Function Block Diagrams Field Termination Assembly Fault Tolerance Time ICMP...
CPU 03 Appendix Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Front View of CPU 03 Index of Tables Table 1: Additional Relevant Documents Table 2: Environmental Requirements Table 3: Part Numbers Table 4: Blinking Frequencies of LEDs Table 5: System Light Emitting Diodes...
Appendix CPU 03 Index diagnosis..........28 safeethernet..........17 part numbers..........11 specifications ........... 20 reset key ..........19 SRS ............11 Page 36 of 38 HI 800 479 E Rev. 1.00...
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HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1124)
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