Fluidwell F Series Manual
Flow rate monitor / totalizer with high / low alarms, analog and pulse outputs
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F113-P-OS
FLOW RATE MONITOR / TOTALIZER
with high / low alarms, analog and pulse outputs
Signal input flowmeter: pulse, Namur and coil
Signal outputs: 4-20mA ref. flow rate and pulse ref. total
Alarm outputs: four flow rate alarms
Options: Modbus communication, external reset and backlight
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries
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Table of Contents
Related Manuals for Fluidwell F Series
Summary of Contents for Fluidwell F Series
- Page 1 Signal input flowmeter: pulse, Namur and coil Signal outputs: 4-20mA ref. flow rate and pulse ref. total Alarm outputs: four flow rate alarms Options: Modbus communication, external reset and backlight F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
Page 2 SAFETY INSTRUCTIONS • Any responsibility is lapsed if the instructions and procedures as described in this manual are not followed. • LIFE SUPPORT APPLICATIONS: The F113-P-OS is not designed for use in life support appliances, devices, or systems where malfunction of the product can reasonably be expected to result in a personal injury. -
Page 3: About The Manual
: 03.03.xx Manual : FW_F113-P-OS_M_v2201-02_EN.docx © Copyright 2023 : Fluidwell B.V. - the Netherlands Information in this manual is subject to change without prior notice. The manufacturer is not responsible for mistakes in this material or for incidental damage caused as a direct or indirect result of the delivery, performance or use of this material. -
Page 4: Table Of Contents
Page 4 TABLE OF CONTENTS SAFETY INSTRUCTIONS........................2 DISPOSAL OF ELECTRONIC WASTE ....................2 SAFETY RULES AND PRECAUTIONARY MEASURES ..............2 ABOUT THE MANUAL ........................3 WARRANTY AND TECHNICAL SUPPORT ..................3 TABLE OF CONTENTS ........................4 INTRODUCTION ........................6 System description ...................... - Page 5 Page 5 APPENDIX B PROBLEM SOLVING ....................38 APPENDIX C COMMUNICATION VARIABLES ................39 APPENDIX D DECLARATION OF CONFORMITY ................. 43 INDEX OF THIS MANUAL........................44 LIST OF FIGURES IN THIS MANUAL ....................45 FW_F113-P-OS_M_v2201-02_EN.docx...
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Page 6: Introduction
Page 6 1 INTRODUCTION SYSTEM DESCRIPTION Functions and features The flow rate / totalizer model F113-P-OS is a microprocessor driven instrument designed to show the flow rate, the total and the accumulated total. It can generate a scaled pulse according to the total and an analog output according to the flow, and generate high and low flow alarms. - Page 7 Page 7 Configuration of the unit The F113-P-OS is designed for use in many types of applications. For that reason, a setup menu is available to program the F113-P-OS according to your specific requirements. The setup includes several important features, such as K-Factors, engineering units, signal selection, power management etc.
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Page 8: Operational
Page 8 2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F113-P-OS. This instruction is meant for users / operators. • This device may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. •... - Page 9 Page 9 ▪ Clear total The value for total can be reset. To do so, press the CLEAR/► key twice. When the key is pressed once, the text "PUSH CLEAR" is shown. To avoid a reset at this stage, press another key key or wait for 20 seconds.
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Page 10: Configuration
Page 10 3 CONFIGURATION INTRODUCTION This and the following chapters are exclusively meant for electricians and non-operators. In these, an extensive description of all software settings and hardware connections are provided. • Mounting, electrical installation, start-up and maintenance of this device may only be carried out by trained persons authorized by the operator of the facility. -
Page 11: Programming Sequence
Page 11 Use the control panel to navigate through SETUP-level PROG-key When a function is selected, this key is used to start the programming sequence. When only a function group is selected (and no function), this key is used to scroll back a function group (e.g. -
Page 12: Returning To Operator-Level
Page 12 3.2.4 RETURNING TO OPERATOR-LEVEL When all settings are configured correctly, the unit can be returned to OPERATE-level. Please keep a record of all settings for later reference. Use the control panel to return to OPERATE-level PROG-key In order to return to the operator level, press the PROG-key for three seconds. When no keys are pressed for 2 minutes, SETUP-level will be left automatically. -
Page 13: Menu 1 - Total
Page 13 RELAYS RELAY 1 off; lo-lo; lo; hi; hi-hi; all; pulse RELAY 2 off; lo-lo; lo; hi; hi-hi; all; pulse RELAY 3 off; lo-lo; lo; hi; hi-hi; all; pulse RELAY 4 off; lo-lo; lo; hi; hi-hi; all; pulse WIDTH 0.001 –... -
Page 14: Menu 2 - Flow Rate
Page 14 3.3.3 MENU 2 - FLOW RATE The settings for total and flow rate are entirely separate. In this way, different engineering units can be used for each e.g. cubic meters for total and liters for flow rate. FLOW RATE UNIT This setting is used to select the engineering unit for the indication of the flow rate. -
Page 15: Menu 4 - Display
Page 15 3.3.5 MENU 4 - DISPLAY DISPLAY FUNCTION This setting can be set to display total or rate. • When 'total' is selected, total is shown with the large digits together with flow rate with the smaller digits. When SELECT is pressed, the accumulated total is shown temporarily. -
Page 16: Menu 6 - Flowmeter
Page 16 3.3.7 MENU 6 - FLOWMETER FLOWMETER SIGNAL With this setting the type of flowmeter output is selected. The settings with LP (low-pass) filter are used to apply a build-in noise reduction. Selections "active pulse" offer a detection level of 50% of the supply voltage. - Page 17 Page 17 CUT-OFF A low flow cut-off, e.g. to ignore leakage, can be set as a percentage of the full range of 16 mA, 20 mA or 10 V. When the flow is less than the required rate, the current will be the minimum signal (4 mA).
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Page 18: Menu 8 - Relays
Page 18 3.3.9 MENU 8 - RELAYS The outputs are configurable, they can be set to a specific alarm output, a scaled pulse output according accumulated total or to off (energy saving when not used). RELAYS RELAY 1 This setting is used to set the function of related output R1. Mind that when set to pulse, the output has a maximum frequency of 5Hz to prevent contact bounce. -
Page 19: Installation
Page 19 4 INSTALLATION GENERAL DIRECTIONS • Mounting, electrical installation, start-up and maintenance of this device may only be carried out by trained persons authorized by the operator of the facility. Persons must read and understand this manual before carrying out its instructions. •... -
Page 20: Handling The F-Series Enclosure
Page 20 HANDLING THE F-SERIES ENCLOSURE 4.3.1 IDENTIFICATION Identification label To identify your F1-Series device, all field mount enclosures have a weatherproof identification label placed on the outside of the unit. Fig. 5: Identification – Example of F1-Series identification label (safe area) Installation label A second label is located on the inside and shows additional installation data. -
Page 21: Opening / Removing The Cover
Page 21 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 7: Identification – Example of F1-Series terminal label (safe area) Serial number and year of production The serial number can be reviewed on the identification label or in SETUP-menu Others. -
Page 22: Mechanical Installation
Page 22 MECHANICAL INSTALLATION DIMENSIONS – ALUMINUM AND STAINLESS STEEL ENCLOSURES 4.4.1 Fig. 8: Dimensions – Aluminum and stainless steel enclosures FW_F113-P-OS_M_v2201-02_EN.docx... -
Page 23: Dimensions - Non-Metallic Enclosures
Page 23 DIMENSIONS – NON-METALLIC ENCLOSURES 4.4.2 Fig. 9: Dimensions – Non-metallic enclosures FW_F113-P-OS_M_v2201-02_EN.docx... -
Page 24: Mounting
Page 24 4.4.3 MOUNTING The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the unit is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials. -
Page 25: Electrical Installation
Page 25 ELECTRICAL INSTALLATION • Electro static discharge does inflict irreparable damage to electronics! Before installing or opening the F113-P-OS, the installer has to discharge himself by touching a well- grounded object. • For reasons of ESD and safety, always ground the metal enclosure properly as indicated. It is the responsibility of the installer to install, connect and test the Protective Earth connections in accordance with the (inter)national Rules and Regulations. -
Page 26: Field Wiring Connections
Inside of the Fluidwell unit, the various common ground terminals are connected to each other. It is advised to terminate the wire screens in the vicinity of the sensor and to insulate the wire screen with a shrink tube at the F113-P-OS side. -
Page 27: Sensor Supply
Page 27 4.5.5 SENSOR SUPPLY For type PD – Terminal 11: Selectable sensor supply Type PD offers a powerful external sensor supply. External sensor supply is only available when an external power supply is connected and provides a sensor supply voltage of 8.2V, 12V or 24V. The sensor supply voltage is selected with the switches as indicated in below diagrams. -
Page 28: Terminal Connectors Safe Area Applications - Type Xx / Xf
Page 28 TERMINAL CONNECTORS SAFE AREA APPLICATIONS – TYPE XX / XF Take careful notice of all safety and precautionary measures indicated in paragraph 4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. Following terminal connectors are available on the F113-P-OS when supplied with Type XX: Fig. - Page 29 Page 29 Fig. 13: Terminal connections - Coil signal input (typical) Pulse-signal NPN / NPN-LP The F113-P-OS is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low- pass signal noise filter, which limits the maximum input frequency (read chapter 3).
- Page 30 Page 30 Active signal 8.2V, 12V and 24V If a sensor gives an active signal (read chapter 3).The detection levels are 50% of the selected supply voltage; approx. 4V (8.1 DC) or 6V (12 DC) or 12V (24 DC). Active signal selection may well be desired in case of power supply type PD is available for sensor supply.
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Page 31: Terminal 06-07: Type Ib - External Reset (Option)
Page 31 TERMINAL 06-07: TYPE IB – EXTERNAL RESET (OPTION) 4.6.3 With this function the total can be reset to zero with an external switch. The Total resets only when the switch opens. When a Normally Closed (NC) contact is used, the local clear total function is disabled and a clear total is only possible with the external reset command. -
Page 32: Terminal 10-17: Alarm / Scaled Relay Outputs R1 To R4
Page 32 4.6.5 TERMINAL 10-17: ALARM / SCALED RELAY OUTPUTS R1 TO R4 For the use with a mechanical relay and a continuous signal (pulse) it is recommended to use a maximum frequency of 5 Hz to prevent an early end-of-life of the mechanical relay. Fig. -
Page 33: Terminal 26-31: Type Cb / Ch / Ci - Communication (Option)
Page 33 4.6.6 TERMINAL 26-31: TYPE CB / CH / CI - COMMUNICATION (OPTION) Serial communications on hardware layers RS232, RS485 and TTL (intrinsic safety) are possible. Make sure that the hardware layer specific requirements are met to achieve reliable communication and read the Modbus communication protocol and Appendix C. -
Page 34: Maintenance
Repairs should only be carried out by the manufacturer or his authorized agent. Repair policy If you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem. -
Page 35: Appendix A Technical Specification
Page 35 APPENDIX A TECHNICAL SPECIFICATION General Display Type High intensity numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight. - Page 36 Page 36 Terminal connections Type: Removable plug-in terminal strip. Wire max. 1.5 mm and 2.5 mm Data protection Type EEPROM backup of all setting. Backup of running totals every minute. Data retention at least 10 years. Password Configuration settings can be password protected. Hazardous area (option) Explosion proof ATEX approval:...
- Page 37 Page 37 Operational Operator functions Displayed information • Total and/or flow rate • Total and accumulated total • Alarm thresholds Reset Total Reset Total value to zero by pressing ► twice Set alarm thresholds Can be disabled for Operator mode (Accumulated) Total Digits 7 digits, Acc.
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Page 38: Appendix Bproblem Solving
Page 38 APPENDIX B PROBLEM SOLVING In this appendix, several problems are included that can occur when the F113-P-OS is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: ▪ Signal selection; ▪ Pulse amplitude;... -
Page 39: Appendix C Communication Variables
Page 39 APPENDIX C COMMUNICATION VARIABLES General The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: •... - Page 40 Page 40 Setup variables REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS TOTAL REGISTERS [d] 32 40033 unit uint16 0=none 3=kg 6= USGAL [h] 0x020 4= lb 7=bbl 2= m 5=GAL [d] 33 40034 decimals uint16 0…3 [h] 0x021 [d] 34 40035 K-Factor uint32 1...9999999...
- Page 41 Page 41 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS POWER MANAGEMENT REGISTERS [d] 80 40081 LCD update time uint16 0=fast 2=3sec 4=30sec [h] 0x050 1=1sec 3=15sec 5=off [d] 81 40082 power mode uint16 0=operational 1=shelf [h] 0x051 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS FLOWMETER...
- Page 42 Page 42 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS COMMUNICATION REGISTERS [d] 144 40145 speed (Baudrate) uint16 0=1200 1=2400 2=4800 3=9600 [h] 0x090 [d] 145 40146 Modbus address uint16 1…247 [h] 0x091 [d] 146 40147 Modbus mode uint16 0: ASCII 1: RTU 2: OFF [h] 0x092...
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Page 43: Appendix D Declaration Of Conformity
Page 43 APPENDIX D DECLARATION OF CONFORMITY Veghel, ebruary e, luidwell V, declare under our sole responsibility that the eries indicators are designed and will operate conform the following applicable uropean irectives and Harmonised tandards, when installed and operated according to the related manuals: C irective 7 A : irective... -
Page 44: Index Of This Manual
Page 44 INDEX OF THIS MANUAL accumulated Total ......... 9 alarm ............9 actual settings ..........46 calculation ..........14 Alarm.............. 9 Flowrate ............8 analog Installation ............ 19 cut-off value ..........17 keys ............... 8 flowrate min..........16 main-function .......... -
Page 45: List Of Figures In This Manual
Page 45 LIST OF FIGURES IN THIS MANUAL Fig. 1: Typical application ........................6 Fig. 2: Control panel..........................8 Fig. 3: Example of display information during process.................8 Fig. 4: SETUP matrix structure ......................10 Fig. 5: Identification – Example of F1-Series identification label (safe area) ........20 Fig. - Page 46 Page 46 LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE : DATE : 1 - TOTAL Enter your settings here 1.1 unit 1.2 decimals 0000000 1.3 K-Factor 0000001 1.4 decimals K-Factor 2 - FLOW RATE 2.1 unit 2.2 time /min 2.3 decimals 0000000 2.4 K-Factor 0000001...
- Page 47 Page 47 8 – RELAYS 8.1 relay 1 8.2 relay 2 8.3 relay 3 8.4 relay 4 8.5 width 0.000 sec 8.6 decimals 8.7 amount 0001000 9 - COMMUNICATION 9.1 speed 9600 9.2 address 9.3 mode BUS-RTU A - OTHERS A.1 model F113-P A.2 software version...
- Page 48 Fluidwell B.V. PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Fluidwell bv - © 2024 - FW_F113-P-OS_M_v2201-02_EN.docx...