Fluidwell F113-A Manual

Fluidwell F113-A Manual

Flow rate monitor / totalizer with high / low alarms, analog and pulse outputs
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F113-A
FLOW RATE MONITOR / TOTALIZER
with high / low alarms, analog and pulse outputs
Signal input flowmeter: (0)4-20 mA
Signal outputs: (0)4-20 mA / 0-10 V ref. flow rate and pulse ref. total
Alarm outputs: maximum four flow rate alarms
Options: Intrinsically safe, Modbus communication, external reset and
backlight
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries

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Summary of Contents for Fluidwell F113-A

  • Page 1 Signal outputs: (0)4-20 mA / 0-10 V ref. flow rate and pulse ref. total Alarm outputs: maximum four flow rate alarms Options: Intrinsically safe, Modbus communication, external reset and backlight F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
  • Page 2: Safety Instructions

    The F113-A must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). • Connect a proper grounding to the metal enclosure as indicated if the F113-A has an incoming power or signal line which carries a hazardous live voltage. The Protective Earth (PE) wire may never be disconnected or removed.
  • Page 3: About The Manual

    This manual describes the standard unit as well as the available options. For additional information, please contact your supplier. A hazardous situation may occur if the F113-A is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this manual indicated by the pictograms: A "warning !"...
  • Page 4: Table Of Contents

    Page 4 TABLE OF CONTENTS SAFETY INSTRUCTIONS........................2 DISPOSAL OF ELECTRONIC WASTE ....................2 SAFETY RULES AND PRECAUTIONARY MEASURES ..............2 ABOUT THE MANUAL ........................3 WARRANTY AND TECHNICAL SUPPORT ..................3 TABLE OF CONTENTS ........................4 INTRODUCTION ........................6 System description ......................
  • Page 5 Page 5 5.2.1 General information and instructions ..............38 5.2.2 Installations based on ATEX or IECEx certificate ..........39 Electrical data – Annex 1 ..................40 5.2.3 5.2.4 Power supply wiring .................... 42 5.2.5 Sensor supply ..................... 42 Terminal connectors Intrinsically Safe applications – Type XI ........43 5.3.1 Terminal 26-29: Type CT - Communication ............
  • Page 6: Introduction

    SYSTEM DESCRIPTION Functions and features The flow rate / totalizer model F113-A is a microprocessor driven instrument designed to show the flow rate, the total and the accumulated total. It can generate a scaled pulse according to the total and an analog output according to the flow, and generate high and low flow alarms.
  • Page 7 Page 7 Configuration of the unit The F113-A is designed for use in many types of applications. For that reason, a setup menu is available to program the F113-A according to your specific requirements. The setup includes several important features, such as span, engineering units, signal selection, power management (to extend battery life-time), etc.
  • Page 8: Operational

    Page 8 2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F113-A. This instruction is meant for users / operators. • This device may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 9 ▪ How to program the alarm thresholds The F113-A can give an alarm message on the display. When set to on, at the same time, the digital outputs can give a signal for processing by an external device. Note that it is also possible to set or change the alarm thresholds from the setup menu.
  • Page 10: Configuration

    Make sure that the unit is not being used for any application when altering the settings. 3.2.1 ENTERING SETUP-LEVEL Configuration of the F113-A is done at SETUP-level, which can be reached at all times while the F113-A remains fully operational. At SETUP-level the display will deactivate the indicator and...
  • Page 11: Programming Sequence

    Page 11 Use the control panel to navigate through SETUP-level PROG-key When a function is selected, this key is used to start the programming sequence. When only a function group is selected (and no function), this key is used to scroll back a function group (e.g.
  • Page 12: Returning To Operator-Level

    In order to return to the operator level, press the PROG-key for three seconds. When no keys are pressed for 2 minutes, SETUP-level will be left automatically. CONFIGURATION SETTINGS All settings of the F113-A can be set via the control panel. The following paragraphs give a detailed description of each setting. 3.3.1...
  • Page 13: Menu 1 - Total

    1200; 2400; 4800; 9600; 9600HP; 19200; 38400 ADDRESS 1 - 247 MODE bus-rtu; bus-asc; off DATABITS 8 bits, 7 bits PARITY none, even, odd OTHERS MODEL F113-A SOFTWARE VERSION 03.04.xx SERIAL NO. nnnnnnn PASSWORD 0000 - 9999 TAG-NR 0000000 - 9999999 3.3.2 MENU 1 - TOTAL...
  • Page 14: Menu 2 - Flow Rate

    Page 14 3.3.3 MENU 2 - FLOW RATE The settings for total and flow rate are entirely separate. In this way, different engineering units can be used for each e.g. cubic meters for total and liters for flow rate. FLOW RATE UNIT This setting is used to select the engineering unit for the indication of the flow rate.
  • Page 15: Menu 4 - Display

    When used with the internal battery option (type PB/PC), the user can expect reliable measurement over a long period of time. The F113-A has several smart power management functions to extend the battery life time significantly. Two of these functions can be set.
  • Page 16: Menu 7 - Analog Output

    Page 16 CUT-OFF To ignore e.g. leakage of the flow or vibration, a low-flow cut-off can be set as percentage over the full range of 16mA (or 20mA). When the analog value is less than the programmed percentage, with this setting, the flow rate will be set to zero.
  • Page 17 Page 17 CUT-OFF A low flow cut-off, e.g. to ignore leakage, can be set as a percentage of the full range of 16 mA, 20 mA or 10 V. When the flow is less than the required rate, the current will be the minimum signal (4 mA, 0 mA, 0 V).
  • Page 18: Menu 8 - Relays

    Enter this quantity here while taking the decimals for pulse into account. 3.3.10 MENU 9 - COMMUNICATION (OPTION) The F113-A can optionally be equipped with a communication interface using the Modbus protocol (Type CB/CH/CI/CT). Please consult Appendix C for a more detailed explanation of the protocol, data types and available registers.
  • Page 19: 3.3.11 Menu A - Others

    MODEL For support and maintenance it is important to have information about the characteristics of the F113-A. Your supplier will ask for this information in SOFTWARE the case of a serious breakdown or to assess the suitability of your model VERSION for upgrade considerations.
  • Page 20: Installation

    • The F113-A may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. •...
  • Page 21: Handling The F-Series Enclosure

    The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F113-A-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5.
  • Page 22: Opening / Removing The Cover

    Page 22 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 8: Identification – Example of F1-Series terminal label (safe area) Serial number and year of production The serial number can be reviewed on the identification label or in SETUP-menu Others.
  • Page 23: Mechanical Installation

    Page 23 MECHANICAL INSTALLATION DIMENSIONS – ALUMINUM AND STAINLESS STEEL ENCLOSURES 4.4.1 Fig. 9: Dimensions – Aluminum and stainless steel enclosures FW_F113-A_M_v2201-01_EN.docx...
  • Page 24: Dimensions - Non-Metallic Enclosures

    Page 24 DIMENSIONS – NON-METALLIC ENCLOSURES 4.4.2 Fig. 10: Dimensions – Non-metallic enclosures FW_F113-A_M_v2201-01_EN.docx...
  • Page 25: Mounting

    Page 25 4.4.3 MOUNTING The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the unit is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials.
  • Page 26: Electrical Installation

    Metal enclosure When the F113-A is supplied with a metal enclosure (aluminum or stainless steel), the enclosure must be grounded in accordance with national and local electrical codes.
  • Page 27: Field Wiring Connections

    Within the United States all field wiring must conform to the National Electric Code, NFPA 70, Article 501-4(b). All field wiring enters the F113-A through the bottom of the enclosure and connects to the circuit assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the F113-A with the correct drilling pattern and thread (metal) or hole (plastic) sizes.
  • Page 28: Sensor Supply

    Setting the sensor supply Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F113-A and NEVER connect mains power to the unit when the protection cover has been removed! To set the sensor supply, follow these instructions: 1.
  • Page 29: Terminal Connectors Safe Area Applications - Type Xx / Xf

    4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications (Type XI): read chapter 5. Following terminal connectors are available on the F113-A when supplied with Type XX:’ Fig. 13: Overview of terminal connectors - Standard configuration and options 4.6.1...
  • Page 30: Terminal 03-04 And 05-06: Alarm / Scaled Pulse Output R2 And R1

    Page 30 4.6.2 TERMINAL 03-04 AND 05-06: ALARM / SCALED PULSE OUTPUT R2 AND R1 These outputs are designed as a fast output with a maximum frequency of 500 Hz. For the use with a mechanical relay and a continuous signal (pulse) it is recommended to use a maximum frequency of 5 Hz to prevent an early end-of-life of the mechanical relay.
  • Page 31: Terminal 07-08: Analog Output

    Page 31 Type OT Three passive transistor outputs are available with this option. (For Terminal 15-16, R3, see paragraph 4.6.6.). Max. driving capacity 300mA@50V DC. Fig. 16: Terminal connections - Transistor output (typical) 4.6.3 TERMINAL 07-08: ANALOG OUTPUT An analog output signal proportional to the flow rate is available as standard and is configured using Setup 7.
  • Page 32 Page 32 Type AF Floating analog output (type AF) is only available intrinsically safe; please read Chapter 5. A floating 4-20mA signal proportional to the flow rate is available with this option. When the output is disabled, a 3.5mA signal will be generated. Max. driving capacity 1000 Ohm @ 30V DC. Fig.
  • Page 33: Terminal 09-11: Flowmeter Input

    4.6.4 TERMINAL 09-11: FLOWMETER INPUT The F113-A requires a (0)4-20mA flowmeter signal which will be processed 4 times a second with 16 bits accuracy. The input is not isolated. Power supply Type PD, PF and PM can also provide the sensor supply.
  • Page 34: Terminal 12-13: Type Ib - External Reset (Option)

    Page 34 Type PL – Flowmeter input / power supply With type PL the flowmeter input can be used to power the F113-A. With this type of supply, external sensor supply is not available. Fig. 24: Terminal connections – Type PL: Analog input loop powered TERMINAL 12-13: TYPE IB –...
  • Page 35 Page 35 Type OT A passive transistor output is available with this option. Max. driving capacity 300mA@50V DC. Fig. 27: Terminal connections - Transistor output (typical) FW_F113-A_M_v2201-01_EN.docx...
  • Page 36: Terminal 26-31: Type Cb / Ch / Ci - Communication (Option)

    Page 36 4.6.7 TERMINAL 26-31: TYPE CB / CH / CI - COMMUNICATION (OPTION) Serial communications on hardware layers RS232, RS485 and TTL (intrinsic safety) are possible. Make sure that the hardware layer specific requirements are met to achieve reliable communication and read the Modbus communication protocol and Appendix C.
  • Page 37: Intrinsically Safe Applications

    The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F113-A-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications!
  • Page 38: Electrical Installation In Hazardous Area

    Page 38 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 31: Identification – Example of F1-Series terminal label (intrinsic safety) ELECTRICAL INSTALLATION IN HAZARDOUS AREA 5.2.1 GENERAL INFORMATION AND INSTRUCTIONS Cautions...
  • Page 39: Installations Based On Atex Or Iecex Certificate

    Page 39 5.2.2 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions • For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1074 X. • For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx DEK 11.0042X.
  • Page 40: Electrical Data - Annex 1

    Page 40 ELECTRICAL DATA – ANNEX 1 5.2.3 Annex 1 (model specific) to type XI product certificates KEMA 03ATEX1074 X, IECEx DEK 11.0042X For the combined connection of the different supply, input and output circuits, the installation instructions of the manufacturer shall be observed. From the safety point of view the circuits shall be considered to be connected to earth.
  • Page 41 Page 41 Active inputs In type of protection intrinsic safey Ex ia IIB/IIIC, only for connection to (Active pulse, 0/4-20mA, a certified intrinsically safe circuit, with following maximum values: 0-10V) 30 V 0 mH (terminals 9 and 10, 0 μF 100 mA terminals 12 and 13, 750 mW...
  • Page 42: Power Supply Wiring

    The following types of power supply are available for hazardous area: • Type PX / PD As standard, the F113-A is supplied with terminal 0 and 1 to power the product externally. Additionally, the power supply circuit connected to terminal 1 is looped through to terminal 2 to allow easy installation, e.g.
  • Page 43: Terminal Connectors Intrinsically Safe Applications - Type Xi

    4. Normally, the F113-A-XI is classified as group IIB/IIIC. Classification of the unit as group IIC is possible under certain conditions, as shown in Annex 1 in the previous paragraph.
  • Page 44: Configuration Examples Intrinsically Safe Applications

    Page 44 CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS Fig. 34: F113-A-AP-CT-IB-OT-(PC)-(PD)-XI - Battery powered - IIB/IIC – IIIC FW_F113-A_M_v2201-01_EN.docx...
  • Page 45 Page 45 Fig. 35: F113-A-AP-CT-IB-OT-PD-XI – External power supply - IIB/IIC - IIIC FW_F113-A_M_v2201-01_EN.docx...
  • Page 46: Maintenance

    Repairs should only be carried out by the manufacturer or his authorized agent. Repair policy If you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem.
  • Page 47: Battery Replacement Instructions

    Page 47 BATTERY REPLACEMENT INSTRUCTIONS 6.3.1 SAFETY INSTRUCTIONS • Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or expose contents to water.
  • Page 48: Replace The Battery

    Page 48 6.3.2 REPLACE THE BATTERY Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in paragraph 6.3.1. Remove the old battery as follows: 1. Open the enclosure as indicated in section 4.3 and carefully remove the cable-connectors. 2.
  • Page 49: Appendix A Technical Specification

    Page 49 APPENDIX A TECHNICAL SPECIFICATION General Display Type High intensity numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight.
  • Page 50 Page 50 Power supply Type AP Loop-powered from 4-20mA output signal - 8-30V DC. Power consumption max. 0.5 Watt. Type PB Standard lithium battery - life-time depends upon settings - up to 5 years. SAFE AREA ONLY Type PC Intrinsically Safe lithium battery - life-time depends upon settings - up to 5 years. Type PD 8-24V AC / 8-30V DC;...
  • Page 51 Page 51 Inputs Flowmeter Type A (0)4-20 mA, with signal calibration feature at any current within range Accuracy Resolution: 16 bit. Error < 0.025mA / ±0.125% FS. Low level cut-off programmable. Span 0.000010 - 9999999 with variable decimal position. Update time Four times a second. Relationship Linear and square root calculation.
  • Page 52: Appendix Bproblem Solving

    Page 52 APPENDIX B PROBLEM SOLVING In this appendix, several problems are included that can occur when the F113-A is going to be installed or while it is in operation. Analog output does not function properly: Check: ▪ is the analog output enabled? ▪...
  • Page 53: Appendix C Communication Variables

    Page 53 APPENDIX C COMMUNICATION VARIABLES General The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: •...
  • Page 54 Page 54 Setup variables REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS TOTAL REGISTERS [d] 32 40033 unit uint16 0=none 3=kg 6= USGAL [h] 0x020 4= lb 7=bbl 2= m 5=GAL [d] 33 40034 decimals uint16 0…3 [h] 0x021 [d] 34 40035 span uint32 1...9999999...
  • Page 55 Page 55 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS FLOWMETER REGISTERS [d] 98 40099 formula uint16 0=linear 1=square root [h] 0x062 [d] 99 40100 filter uint16 1...99 [h] 0x063 [d] 100 40101 cut-off uint16 0...999 [h] 0x064 Representation: 0.0 – 99.9% [d] 102 40103 calibrate low...
  • Page 56 Page 56 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS OTHERS REGISTERS [d] 173 40174 model number uint16 0…9999 [h] 0x0AD [d] 160 40161 model suffix char Representation: ASCII character [h] 0x0A0 [d] 162 40163 firmware version uint32 0…999999 [h] 0x0A2 Representation: nn:nn:nn [d] 165 40166...
  • Page 57: Appendix D Declaration Of Conformity

    Veghel, February 0 e, Fluidwell V, declare under our sole responsibility that the F eries indicators are designed and will operate conform the following applicable uropean Directives and Harmonised tandards, when installed and operated according to the related manuals:...
  • Page 58: Index Of This Manual

    Page 58 INDEX OF THIS MANUAL accumulated Total ......... 9 alarm ............9 actual settings ..........62 Span ............14 Alarm.............. 9 Flowrate ............8 analog Installation ............ 20 cut-off value ..........17 Intrinsic safety ........38, 43, 48 floating output..........32 keys ...............
  • Page 59: List Of Figures In This Manual

    Fig. 33: Terminal connectors Communication (type CT)..............43 Fig. 34: F113-A-AP-CT-IB-OT-(PC)-(PD)-XI - Battery powered - IIB/IIC – IIIC ......... 44 Fig. 35: F113-A-AP-CT-IB-OT-PD-XI – External power supply - IIB/IIC - IIIC ........45 Fig. 36: Marking Type PC battery: Intrinsically Safe FW-LiBAT-021 (SPC02) ........47 Fig.
  • Page 60 Page 60 NOTES ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. FW_F113-A_M_v2201-01_EN.docx...
  • Page 61 Page 61 NOTES ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. FW_F113-A_M_v2201-01_EN.docx...
  • Page 62 Page 62 LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE : DATE : 1 - TOTAL Enter your settings here 1.1 unit 1.2 decimals 0000000 1.3 span 0000001 1.4 decimals span 2 - FLOW RATE 2.1 unit 2.2 time /min 2.3 decimals 0000000 2.4 span 0000001...
  • Page 63 0001000 9 - COMMUNICATION 9.1 speed 9600 9.2 address 9.3 mode BUS-RTU 9.4 databits 8 bits 9.5 parity none A - OTHERS A.1 model F113-A A.2 software version 03.04.xx A.3 serial no. nnnnnnn A.4 password 0000 A.5 tag-nr 0000000 FW_F113-A_M_v2201-01_EN.docx...
  • Page 64 Fluidwell B.V. PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Fluidwell bv - © 2023 - FW_F113-A_M_v2201-01_EN.docx...

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