Fluidwell F Series User Manual

Flow rate indicator, signal input: 0-10 v flowmeter signal, options: intrinsically safe backlight
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User Manual
F010-U
FLOW RATE INDICATOR
Signal input:
0-10 V flowmeter signal
Options:
intrinsically safe
backlight
F-Series - Field mounted indicators for safe and hazardous areas
More info: www.fluidwell.com/fseries

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Summary of Contents for Fluidwell F Series

  • Page 1 User Manual F010-U FLOW RATE INDICATOR Signal input: 0-10 V flowmeter signal Options: intrinsically safe backlight F-Series - Field mounted indicators for safe and hazardous areas More info: www.fluidwell.com/fseries...
  • Page 2: Table Of Contents

    User Manual F010-U TABLE OF CONTENTS ABOUT THIS MANUAL......................How to use this manual ....................Use of pictograms ......................Warranty and technical support ..................Model Reference ......................SAFETY ............................ Personal safety ....................... End-user responsibilities....................Potential equipment damage ..................Disposal of electronic waste ................... INTRODUCTION........................
  • Page 3 F010-U User Manual INTRINSICALLY SAFE APPLICATIONS ................30 Identification........................30 Electrical installation in hazardous areas................ 31 7.2.1 Installations based on FM or CSA Certificate ..............31 7.2.2 Electrical data - Control drawing..................32 7.2.3 Installations based on ATEX or IECEx Certificate ............33 7.2.4 Electrical data - Annex 1....................
  • Page 4: About This Manual

    ● incorrect functioning of the unit or connected instruments. A note informs you of important information. WARRANTY AND TECHNICAL SUPPORT For warranty and technical support on your Fluidwell products, visit our internet site www.fluidwell.com or contact us at support@fluidwell.com. MODEL REFERENCE Hardware version: 03.03.xx...
  • Page 5: Safety

    F010-U User Manual SAFETY PERSONAL SAFETY ● Explosion hazard: Never open the unit when explosive atmosphere is present, and the unit is connected to a power supply or consuming device like the internal battery supply. ● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy. ●...
  • Page 6: Introduction

    User Manual F010-U INTRODUCTION SYSTEM DESCRIPTION The flow rate indicator model F010-U is a microprocessor-driven instrument designed to show the current flow rate. Fig. 1: The F010 This manual describes the daily use, configuration and installation of the F010-U with analog 0-10 V input from a flowmeter and its available options.
  • Page 7: Installation Example

    F010-U User Manual Options ● Intrinsic safety (Type XI) ● Power and sensor supply (Types PB, PC, PD, PF, PM, PX, in various combinations) ● Panel mount enclosure (Types HB, HC) ● Flame-proof enclosure (Type XF) ● Display backlight (Type ZB). INSTALLATION EXAMPLE Following parts can be recognized in below installation example.
  • Page 8: Operation

    User Manual F010-U OPERATION This unit may only be operated by authorized and trained personnel who have read and understood this manual, particularly Section 2: Safety [»5] INTRODUCTION This chapter describes the daily use and operation of the F010-U. For this, the F-Series is equipped with a control panel that provides the operator with various functions, information and operating modes.
  • Page 9: Backlight (Type Zb)

    F010-U User Manual Normally, the display is updated depending on the refresh rate selected in the configuration settings. By pressing any key, the display switches to refreshing the information 8 times per second. After 30 seconds of key inactivity, the display returns to the configured refresh rate. Fig. 4: Example of display information during process 4.2.2...
  • Page 10: Configuration

    User Manual F010-U CONFIGURATION INTRODUCTION This chapter describes how technicians can use configuration settings to configure the F-Series for optimal functionality. Configuration of the F010-U can be done in SETUP mode, using the front keys. CONFIGURING USING SETUP MODE For an overview of Operating modes, see Section 4.1.1: Operating modes [»8] Changing settings may influence current operation In SETUP mode the unit remains fully operational.
  • Page 11: Changing Configuration Settings

    F010-U User Manual 5.2.3 CHANGING CONFIGURATION SETTINGS A menu item either contains a value (a number with optionally a decimal point and sign, e.g. -123.45) or a selection list (e.g. L – m - USGAL). After a menu item is selected in the SETUP menu, a new value can be programmed by performing the following steps.
  • Page 12: Setup Menu Overview

    User Manual F010-U SETUP MENU OVERVIEW FLOW RATE DEFAULT UNIT mL - L - m3 - mg - g - kg - ton - GAL - bbl - lb - cf - REV - no unit - scf - Nm3 - NL - P sec - min - hour - day TIME UNIT DECIMALS...
  • Page 13: Menu 2: Display

    F010-U User Manual FLOW RATE UNIT Determines the measurement unit for the flow rate. The following can be selected: mL - L - m3 - mg - g - kg - ton - GAL - bbl - lb - cf - REV - no unit - scf - Nm3 - NL - P Changing the measurement unit will have consequences for operator and setup values.
  • Page 14: Menu 4: Flowmeter

    User Manual F010-U 5.4.4 MENU 4: FLOWMETER FLOWMETER FORMULA The F010-U can process the analog 0 - 10 V signal in two ways: linear or as a root. Interpolation: the signal is processed in a linear way ● R = S x I Square root: the signal is processed applying a square root, f.i.
  • Page 15: Menu 5: Others

    F010-U User Manual FLOWMETER CALIBRATE LOW The unit is calibrated in factory using a very accurate voltage source. In case the flowmeter signal does not equal 0 V at flow rate zero, this function is needed to set the minimum input voltage at flow rate zero. Be very sure that the offered tuning signal is stable and correct before using it for calibration, since this setting has major influence on the accuracy of the system.
  • Page 16: Installation

    User Manual F010-U INSTALLATION ● Mounting, electrical installation, start-up and maintenance of this instrument may only be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions. ●...
  • Page 17: Handling The F010-U Enclosure

    F010-U User Manual HANDLING THE F010-U ENCLOSURE 6.2.1 IDENTIFICATION The F-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model Type XI. Refer to for identification and installation labels Section 7: Intrinsically safe applications [»30] for Intrinsically Safe applications.
  • Page 18: Opening, Assembling And Closing The F-Series

    User Manual F010-U Fig. 9: Example of F0-Series installation label (Safe Area - Type PM or PF) Serial number and year of production The serial number can be reviewed on the identification label, the installation label, or in . The production SETUP 5.3: OTHERS >...
  • Page 19 F010-U User Manual Closing / replacing the cover 1. Re-insert all terminals to their original position. 2. Carefully position the front cover onto the back cover, making sure that the gasket falls nicely into the gutter of the back cover. 3.
  • Page 20: Mechanical Installation

    User Manual F010-U MECHANICAL INSTALLATION 6.3.1 MECHANICAL DIMENSIONS Aluminum and stainless steel enclosures Note: _B_ type enclosure (extended back) not available under CSA or FM certification for intrinsically safe installation 75 mm (2.95") 90 mm (3.54") 130 mm (5.12") 112 mm (4.40") 12mm 12mm 30 mm 30 mm 30mm 30mm...
  • Page 21 F010-U User Manual Non-metallic enclosures 75 mm (2.95") 130 mm (5.12") 112 mm (4.40") 75 mm (2.95") 118 mm (4.65”) 22 (0.866") 6 x 12 0.12” 0.12” 3 x 22 (0.866”) 3 x 12 29.1 mm (1.15”) 115 mm (4.53”) 31 mm (1.22”) Fig. 11:...
  • Page 22: Mounting The F-Series

    User Manual F010-U 6.3.2 MOUNTING THE F-SERIES The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the product is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials.
  • Page 23: Electrical Installation

    F010-U User Manual ELECTRICAL INSTALLATION Hazardous area installations The following chapter gives general information regarding the electrical installation of the F010-U. gives additional specific information Section 7: Intrinsically safe applications [»30] regarding intrinsically safe installation and has priority over the information given in this chapter.
  • Page 24: Field Wiring Connections

    User Manual F010-U Connecting Protective Earth to a non-metallic enclosure When the F010-U is supplied with a non-metal enclosure (e.g. plastic), the field mount enclosure meets the requirements of class 2 (double insulated). Therefore any incoming PE conductor can be terminated with an insulating end cap.
  • Page 25: Power Supply

    F010-U User Manual Inside of the F010-U, the various common ground terminals are connected to each other. It is advised to terminate the wire screens in the vicinity of the sensor and to insulate the wire screen with a shrink tube at the F010-U side. 6.4.4 POWER SUPPLY When not directly supplied from mains (type PM), the external power supply must be an...
  • Page 26: Terminal Connectors Safe Area Applications - Type Px, Pd

    User Manual F010-U TERMINAL CONNECTORS SAFE AREA APPLICATIONS - TYPE PX, PD Hazardous area installations The following chapter gives general information regarding the electrical installation of the F010-U. gives additional specific information Section 7: Intrinsically safe applications [»30] regarding intrinsically safe installation and has priority over the information given in this chapter.
  • Page 27: Terminals 4-5: Power Supply - Type Px And Pd

    F010-U User Manual 6.5.2 TERMINALS 4-5: POWER SUPPLY - TYPE PX AND PD To power the F010-U a 8-30V DC (type PX) or 16-30V DC (type PD) power supply can be applied. Connect the "-" to terminal 4 and the "+" to terminal 5. PX 8 - 30 V DC PD 16 - 30 V DC Common ground unit...
  • Page 28: Terminal Connectors Safe Area Applications - Type Pf, Pm

    User Manual F010-U TERMINAL CONNECTORS SAFE AREA APPLICATIONS - TYPE PF, PM Hazardous area installations This chapter applies to electrical installation of the F010-U with Type PM or PF. These Types are not fit for use in Hazardous Areas! gives specific information regarding intrinsically Section 7: Intrinsically safe applications [»30] safe installation.
  • Page 29: Terminals 5-7: Flowmeter Input

    F010-U User Manual 6.6.2 TERMINALS 5-7: FLOWMETER INPUT The F010-U requires a 0-10V flowmeter signal which will be processed 4 times per second with 16 bit accuracy. The input is not isolated. The screen of the signal wire can be connected to the common ground terminal (see Section 6.4.3: Field wiring connections [»24] 7 Sensor supply...
  • Page 30: Intrinsically Safe Applications

    User Manual F010-U INTRINSICALLY SAFE APPLICATIONS IDENTIFICATION The F010-U can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model Type XI. If Type XI is not indicated your unit is not suitable for Intrinsically Safe applications! Identification label To identify your F0-Series device, all field mount enclosures have a waterproof identification label placed on the outside of the product.
  • Page 31: Electrical Installation In Hazardous Areas

    F010-U User Manual ELECTRICAL INSTALLATION IN HAZARDOUS AREAS ● shows general information regarding the electrical Section 6.4: Electrical installation [»23] installation of your F010-U. The following sections give additional specific information regarding Intrinsically Safe installation, and overrules information given in other sections. ●...
  • Page 32: Electrical Data - Control Drawing

    User Manual F010-U 7.2.2 ELECTRICAL DATA - CONTROL DRAWING trol Dr ing F -U-XI Ce t r ific t a ion F0-SERIES – Type -XI T RMINAL CONNE CTORS F0 ERIE c mm on ground Ce tif r ica e number: CSA.08.2059461 Intr ins call S y afe for Class I/II/III, Division 1...
  • Page 33: Installations Based On Atex Or Iecex Certificate

    F010-U User Manual 7.2.3 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions ● For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 05ATEX1168 X. ● For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx KEM 08.0006X.
  • Page 34: Electrical Data - Annex 1

    User Manual F010-U 7.2.4 ELECTRICAL DATA - ANNEX 1 Annex 1 ( mo el p s eci fic) to prod uct certif c i ates KEMA 0 ATEX1168 X, IECEx 00 6X Model F0..-U-XI Int nal supply for use w ith he cert ified replaceable battery type FW -Li A...
  • Page 35: Sensor Supply

    F010-U User Manual Type PX (8-30V DC) or PD (16-30 V DC) All F010‘s are supplied with two terminals to power the product externally. With Type PX, a supply of 0.3W is required. Type PD offers an additional power output to supply the flowmeter and requires Type PC - battery Additional to the Types described above, Type PC offers an internal intrinsically safe lithium primary battery, which powers the F-Series when no external supply is available.
  • Page 36: Configuration Examples Intrinsically Safe Applications

    User Manual F010-U CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS 7.4.1 F010-U-PD-XI-ZB - EX IA IIC/IIIC Fig. 24: F010-U-PD-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application Sensor supply voltage terminal 6 same as input voltage terminal 5. Please note: Type PD may be used in combination with the battery (Type PC). PD will power the F010-U, the battery will be disabled automatically until the power is disconnected Page 36 FW_F010-U_M_v0501-04_EN...
  • Page 37: Maintenance

    F010-U User Manual MAINTENANCE GENERAL DIRECTIONS ● Mounting, electrical installation, start-up and maintenance of this instrument may only be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions. ●...
  • Page 38: Battery Replacement

    Voltaweg 23, Veghel, the Netherlands - Part. no. / Référence: FW-LiBAT-021 Primary Lithium Battery - Only replace with Fluidwell I.S. battery pack! Pile primaire au lithium - Remplacer uniquement par une pile Fluidwell à Sécurité Intrinsèque! Fig. 26: Marking battery type PC: Intrinsically Safe FWLiBAT-021 (SPC02)
  • Page 39: Battery Replacement Procedure

    F010-U User Manual 8.3.2 BATTERY REPLACEMENT PROCEDURE Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in Section 8.3.1: Safety instructions [»38] When used in Intrinsically Safe applications - Type PC: The hook-and-loop fastener that holds the battery is antistatic and thus fit for Hazardous Area use.
  • Page 40: Appendix A - Technical Specification

    User Manual F010-U APPENDIX A - TECHNICAL SPECIFICATION GENERAL DISPLAY Type High intensity reflective numeric and alphanumeric LCD, UV-resistant Digits 5½ with height 26mm (1”) and 11 with height 8mm (0.31”). Various symbols and measuring units. Dimensions 90 x 40 mm (3.5” x 1.6”) Refresh rate User definable: fast - 1 sec - 3 sec - 15 sec - off Piegraph...
  • Page 41 F010-U User Manual OPERATING TEMPERATURE Safe area -40 °C to +80 °C, -40 °F to +176 °F Intrinsically safe -40 °C to +70 °C, -40 °F to +158 °F For EPL Da -40 °C to +50 °C, -40 °F to +122 °F POWER REQUIREMENTS Type PB SAFE AREA ONLY - Standard lithium primary battery.
  • Page 42: Input

    User Manual F010-U HAZARDOUS AREA (TYPE XI OR XF) Intrinsically safe ATEX appr. KEMA 05ATEX1168 X IECEx appr. IECEx KEM 08.0006X Type XI II 1 G Ex ia IIC T4 Ga Ex ia IIC T4 Ga II 1 D Ex ia IIIC T 100ºC Da Ex ia IIIC T 100ºC Da...
  • Page 43: Appendix B - Troubleshooting

    F010-U User Manual APPENDIX B - TROUBLESHOOTING Table 1 lists and describes how to troubleshoot problems that can occur when installing or operating the F010-U. Table 2 lists internal alarm codes and conditions signaled by a blinking ALARM flag on the display ).
  • Page 44: Appendix C - Legal Information

    DECLARATIONS OF CONFORMITY EU De cla tio n of Conformi Fluidwell F0‒Series indicators he , February 2022 We, Fluidwell BV, declare under our s e ol respons ibility that the F0 ‒Series indicators are de igne d and will operate conform the following applicable European...
  • Page 45 F010-U User Manual LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE: DATE: FLOW RATE UNIT TIME UNIT DECIMALS SPAN 1600 DISPLAY BARGRAPH BACKLIGHT BACKLIGHT BRIGHTNESS POWER MANAGEMENT LCD UPDATE 1 sec BATTERY MODE operational FLOWMETER FORMULA interpolation FILTER 01 (off) CUT-OFF CALIBRATE LOW factory CALIBRATE HIGH...
  • Page 46 User Manual F010-U NOTES Page 46 FW_F010-U_M_v0501-04_EN...
  • Page 47 F010-U User Manual FW_F010-U_M_v0501-04_EN Page 47...
  • Page 48 Fluidwell bv P.O. Box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives the Netherlands the Netherlands © Copyright 2024 - FW_F010-U_M_v0501-04_EN...

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