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Service Manual
EN
QS-5016S AGITATOR
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
1/16
77-3306 R1.2
www.carlisleft.com
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Summary of Contents for Carlisle BINKS QS-5016S
- Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 1/16 77-3306 R1.2...
- Page 2 Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 1/2/18 Bournemouth,BH11 9LH,UK 2/16 77-3306 R1.2...
- Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.
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Page 4: Functional Description
FUNCTIONAL DESCRIPTION The Binks agitator with paddle type impellers is intended for agitating paints and lacquers. It is suitable for use in hazardous areas and can be directly coupled to electric or pneumatic drive units as specified. SPECIFICATION FOR USE WITH THE FOLLOWING DRIVE UNIT TYPES: Gearbox Ratio: Output Speed [rpm] Inverter Control 20 - 80 Hz... - Page 5 SPECIAL REQUIREMENTS FOR ATEX WARNING The support housing is supplied with a 4m earth lead. The lead must be connected to a true earth ground. The end user shall ensure that all metallic parts of the equipment are suitably bonded to a common earth point.
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Page 6: Installation
INSTALLATION GEARBOX MOUNTING DIMENSIONS TANK LID OFFSET CALCULATION - AGITATOR POSITIONING Calculation example: Tank ØD ● = Ø600 Offset ● = 0.125 x D Offset ● = 0.125 x 600 Offset ● = 75 NOTE All dimensions are in mm unless otherwise stated. 6/16 77-3306 R1.2 www.carlisleft.com... -
Page 7: Typical Installation
INSTALLATION TYPICAL INSTALLATION FLAT LID From underside of lid ❶ From edge of impeller to inside of vessel ❷ From start of tank base to bottom of ❸ shaft ② Maximum length of shaft in tank ❹ Impeller maximum ❺ ⑤... - Page 8 PART NUMBER SELECTION GUIDE SHAFT LENGTH [cm] PART NUMBER PREFIX DESIGNATION OF APPROVED MODEL QS-5016S IMPELLER TYPE IMPELLER Ø [cm] 1 x PADDLE 2 x PADDLE 4 x PADDLE NOTE NOT ALL COMBINATIONS ARE AVAILABLE. 8/16 77-3306 R1.2 www.carlisleft.com...
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Page 9: Spare Parts
SPARE PARTS 9/16 77-3306 R1.2 www.carlisleft.com... -
Page 10: Data Label
SPARE PARTS ITEM PART NO. DESCRIPTION QSK-001-XXXXXXX IMPELLER & SHAFT ASSEMBLY KIT QSK-002 FLINGER PLATE, GRUB SCREWS & O-RING KIT QSK-003 SHAFT CLAMP & SCREWS KIT QSK-004 SEAL KIT QSK-005 COVER PLATE, SCREWS & WASHERS KIT QSK-006 EARTH LEAD, SCREW & WASHER KIT QSK-007 T25T "TORX SCREWDRIVER KIT e.g. -
Page 11: Assembly Procedure
MAINTENANCE ASSEMBLY PROCEDURE INITIAL ASSEMBLY 12Nm Seal Orientation Drive unit image is reference only 12Nm 22Nm 22Nm Flinger plate with O-ring fitted Fit screws loosely to flinger plate MAINTENANCE SYMBOLS ITEM NUMBER MAINTENANCE ORDER (Reverse for assembly) PETROLEUM JELLY THREAD SEALANT (PTFE tape) 11/16 77-3306 R1.2 www.carlisleft.com... - Page 12 MAINTENANCE ASSEMBLY PROCEDURE ASSEMBLY TO MIX TANK 22Nm 22Nm MAINTENANCE SYMBOLS ITEM NUMBER MAINTENANCE ORDER (Reverse for assembly) PETROLEUM JELLY THREAD SEALANT (PTFE tape) 12/16 77-3306 R1.2 www.carlisleft.com...
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Page 13: Preventative Maintenance
PREVENTATIVE MAINTENANCE SHAFT SEAL REPLACEMENT DRIVE UNIT REMOVED NOTE 22Nm Leave screws tight at this stage. 22Nm NOTE 22Nm Protect shaft from damage MAINTENANCE SYMBOLS ITEM NUMBER MAINTENANCE ORDER (Reverse for assembly) PETROLEUM JELLY THREAD SEALANT (PTFE tape) 13/16 77-3306 R1.2 www.carlisleft.com... - Page 14 PREVENTATIVE MAINTENANCE SHAFT SEAL REPLACEMENT CONTINUED NOTE It is recommended that you fit the shaft clamp to the drive unit first, before re-assembly of the support housing and shaft / impeller. 22Nm MAINTENANCE SYMBOLS ITEM NUMBER MAINTENANCE ORDER (Reverse for assembly) PETROLEUM JELLY THREAD SEALANT (PTFE tape) 14/16...
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Page 15: Fault Finding
PREVENTATIVE MAINTENANCE ROUTINE INSPECTION PERIOD Inspect shaft and seal for wear / damage 3 Months Replace shaft seal 1 Year Check gearbox for oil leaks and excessive noise 3 Months FAULT FINDING SYMPTOM POSSIBLE CAUSE REMEDY a. Gearbox transport plug still fitted a. -
Page 16: Warranty Policy
WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.
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