Comeup CWS-80 Instruction Manual
Compact winch
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- Instruction manual (18 pages) ,
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Table of Contents
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Summary of Contents for Comeup CWS-80
- Page 1 COMPACT WINCH...
- Page 3 Compact Winch Limited One (1) Year Warranty Statement COMEUP Industries Inc. ( ) warrants to the original purchaser that the mechanical components and electrical components of the Baby Winch will be free of defects in material and workmanship for one (1) year. All mounting kits and other accessories carry one (1) year limited warranty against defects in material workmanship.
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Page 4: General Safety Precautions
Compact Winch Thank you for purchasing a Winch. This manual covers operation and maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. General Safety Precautions The winch has been designed to give safe and dependable service if operated according to the instructions. -
Page 5: Installation Precaution
Installation Precaution Environmental Precaution WARNING ！ The following environmental conditions may result in the possible causes of winch trouble. ● Low temperature below -10℃, high ● In an organic chemistry or explosive power temperature above 40℃ or humidity above conditions. 90% conditions. -
Page 6: Winch Assembly
Winch Assembly Hanger Winch body Power receptacle Brush Holder Switch receptacle Wire rope Switch connector Reverse winding Over-winding limit lever limit lever Power connector Power plug Pendant Switch Weight Hook (Option ) Mounting The winch designed to be hanged or mounted on a firm or stable bar or a bracket CRH-0710 (as an option). -
Page 7: Lifting Capacity
Power Lead Winch Model Lifting Capacity Switch Cord w/Industry plug CWS-80 80 kg 1.5 mm x 3C x 5 m 1.25 mm x 6C x 10 m CWS-160 160 kg 1.5 mm x 3C x 5 m 1.25 mm x 6C x 10 m... - Page 8 ● Make sure that the load being lifting is well balanced and secured before starting. ● Avoid water splashes on the pendant switch. ● Never wrap the load with the wire rope. ● It is forbidden to lift loads above ●...
- Page 9 III. Winching Principles Percentage Duty Cycle WARNING ！ Never hoist over the rated percentage duty cycle. The life of the winch is depending on the conditions of the load and working frequency. In the long time operation, make sure to use the machine within its short time ratings. Short time ratings means the working duty cycle (%ED) is subject to the rated voltage, rated frequency and a 63% of rated load.
- Page 10 Rope safety factor = 1,270 kg / 230 kg = 5.53 times IV. Compliance with EU Directives Comeup Electric Winches comply with the following regulations 1. European Standards of EN 14492-1 for Power Driven Winches came to effect from 29 December 2009 2.
- Page 11 Extracts from the Directives & Comeup compliance: 1. EN 14492-1 Section 5.15.6 Wire Rope Wire rope minimum break to be twice winch rating 2. EN 14492-1 Section 5.7.2 Rope Drum Rope drum mean diameter to be 10 times the diameter of the wire rope and the flanged drum end plates shall protrude beyond the rope wound on the drum at the top layer by at least 1.5 x the nominal rope diameter.
- Page 12 V. Working Method Preparation before Working ● Be sure to carefully check all safety and environmental conditions. ● A minimum of five (5) wraps of wire rope wound around the drum is necessary. ● A wire rope should be discarded and not be used again if rope shows sign of excessive wear, too many broken wires, corrosion or other defects.
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Page 13: Maintenance And Replacement
Re-lubrication interval depends upon service. Consult your local lubricant distributor on the selection that best fits your climate and application Grease Grade Quantity Intervals NIGI NO.0 CWS-80 CWS-160 CWS-230 CWS-300 Caltex Multifak EP 100 cc 250 cc... -
Page 14: Carbon Brush Replacement
● Brake adjustment procedures. Step 1. Remove retaining ring and spring pin. Step 2. Tighten 2 gear/ 3 shaft for CWS-80 or 3 gear / 4 shaft for CWS-160/230/300 counter-clockwise until holding to the ratchet. Step 3. Find the closed pole between spring pins and fit plate (one between four selections),... - Page 15 ● A suggested distance (S) between the limit lever and winch bottom is as follows. Winch Model CWS-80 CWS-160 CWS-230 CWS-300 Suggested Distance (S) 80-100 mm...
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Page 16: Wiring Diagram
VII. Wiring Diagram CWS-80/160/230/300 Winches Standard Version 100~120V 200~240V POWER SOURCE POWER SOURCE MOTOR MOTOR POWER CORD RECEPTACLE POWER CORD RECEPTACLE BRIDGE RECTIFIER BRIDGE RECTIFIER D-RESISTOR D-RESISTOR1 RESISTOR RESISTOR GROUNDING D-RESISTOR GROUNDING ZNR1 LIMIT SWITCH LIMIT SWITCH SWITCH CORD RECEPTACLE... - Page 17 VIII. Checking and Trouble Shooting Checking Reference Remark：1. The specified person performs the checking of winch. 2. Divide the checking into daily checking and periodic checking. 3. The checking items and checking method in daily and periodic checking shall be carried out and different according to the using frequency. Classification of Checks Periodical Checking Items...
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Page 18: Trouble Shootings
Trouble Shootings Checking the winch for smooth operation by pressing up and down button of pendant switch. When winch fails to start after several attempts, or if any defective operation to be happened, check followings. Symptom Possible cause Remedy Open circuit on power lead or switch cord Check power lead or switch cord Burnt rectifier at power source side Replace rectifier and pay attention to its poles... - Page 19 Symptom Possible causes Remedies The gap of ratchet brake is too large Adjust the ratchet brake Fail to hold the Malfunction of pressed spring of ratchet brake Replace pressed spring load after The oil is too dirty or includes contamination Replace oil stopping Having too much oil in gear box...
- Page 20 COMEUP INDUSTRIES INC. No.139, Jieyukeng Rd., Ruifang Dist., New Taipei City 22453, Taiwan TEL:+886-2-24971788 FAX:+886-2-24971699 Email: info@comeup.com.tw PN 881650 Ver:06 http://www.comeupwinch.com Specifications subject to change without notice...
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