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Related Manuals for Comeup CHAMPIONSHIP WINCH
Summary of Contents for Comeup CHAMPIONSHIP WINCH
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Page 2: Warranty
Automotive Winch Limited One(1) Warranty for Mechanical Components Limited One (1) Year Warranty for Electrical Components WARRANTY Industries Inc. ( ) warrants to the original purchaser that the mechanical components and electrical components of the Blazer will be free of defects in material and workmanship for one (1) year. All mounting kits and other accessories carry one (1) year limited warranty against defects in material workmanship. - Page 3 Championship Winch Thank you for purchasing a Winch. This manual covers operation and maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. We reserve the right to make changes without notice because of continued product improvement.
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Page 4: Safety Requirement
Safety Requirement General Rules In some cases, the operator of a winch may be required to have qualifications according to ！ applicable laws and ordinances. Check safety and environmental conditions prior to and during use. ！ Only use correctly rated synthetic rope in construction, strength. ！... - Page 5 I I . Performance Data Rated line pull: 3,630 kg ( 8,000 lb ) single line Line speed (1 layer): 50 mpm / 164 fpm 96 A at 12V at no load Motor: 5,250 w / 7.0 hp 12V series wound x 2 pcs Gear ratio: 3-stage spur gear train 33.5:1 Clutch (freespooling):...
- Page 6 Wiring Diagram Yellow White Remote control The winch is supplied with twin 7.0 hp series wound motors and twin contactor kits each, please be compliance with the following wiring tips. 1. Use 2/0 AWG (America Wire Gauge for 60-70 mm2 in area) lead (red) from the contactors kits to the positive (+) battery terminal.
- Page 7 IV . Winching Principles Calculating Fleet Angle To obtain the best synthetic rope service, the direction of pull will be on a horizontal within ±10 degrees and perpendicular to be centerline of the winch drum within ±10 degrees. If the fleet angle is bigger than the recommended angles, a good spooling cannot be obtained as the rope will spoon on to one side of the rope drum.
- Page 8 = 2,460 kg ≒ 5,412 lb of effect required to meter in ten meters (High / Distance) recover the vehicle Winching V.S. Hoisting A pulling winch should not be used for lifting. Please refer to Comeup’s website to view our full range of lifting winches.
- Page 9 V. Accessories Hawse Fairlead The basic hawse fairlead is designed to guide the synthetic rope to and from the winch drum. Do not use cast steel hawse fairleads as they have sharp edges and they do not have enough radius for the rope to bend over. Snatch Block An important aid to successful winching is the use of snatch block, which can be used to increase the pulling...
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Page 10: Operation
VI. Operation Control with Thermal Sensor – Warning LEDs The warning LEDs are shown on the remote control. You shall stop operation and allow winch to cool (Green LED) when the Red LED was illuminated. Functions LEDs Plug in the Winch Green Normal Winching Green... -
Page 11: Synthetic Rope Replacement
Synthetic Rope Replacement 1). Disengage the winch, remove existing rope and replace hawse if necessary. 2). Guide the new rope through the collar and make a firm self-knob (Fig 1 & 2). 3). Leave about 20 – 25 cm / 8” – 10” rope on the drum (Fig. 3) and Cut the lateral side of the end by 45°... -
Page 12: Brake Adjustment
Brake Adjustment ● Braking device is composed of a mechanic ratchet brake and, in general, it is not essential to have the brake adjusted, unless the brake distance from the time of braking until stopping is be beyond 1.5% of rope length to the wound in during 1 minute. ●... -
Page 13: Maintenance Schedule
VII. Maintenance Schedule ● Ensure that a responsible person carries out all inspections as per schedule. ● Inspections are dived into Daily, Monthly and Quarterly. Classification of check Periodical Item Checking method Checking reference Daily Monthly Quarterly Installation Loosening and center Checking of Existence of abnormalities... -
Page 14: Troubleshooting
VII. Trouble Shooting Symptom Possible Cause Remedy Cut circuit Check battery lead Recharge or replace battery (at least Weak battery 650CCA) Damaged over-load protector(option) Replace over-load protector(option) Winch will not Bad connection of wiring Reconnect tightly Damaged contactor Replace contactor operate Cut circuit on switch Replace switch... -
Page 15: Replacement Parts List
IX. Replacement Parts List... - Page 16 Item No. Description Part No. Motor 12V 882698 Motor support rack kit 882699 gear kit 882700 gear kit 882701 Stopper 882702 Ratchet stopper kit 882703 gear kit 882704 Gear box kit 882705 Drum kit 882706 Transmitter shaft 882707 Clutch socket kit 882708 12-1 Tie bar kit...
- Page 17 NOTES...
- Page 19 COMEUP INDUSTRIES INC. No.139, Jieyukeng Rd., Ruifang Dist., New Taipei City 22453, Taiwan TEL:+886-2-24971788 FAX:+886-2-24971699 Email: info@comeup.com.tw PN 882722 Ver:0 http://www.comeupwinch.com Specifications subject to change without notice...
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