Page 1 Operating Manual Pack top seed drill Cataya 3000 Special Please read and observe this operating manual before initial MG6937 operation of the implement! BAH0109-1 02.21 Keep it in a safe place for future use!
Page 3 + 49 (0) 5405 50 1-0 Email: amazone@amazone.de Spare Parts Order Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Type: Cataya Special Document number: MG6937 Compilation date: 02.21...
Page 4 Foreword Dear Customer, You have chosen one of the quality products from the wide product range of AMAZONEN-WERKE, H. DREYER SE & Co. KG. We thank you for your trust in our products. On receiving the implement, check to see if it has been damaged during transport or if parts are miss- ing.
Page 5: Table Of Contents
Loading and unloading the implement upon delivery ......35 Product description ................... 37 Components of the AMAZONE seeding combination ............37 Equipment variations of the Cataya pack top seed drill ............38 ...
Page 6 AMAZONE calibration button ....................57 Control terminal for implements with ISOBUS system ............57 5.4.1 AMAZONE AmaTron 4 control terminal ................58 AMAZONE TwinTerminal ...................... 58 Implement documentation ..................... 59 ...
Page 7 6.1.1.5 Calculation of the actual rear axle load of the tractor T ..........108 H tat 6.1.1.6 Load-bearing capacity of the tractor tyres ................108 6.1.1.7 Table ............................ 109 Secure the tractor / implement against unintentional starting and rolling away ....110 ...
Page 8 8.14 Moving the exact following harrow road safety bar into road transport/parking position ..........................169 8.14.1 Moving the road safety bar into road transport position ............169 8.14.2 Moving the road safety bar into parking position ..............169 ...
Page 9 Vario gearbox gear oil ......................237 12.8 Bolt tightening torques ......................238 Hydraulic diagram ..................239 13.1 Cataya 3000 Special hydraulic diagram with and without ISOBUS system ......239 Cataya Special BAH0109-1 02.21...
Page 10: User Information
User information User information The User information section provides information concerning the operating manual. This operating manual is valid for all versions of the implement. Figures serve as a reference and are to be understood as representations of the principle. All of the equipment is described without indicating it as special equipment.
Page 11: General Safety Instructions
General Safety Instructions General Safety Instructions This section contains important information on safe operation of the implement. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe han- dling and fault-free implement operation.
Page 12 General Safety Instructions Risks in handling the implement The implement has been constructed to the state-of-the art and the recognised rules of safety. How- ever, operating the implement may cause risks and restrictions  the health and safety of the user or third persons ...
Page 13: Representation Of Safety Symbols
General Safety Instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the severity of the risk, and carries the fol- lowing meaning: DANGER Indicates an immediate hazard with high risk, which will result in death or serious bodily harm (loss of limbs or long-term harm), if it is not avoided.
Page 14: Organisational Measures
General Safety Instructions Organisational measures The operator must provide the necessary personal protective equipment as per the information pro- vided by the manufacturer of the crop protection agent to be used, such as:  Safety glasses  Protective shoes  Chemical-resistant overalls ...
Page 15: User Training
General Safety Instructions User training Only those people who have been trained and instructed may work with/on the implement. The opera- tor must clearly specify the responsibilities of the people charged with operation and maintenance work. People being trained may only work with/on the implement under the supervision of an experienced person.
Page 16: Safety Measures In Normal Operation
General Safety Instructions Safety measures in normal operation Only operate the implement if all the safety and protection equipment is fully functional. Check the implement at least once a day for visible damage and check the function of the safety and protection equipment.
Page 17: Spare And Wear Parts And Aids
Immediately replace any implement parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or the parts cleared by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations. If you use wear and spare parts from third parties, there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them.
Page 18: Warning Symbols On The Implement
Warning symbols on the implement Always keep all the warning symbols of the implement clean and in a legible state! Replace illegible warning symbols. You can request the warning symbols from your AMAZONE dealer using the order number (e.g., MD 075). Structure Warning symbols indicate danger areas on the implement and warn against residual dangers.
Page 19 General Safety Instructions MD 076 Risk of drawing-in/entrapment for hand or arm due to moving force-transmission parts! This hazard can cause extremely serious injuries resulting in the loss of limbs. Never open or remove protective equipment,  while the tractor engine is running with the universal joint shaft or hydraulic/electronic system connected.
Page 20 General Safety Instructions MD 083 Danger of arms being drawn in and/or caught by moving parts involved in the working pro- cess! This hazard can cause extremely serious injuries resulting in the loss of limbs. Never open or remove protective devices while the tractor engine is running with the universal joint shaft/hydraulic or electronic systems con- nected.
Page 21 General Safety Instructions MD 094 Risk of electric shock or burns from acci- dentally touching overhead power lines or by coming within the prohibited distance of high voltage overhead power lines. These dangers can cause extremely serious and potentially fatal injuries. Maintain a sufficient distance from electrical overhead cables when swinging any parts of the implement in and out.
Page 22 General Safety Instructions MD 096 Danger from escaping high-pressure hydrau- lic fluid due to leaking hydraulic hose lines! This danger may cause serious injuries, perhaps even resulting in death, if escaping high-pressure hydraulic fluid passes through the skin and into the body.
Page 23 General Safety Instructions MD 102 Danger from intervention in the implement, e.g. installation, adjusting, troubleshooting, cleaning, maintaining and repairing, due to the tractor and the implement being started unintentionally and rolling away! These dangers can cause extremely serious and potentially fatal injuries. ...
Page 24 General Safety Instructions MD 154 Danger of cuts for other road users caused by transport with unguarded, sharp harrow tines of the seed harrow! Causes serious, potentially fatal injuries any- where on the body. Transportation without a correctly fitted road safety bar is forbidden.
Page 25: Position Of Warning Symbols
General Safety Instructions 2.13.1 Position of warning symbols The following figures show the arrangement of the warning symbols on the implement. Fig. 1 Fig. 2 Cataya Special BAH0109-1 02.21...
Page 26: Dangers In Case Of Non-Compliance With The Safety Instructions
General Safety Instructions 2.14 Dangers in case of non-compliance with the safety instructions Non-compliance with the safety information  can pose both a danger to people and to the environment and implement  can result in the loss of an claims for damages. In particular, non-compliance with the safety information could pose the following risks: ...
Page 27: Safety Information For Users
General Safety Instructions 2.16 Safety information for users WARNING Risk of crushing, cutting, being trapped or drawn in, or impact through inadequate roadworthiness and operational safety. Before starting up the implement and the tractor each time, always check their traffic and operational safety. CAUTION Before adjustment, maintenance and repair work ...
Page 28 General Safety Instructions Coupling and uncoupling the implement  Only connect and transport the implement with tractors suitable for the task.  When coupling implements to the tractor's three-point hydraulic system, the mounting categories of the tractor and the implement must always be compatible. ...
Page 29 General Safety Instructions Use of the implement  Before starting work, make sure that you understand all the equipment and control elements of the implement and their functions. It is too late for this when the implement is already in operation. ...
Page 30 General Safety Instructions Implement transportation  When using public roads, national road traffic regulations must be observed.  Switch off the control terminal before road transport.  Before road transport, check  that the supply lines are connected correctly  the lighting system for damage, function and cleanliness ...
Page 31: Hydraulic System
 Have the hydraulic hose lines checked for proper functioning by a specialist at least once a year.  Replace the hydraulic hose lines if they are damaged or worn. Use only original AMAZONE hy- draulic hose lines.  The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years.
Page 32: Electrical System
General Safety Instructions 2.16.3 Electrical system  When working on the electrical system, always disconnect the battery (negative terminal).  Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – risk of fire. ...
Page 33: Mounted Implements
General Safety Instructions 2.16.4 Mounted implements  When mounting, the mounting categories on tractor and implement must be compatible or an adapter must be used.  Observe the manufacturer's instructions.  Before mounting or dismounting implements on the three-point hitch, put the operating equipment to a position in which accidental raising or lowering is impossible.
Page 34: Operation Of The Seed Drill
Disconnect the cable to the tractor generator and battery before performing electrical welding work on the tractor and mounted implements.  Spare parts must at least comply with the specified technical requirements of AMAZONEN- WERKE. This is ensured through the use of genuine AMAZONE spare parts. Cataya Special BAH0109-1 02.21...
Page 35: Loading And Unloading The Implement Upon Delivery
Loading and unloading the implement upon delivery Loading and unloading the implement upon delivery The pictogram marks the location at which the slings for lifting the implement with a crane is to be secured. DANGER Attach the slings for loading the implement with a crane only at the marked locations.
Page 36 Loading and unloading the implement upon delivery Only load the pack top seed drill when it is mounted on the soil tillage implement and the roller. For loading with a crane, select the length of the sling so that there is no chance of the sling mak- ing contact, in particular with the seed hopper or the cover of the seed hopper.
Page 37: Product Description
Product description Product description Components of the AMAZONE seeding combination Fig. 6 (A) AMAZONE soil tillage implement (B) AMAZONE roller (C) AMAZONE pack top seed drill Cataya Special Cataya Special BAH0109-1 02.21...
Page 38: Equipment Variations Of The Cataya Pack Top Seed Drill
Product description Equipment variations of the Cataya pack top seed drill Fig. 7 Cataya 3000 Special, equipped with star wheel metering drive Fig. 8 Cataya 3000 Special, equipped with electric metering drive Cataya Special BAH0109-1 02.21...
Page 39 Product description Fig. 9 Cataya 3000 Super mounted on CombiDisc 3000 Cataya Special BAH0109-1 02.21...
Page 40: Assembly Groups Of The Cataya Pack Top Seed Drill
Product description Assembly groups of the Cataya pack top seed drill Fig. 10 (1) Seed hopper (6) RoTeC Control coulters, optionally WS coul- ters or TwinTeC Special coulters (2) Loading board (7) Exact following harrow (3) Control centre (8) Track marker, installed (4) Metering on the soil tillage implement (5) Star wheel...
Page 41 Product description AMAZONE Precis metering system (1) Coarse metering wheel (2) Fine metering wheel (3) Seed housing (4) Bottom flap Fig. 11 (1) Seeding shaft (2) Lay shaft, drives the tramline metering wheels (3) Gear wheel on the seeding shaft,...
Page 42: Safety And Protective Equipment
Product description Safety and protective equipment (1) Handrail Fig. 14 (1) Charging sieve in the seed hopper. Prevents contact with the running agitator shaft. The charging sieve can only be opened with the central key. Fig. 15 (1) Function flap. Prevents contact with the chain drive of the seeding and agitator shafts.
Page 43: Overview - Supply Cable / Hydraulic Hose Lines
Product description (1) The road safety bar covers the tines of the exact following har- row that protrude into the traffic space. Fig. 18 Overview – Supply cable / hydraulic hose lines 4.5.1 Supply cable Description Function Implement plug Data transfer implement/job computer/control terminal Plug (7-pin) Connection to the lighting system for road travel 4.5.2...
Page 44: Connection And Function Of The Tractor Control Units With And Without Isobus System
Product description 4.5.3 Connection and function of the tractor control units with and without ISOBUS system Required Identification of the configuration of the Function when actuating the tractor control unit hydraulic hose lines tractor control unit Track marker Lifting and lowering, alternating Single yellow Tramline marker...
Page 45: Traffic Safety Equipment
Product description Traffic safety equipment (1) 2 rear-facing warning signs, left and right. Without illustration: 2 side-facing warning signs (not permitted in Germany and several oth- er countries). only implements with exact following harrow: (2) Road safety bar, two-part Fig. 20 The rear-facing warning sign on the left has: (1) Rear light on the left, with...
Page 46: Proper Use
 is mounted on an AMAZONE soil tillage implement with roller approved for this purpose  is coupled to the tractor three-point hitch together with the soil tillage implement and is operated by one person.
Page 47: Approved Amazone Implement Combinations
4.7.1 Approved AMAZONE implement combinations The Cataya Special pack top seed drill may only be combined with the following AMAZONE imple- ments listed in the table. The combination of a Cataya Special with other implements is considered improper use and is there- fore forbidden.
Page 48: Danger Areas And Danger Points
Product description Danger areas and danger points The danger area is the area around the machine in which people can be caught:  by work movements made by the implement and its tools  by materials or foreign bodies thrown out of the implement ...
Page 49: Rating Plate And Ce Mark
Product description Rating plate and CE mark The figure shows the arrangement of the rating plate and the CE mark on the implement. The CE mark indicates compliance with the stipulations of the valid EU directives. Fig. 25 The following information is specified on the ra- ting plate and the CE mark: (1) Implement number (2) Vehicle identification number...
Page 50: Technical Specifications
Product description 4.10 Technical specifications Pack top seed drill Cataya 3000 Special Working width Transport width without extension Hopper con- tent with extension Number of rows Row spacing [cm] 12.5 Medium WS coulter [km/h] 5 - 6 working speed Maximum...
Page 51: Technical Data For Calculating The Tractor Weight And The Tractor Axle Loads
Product description 4.11.1 Technical data for calculating the tractor weight and the tractor axle loads The technical data [total weight (G ) and dis- tance (d)] is needed to calculate the tractor weights and tractor axle loads, see page 107. The permissible total weight (G ) of the rear- mounted implement combination is obtained...
Page 52: Required Tractor Equipment
Minimum tractor conditions for proper operation of the implement AMAZONE rotary cultivator, Power re- wedge ring roller KW and Starting at 81 kW (110 HP) quirement Cataya 3000 Special Battery voltage 12 V (volts) Electrical equipment Lighting socket 7-pin See section Tractor control units "Overview –...
Page 53: Structure And Function
Structure and function Structure and function Fig. 29 The Cataya pack top seed drill (Fig. 29/A) is used as part of a seeding combination with soil tillage implement (Fig. 29/B) and roller (Fig. 29/C). The seeding combination optimises soil loosening, reconsolidation, precise seed placement, uniform placement depth, coverage of the seed, and a track-free, well-structured field after tilling.
Page 54 Structure and function The roller serves to reconsolidate the soil. AMAZONE provides the suitable roller for any seed type and any soil. The seed drill may only be combined with the approved AMAZONE rollers, see section "Approved AMAZONE implement combinations", page 47.
Page 55 Structure and function The AMAZONE KWM wedge ring roller with ma- trix tyre profile is characterised by two particular- ly good features. The wedge ring roller with ma- trix tyre profile has particularly good self- propulsion and produces lots of fine soil to fill the seed rows.
Page 56: Amazone Amalog+ Control Terminal
Other functions can be found in the "AmaLog+" operating manual. Fig. 34 AMAZONE AmaDrill 2 control terminal Implements with a seeding shaft drive motor (without ISOBUS system) can be equipped with the AmaDrill 2 control terminal.
Page 57: Amazone Calibration Button
The ISOBUS system makes it possible to connect the implement to any ISOBUS control terminal. If the tractor has an ISOBUS system, the AMAZONE job computer can be connected to the existing ISOBUS socket of the tractor and operated with the on-board terminal.
Page 58: Amazone Amatron 4 Control Terminal
Structure and function 5.4.1 AMAZONE AmaTron 4 control terminal As an option, the combination can be delivered e.g. with the AMAZONE AmaTron 4 control ter- minal. The AmaTron 4 control terminal (Fig. 37) can operate all implements that are equipped with the ISOBUS system.
Page 59: Implement Documentation
Structure and function Implement documentation The implement documentation can be found with the operating manual in the case (Fig. 39) under the seed hopper. Keep all operating manuals or a copy in the case on your implement to avoid operating errors. Fig.
Page 60: Star Wheel
Structure and function Star wheel The seeding shaft with the metering wheels can be driven by a star wheel (Fig. 41/1). The pulses from the star wheel are used to cal- culate  the working speed  the worked area. Implements with star wheel are equipped with the AmaLog+ control terminal.
Page 61: Radar Sensor
Structure and function Radar sensor Implements without star wheel are equipped with a radar sensor (Fig. 42/1). The radar sensor is automatically switched on when a speed is recorded. Provided that the control terminal is ready for operation and the combination is in working position.
Page 62: Seed Hopper And Loading Board
Structure and function 5.10 Seed hopper and loading board The cover (Fig. 43/1) protects the contents of the seed hopper from water and dust. The seed hopper is filled from the loading board, on the back of the seed drill. The hopper extension enlarges the volume of the seed hopper, see section "Technical specifica- tions", page 50.
Page 63: Fill Level Monitoring
Structure and function 5.10.1 Fill level monitoring A low level sensor (Fig. 45/1) monitors the seed level in the seed hopper. If the seed level reaches the low level sensor, an acoustic signal is emitted. At the same time, the control terminal displays a warning message.
Page 64: Seeding Shaft Drive
Structure and function 5.11 Seeding shaft drive The seed is metered by the metering wheels in the seed housings. The metering wheels are attached to the seeding shaft. The seeding shaft is driven either by a star wheel or by an electric motor. The speed of the seeding shaft is regulated depending on the working speed.
Page 65: 5.11.1.1 Extending The Range Of The Vario Gearbox
Structure and function 5.11.1.1 Extending the range of the Vario gearbox Extending the Vario gearbox adjustment range for low seed rates When the gearbox setting lever points to a scale value lower than 10 with fine seeds, remove the drive chain from the chain wheel Z= 34 (34 cogs).
Page 66: Metering
Structure and function 5.12 Metering The seed is carried in the seed hopper. The seed goes into the seed housing through adjustable openings (Fig. 51/1). Each seed housing has two openings. The openings are adjusted with the coarse metering wheel sliding shutter (Fig. 51/2) and the fine metering wheel sliding shutter (Fig. 51/3). The seed is metered either by the coarse meter- ing wheel (Fig.
Page 67 Structure and function You will also find excerpts of the "Setting values" table (page 68) in the control centre. Fig. 52 Legend Example Rye, barley Seed: ..........Rye Triticale, wheat Bottom flap position (TGW below 50g): ......1 Dinkel Bottom flap position Oats (TGW above 50 g): ......
Page 68: Setting Values
Structure and function 5.12.1 Setting values Bottom flap position Sliding Metering Seed shutter Agitator shaft wheel position less than using 6 g (rapeseed) 50 g (cereals) Coarse open driven Triticale Coarse ¾ open driven Barley Coarse open driven Wheat Coarse ¾...
Page 69 Structure and function Sliding Metering Bottom flap Seed shutter Agitator shaft wheel position position Flax (dressed) Coarse ¾ open driven Millet Coarse ¾ open driven Lupins Coarse ¾ open driven Lucerne Coarse ¾ open driven Lucerne Fine ¾ open driven Oilseed Coarse ¾...
Page 70: 5.12.1.1 Coarse And Fine Metering Wheel
Structure and function 5.12.1.1 Coarse and fine metering wheel The metering wheel consists of  a coarse metering wheel (Fig. 53/1) and  a fine metering wheel (Fig. 53/2). Both metering wheels always rotate at the same speed. For seeding ...
Page 71: 5.12.1.3 Bottom Flaps
Structure and function 5.12.1.3 Bottom flaps The gap between the metering wheel (Fig. 55/1) and the bottom flap (Fig. 55/2) depends on the size of the seed. The bottom flap shaft (Fig. 55/3) is used to adjust the gap. The bottom flaps are spring suspended for gentle metering of the seed.
Page 72: 5.12.1.4 Slide Gate
Structure and function 5.12.1.4 Slide gate The seed flows out of the seed hopper through the hopper opening in the seed housing. Each coarse and fine metering wheel has a slid- ing shutter (Fig. 58/1) to adjust the seed hopper opening.
Page 73: Seed Rate Calibration
Structure and function 5.13 Seed rate calibration When calibrating the seed rate, the later field pass is simulated. The seed metered in the process is collected and weighed. The required seeding shaft speed is calculated from the simulated area (e.g. 1/40 ha) and the weight of the collected seed.
Page 74 Structure and function During calibration, the seed is collected in a bucket (Fig. 61/1) under the seed housings. Fig. 61 The collapsible bucket (Fig. 62/1) is used to transfer the collected seed. The folding bracket (Fig. 62/3) beside the steps is used to hang up the digital scale (Fig.
Page 75 Structure and function Adjustable flaps guide the metered seed into the collection bucket. The flaps are actuated with a lever (Fig. 63/1) in the control centre. Depending on the requirement (see below), allow the lever to latch into the top or bottom slotted hole.
Page 76: Calibration - Implements With Star Wheel Drive
Structure and function This lever position shows a flag (Fig. 66/1). This shows that  the lever is engaged at the bottom of the slotted hole  the calibration flaps guide the flow of seed into the collection buckets. The flag should not be visible during seeding operation.
Page 77 Structure and function The number of crank turns to calibrate the seed rate is provided in the table (Fig. 68/A). The val- ues apply for seed drills with 3.0 m working width. A) The number of crank turns to calibrate the seed rate ...
Page 78 Structure and function Standardised calibration value The crank turns listed in the table (Fig. 69) Standardised calibration value [pul./100m] were determined during a calibration run on a for Cataya Special with star wheel standardized field with the AmaLog+ control terminal. On fields with more or less slippage, the cali- bration value [pul./100 m] deviates from the standardized calibration value.
Page 79: Calibration - Implements With Electric Seeding Shaft Drive
Structure and function 5.13.2 Calibration - Implements with electric seeding shaft drive When calibrating the seed rate, the later field pass is simulated by rotating the seeding shaft. The seeding shaft is driven by an electric motor. For a more detailed description on the calibration of the seed rate, refer to the "ISOBUS Software"...
Page 80: Ws Coulter
Structure and function 5.14 WS coulter Seed drills with WS coulters are used for ploug seeding. A guide funnel (Fig. 72/1) delivers the seed im- mediately behind the share tip (Fig. 72/2). A pre- cise and uniform placement depth is achieved. The hinged coulter support (Fig.
Page 81: Rotec Control Coulter
Structure and function 5.15 RoTeC Control coulter The RoTeC Control coulter (Fig. 74/1) is used for seed placement on ploughed or mulched soil, even with large quantities of straw and plant residues. Due to the support of the coulter on the depth control disc / wheel (Fig.
Page 82 Structure and function The adjust the seed placement depth, the depth control disc/wheel (see Fig. 77) can be  engaged in 3 holes on the coulter  removed if the seed placement depth is not reached. Hole Placement Shallow Seeding without depth control disc / Deep depth control wheel...
Page 83: Coulter Pressure Rotec
Structure and function 5.16 Coulter pressure RoTec Adaptation of the coulter pressure to the soil is required to achieve uniform seed placement depth. The coulter pressure must be set higher on heavy soils than on light soils. The coulter pressure is adjusted centrally by means of a crank handle or hydraulically.
Page 84: Coulter Pressure, Hydraulically Actuated With Seed Rate Increase
Structure and function 5.16.2 Coulter pressure, hydraulically actuated with seed rate increase The coulter pressure can be adapted to the soil during operation when changing to heavy soil and vice versa. The coulter pressure is adjusted hydraulically. Two pins in an adjuster segment act as the stop for the hydraulic cylinder.
Page 85 Structure and function A pointer (Fig. 83/1) shows the current coulter pressure on a scale (Fig. 83/2). Fig. 83 Activating the automatic seed rate increase The coulter pressure and the exact following harrow pressure can be adapted to the soil during opera- tion when changing from light soil to heavy soil and vice versa.
Page 86: Twintec Special Double Disc Coulter
Structure and function 5.17 TwinTeC Special double disc coulter The TwinTeC Special double disc coul- ter (Fehler! Verweisquelle konnte nicht ge- funden werden./1) is used for plough seeding and mulch seeding. The double disc coulters largely cut the crop residues, clear the plant residues evenly to the side and form a clean seed furrow.
Page 87 Structure and function The seed placement depth depends on the factors  Soil type (light to heavy)  Forward speed  Set seed placement depth  Set coulter pressure  Set working depth of the soil tillage implement  Adjustment of the harrow tines The placement depth and the coulter pressure can be adjusted independently from one another.
Page 88: Seed Placement Depth (Twintec Special)
Structure and function 5.17.1 Seed placement depth (TwinTeC Special) The seed placement depth is adjusted with the central cranks (Fig. 79/1). Insert the central crank on the outer spindles (Fig. 79/2) one after another and adjust the seed placement depth by turning the spindle. Adjust both spindles to the same position.
Page 89: Coulter Pressure (Twintec Special)
Structure and function 5.17.2 Coulter pressure (TwinTeC Special) Adaptation of the coulter pressure to the soil is required to achieve uniform seed placement depth. The coulter pressure must be set higher on heavy soils than on light soils. This setting also influences the pressure of the press roller. The applied pressure depends on the soil type, soil moisture, weather conditions and the crop.
Page 90: Coulter Lift - Soil Tillage Without Seeding
Structure and function 5.18 Coulter lift - Soil tillage without seeding For soil tillage without seeding, the coulters can be hydraulically lifted out of the soil. Fig. 91 With the hydraulically adjustable top link (Fig. 92/1), the seed drill is swivelled on the roller. The double-acting tractor control unit (green 3 / green 4) serves to actuate the top link.
Page 91: Exact Following Harrow
Structure and function 5.19 Exact following harrow The exact following harrow (Fig. 93/1) evenly covers the seeds deposited in the seed furrows with loose earth and smoothes the ground. The following are adjustable  the exact following harrow tine setting ...
Page 92: Exact Following Harrow Tine Position
Structure and function 5.19.1 Exact following harrow tine position Exact following harrow tine position Distance "A" = 230 to 280 mm When correctly set, the harrow tines of the ex- act following harrow should:  lie horizontally on the ground and ...
Page 93: Exact Following Harrow Pressure
Structure and function 5.19.2 Exact following harrow pressure The exact following harrow pressure must be adjusted depending on the soil. To achieve uniform cov- erage of the seed row with soil, the exact following harrow pressure must be set higher on heavy soil than on light soil.
Page 94: Tramlines
Structure and function 5.20 Tramlines Tramlines can be created on the field. Tramlines are seed-free tracks for fertilising and plant care implement used later. The tramline can also be created as an interval tramline. In doing so, the tramline is seeded in recurring freely selectable intervals.
Page 95 Structure and function Fig. 103 With tramline control, tramlines (A) can be created on the field. When creating a tramline, a display appears on the control terminal. The adjustable tramline spacing (b) corresponds to the working width of the cultivating implement (B), e.g.
Page 96 Structure and function Only implements with ISOBUS system: The following data is entered on the control ter- minal:  Track width (Fig. 104/a) of the cultivating tractor Fig. 104  Wheelmark width (Fig. 105/c) of the cultivat- ing tractor  Distance from the plant row to the track (Fig.
Page 97: Tramline Rhythm, Tabular Determination
Structure and function 5.20.1 Tramline rhythm, tabular determination Read the required tramline rhythm from the table. The tramline rhythm is derived from the required tramline spacing and the working width of the seed drill. Other tramline rhythms can be found in the control terminal. Seed drill working width 3.0 m 3.5 m...
Page 98: Tramline Rhythm, Graphic Determination
Structure and function 5.20.2 Tramline rhythm, graphic determination The graph (Fig. 107) shows examples for creating tramlines. Read the required values from the graph and enter the values as required on the control terminal. Column A: Working width of the seed drill ................3 m Column B: Tramline spacing (working width of the fertiliser spreader) ............
Page 99 Structure and function Fig. 107 Cataya Special BAH0109-1 02.21...
Page 100: One-Sided Switching
Structure and function 5.21 One-sided switching Fig. 108 During the first field pass, it may be necessary to operate the seed drill with half the working width (part-width section). The coulters of the left half of the implement (see Fig. 108) do not deposit any seed in the soil if field operation starts at the right field edge field and the seeding shaft is driven by the right side of the implement.
Page 101: Tramline Marker
Structure and function 5.22 Tramline marker When tramlines are being created, the track discs (Fig. 110/1) lower automatically and mark the tramline that has just been created. This makes the tramlines visible before the seed has germinated. The following are adjustable ...
Page 102: Track Marker
Structure and function 5.23 Track marker Operate the track markers (Fig. 112/1) on the soil tillage implement as instructed in the the "Soil tillage implement" operating manual. It is possible to set:  the length of the track marker  the working intensity of the track marker, depending on the soil type.
Page 103: Work Floodlights
Structure and function 5.25 Work floodlights The work floodlights allow visibility of the implement tools and the worked area when working after dark. By swivelling the right work floodlights, the load- ing board and metering units can be illuminated. Fig. 115 5.26 Coulter array lighting Working at night with the coulters is particularly...
Page 104: Initial Operation
Initial operation Initial operation This section contains information  on initial operation of your implement  on how to check if you may mount the implement onto your tractor.  Before operating the implement for the first time the operator must have read and understood the operating manual.
Page 105: Checking The Suitability Of The Tractor
Initial operation Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor!  Check the suitability of your tractor before you mount or hitch the implement onto the tractor.
Page 106: Calculating The Actual Values For The Total Tractor Weight, Tractor Axle Loads And Tyre Load-Bearing Capacity, As Well As The Required Minimum Ballast Weight
Initial operation 6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and tyre load-bearing capacity, as well as the required minimum ballast weight The permissible total tractor weight, specified in the vehicle documen- tation, must be greater than the sum of the ...
Page 107: Data Required For The Calculation (Attached Implement)
Initial operation 6.1.1.1 Data required for the calculation (attached implement) Fig. 117 Tractor empty weight Refer to the tractor operating manual or reg- istration document Front axle load of the empty tractor Rear axle load of the empty tractor Total weight of rear-mounted implement or see section "Technical data rear ballast for calculating the tractor weight and the trac-...
Page 108: Calculation Of The Required Minimum Ballast Weight At The Front G
Initial operation 6.1.1.2 Calculation of the required minimum ballast weight at the front G of the tractor to V min ensure steering capability          In the table (section 6.1.1.7), enter the numeric value for the calculat- ed minimum ballast weight G that is required on the front side of V min...
Page 109: Table
Initial operation 6.1.1.7 Table Actual value according to Permissible value Double the permis- calculation according to sible tyre load- the tractor operating bearing capacity manual (2 tyres) Minimum ballast weight front/rear Total weight    Front axle load  ...
Page 110: Secure The Tractor / Implement Against Unintentional Starting And Rolling Away
Initial operation Secure the tractor / implement against unintentional starting and rolling away 1. Switch off the tractor PTO shaft. 2. Park the tractor and the implement on solid, level ground. 3. Lower the raised, unsecured implement/raised, unsecured implement parts. This prevents acci- dental lowering.
Page 111: Coupling And Uncoupling The Implement
Coupling and uncoupling the implement Coupling and uncoupling the implement The pack top seed drill can be parked  solo, on the parking supports Fig. 118  mounted, on the soil tillage implement Fig. 119 This section describes  the coupling and uncoupling of the soil till- age implement on the tractor.
Page 112 Coupling and uncoupling the implement When coupling and uncoupling implements, follow the instructions given in the section "Safety instructions for the operator". CAUTION Before adjustment, maintenance and repair work  couple the pack top seed drill and the soil tillage implement. ...
Page 113: Hydraulic Hose Lines
Coupling and uncoupling the implement Hydraulic hose lines WARNING Danger of infection from escaping hydraulic fluid at high pressure! When coupling and uncoupling the hydraulic hose lines, ensure that the hydraulic system is depressurized on both the implement and tractor sides.
Page 114: Disconnecting The Hydraulic Hose Lines
Coupling and uncoupling the implement 1. Clean the coupling part. 2. Put the tractor control units into the float position. 3. Connect the hydraulic lines In doing so, observe the labels on the hy- draulic lines, see section 4.5. Fig. 121 7.1.2 Disconnecting the hydraulic hose lines 1.
Page 115: Coupling And Uncoupling Implements
Coupling and uncoupling the implement Coupling and uncoupling implements WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! You may only connect the implement to or mount it on tractors that are suitable for the purpose.
Page 116 Coupling and uncoupling the implement WARNING Risk of energy supply failure between the tractor and the imple- ment through damaged power lines! During coupling, check the course of the power lines. The supply lines  must give slightly without tension, bending or rubbing on all movements of the connected implement.
Page 117: Coupling - Tractor And Soil Tillage Implement
Coupling and uncoupling the implement 7.2.1 Coupling - Tractor and soil tillage implement Combinations that do not have a star wheel are equipped with an analogue working position sensor. The analogue working position sensor transmits the pulses to switch the electric motor for the seeding shaft drive on and off.
Page 118: Coupling - Pack Top Seed Drill And Soil Tillage Implement
Coupling and uncoupling the implement Coupling - Pack top seed drill and soil tillage implement 1. Remove the coupling pieces (Fig. 125/1). 2 coupling pieces can be found in parking position on the soil tillage implement. They serve as a me- chanical lock after coupling the combination.
Page 119 Coupling and uncoupling the implement 4. Drive the den catch hooks (Fig. 127/1) of the soil tillage implement under the seed drill (Fig. 127/2). Fig. 127 5. Pick up the seed drill with the catch hooks. 6. Apply the tractor parking brake, switch the tractor engine off and remove the ignition key.
Page 120 Coupling and uncoupling the implement 9. Insert pin for the top link (Fig. 130/1) and secure with linch pins. 10. Adjust the length of the top link. The length dimension (see below) serves as a refer- ence value. The pictogram with the length dimension can also be found on your implement.
Page 121 Coupling and uncoupling the implement 12. Raise the combination so that the parking supports are just above the ground. 13. Remove the parking supports (Fig. 133/1). 14. Park the combination without parking sup- ports. Fig. 133 DANGER Remove the parking supports immediately after coupling the seed drill on the soil tillage implement.
Page 122 Coupling and uncoupling the implement All types: You can unscrew the rear-facing warning signs together with the light- ing off of the soil tillage implement and screw them onto the holders on the seed drill. Establish all of the connections and check the lighting system for proper function.
Page 123: Uncoupling - Combination From The Tractor
Coupling and uncoupling the implement 7.3.1 Uncoupling – Combination from the tractor DANGER Danger: the uncoupled combination may roll away from the trac- tor. Set the combination down only on a level parking area with firm ground. Secure the combination against rolling away before uncoupling it. The pack top seed drill can be parked while mounted on the soil tillage implement.
Page 124: Uncoupling - Soil Tillage Implement And Pack Top Seed Drill
Coupling and uncoupling the implement 7.3.2 Uncoupling – Soil tillage implement and pack top seed drill DANGER Empty the hopper before decoupling the pack top seed drill from the soil tillage implement. WARNING Danger of being crushed, cut, caught, drawn in or struck through insufficient stability and possible tilting of the uncou- pled implement! Set the empty implement down on a horizontal parking area with a...
Page 125 Coupling and uncoupling the implement All types: 10. Disconnect the connections between the tractor and soil tillage implement and hang them up in the hose cabinet. 11. Disconnect the connections between the soil tillage implement and the seed drill and hang them up in the hose cabinet. 12.
Page 126 Coupling and uncoupling the implement 17. Release the top link (Fig. 145/1). Fig. 145 18. Direct persons away from the danger area between the soil tillage implement and the pack top seed drill. 19. Lower the soil tillage implement until the seed drill cannot touch (Fig.
Page 127 Coupling and uncoupling the implement 20. Carefully pull the soil tillage implement for- wards. The supply lines may not get caught when pulling the soil tillage imple- ment forward. Fig. 147 DANGER  While pulling the tractor forwards, no one is permitted to stand between the tractor and the implement.
Page 128: Checking The Tramline Track Width
Coupling and uncoupling the implement Checking the tramline track width When the implement is delivered or when buying a new cultivating tractor, check that  the tramline is set to the track width (Fig. 149/a) of the tractor  the track discs of the tramline marker (if equipped) are adjusted to the track width of the cultivating tractor.
Page 129: Settings
Settings Settings WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional lowering of the implement raised using the tractor's three-point hydraulic system  unintentional lowering of raised, unsecured implement parts  unintentional start-up and rolling away of the tractor- implement combination.
Page 130: Folding The Steps Up And Down
Settings Folding the steps up and down DANGER Never climb onto the steps and the loading board when the seed drill is parked on the supports (risk of tipping). Climbing up is only permitted when the seed drill is coupled to the soil tillage implement.
Page 131 Settings Fold and unfold the steps carefully by hand. Only unfold the steps when the seed drill is cou- pled to the soil tillage implement. 1. Hold onto the steps. 2. Release the mechanical transport lock (see above) for the steps. 3.
Page 132: Fill The Seed Hopper
Settings Fill the seed hopper DANGER Never fill the seed drill when the seed drill is parked on the sup- ports (risk of tipping). Before filling the seed hopper, couple the implement combination to the tractor. Observe the permissible fill levels and total weights. WARNING Risk of crushing in danger area under suspended loads/implement parts when filling the hopper, caused by unin-...
Page 133 Settings 1. Couple the implement combination to the tractor. 2. Park the combination on a level surface. 3. Secure the tractor / implement against unintentional starting and rolling away. 4. While filling the seed hopper, set the bottom flap lever (Fig. 154/1) to a position between 1 and 4 (Fig.
Page 134 Settings 5. Fold down the steps, see section 8.1, page 130. 6. Climb onto the loading board using the steps. 7. Open the seed hopper cover. The handle strip (Fig. 156/1) is used to open the seed hopper cover. Fig. 156 8.
Page 135 Settings 9. Adjusting the height of the low level sensor. 9.1 Use the central key (Fig. 158/1) to open the clamping device of the sieve. Insert the central key on the hexagon and move upwards parallel to the rear wall of the seed housing. Fig.
Page 136 Settings 11. Fill the hopper  with a front loader shovel  with bagged goods from a supply vehicle  from BigBags  with a filling auger. 12. Close the seed hopper cover. 13. Fold up the steps A latch represents the mechanical transport locking mechanism for the steps.
Page 137: Adjusting The Implement To Type Of Seed
Settings Adjusting the implement to type of seed 1. The required setting values can be found in the table (page 68). 1.1 Metering wheel selection, see section "Changing the metering wheel", page 215. 1.2 Sliding shutter position, see section "Sliding shutter position", page 138 1.3 Bottom flap position, see section "Bottom flap position", page 137 1.4 Agitator shaft support,...
Page 138: Sliding Shutter Position
Settings 8.3.2 Sliding shutter position This setting affects the seeding rate. Calibrate the seed rate after the adjustment. Seeding with coarse metering wheels or bean metering wheels 1. Set all of the coarse metering wheel sliding shutters (Fig. 162/1) and engage at the ta- ble value (page 68).
Page 139: Agitator Shaft Support
Settings 8.3.3 Agitator shaft support This setting affects the seeding rate. Calibrate the seed rate after the adjustment. The required setting value can be found in the table "Setting values", page 68. 8.3.3.1 Agitator shaft support (implements with star wheel drive) Seeding with agitator shaft support Insert the safety pin for the tube (Fig.
Page 140: Agitator Shaft Support (Implements With Electric Metering Drive)
Settings 8.3.3.2 Agitator shaft support (implements with electric metering drive) Seeding with agitator shaft support 1. Open the function flap see section 12.4.1, page 202. 2. Insert the safety pin for the tube (Fig. 166/1) into the hollow drive shaft (Fig. 166/2) and secure.
Page 141: Calibrating The Seed Rate
Settings Calibrating the seed rate 1. Couple the implement combination to the tractor, see section "Coupling and uncoupling imple- ments", page 115. 2. Park the combination on a level surface. 3. Secure the tractor against unintentional start-up and unintentional rolling away. Do not switch off the tractor power supply, if your implement ...
Page 142 Settings 5. Pull the two-part collection bucket (Fig. 169/1) slightly out of the bracket, turn it around and push it into the holder under the seed hopper up to the stop with the bucket opening facing up. Fig. 169 6. Guide the metered seed into the collection buckets.
Page 143 Settings 8. Calibrating the seed rate  with the star wheel drive, see section "Calibrating the seed rate - implements with star wheel drive", page 145  with the AmaDrill 2 control terminal and with ISOBUS system, see section "Calibrating the seed rate - Implements with AmaDrill 2 control terminal or Implements with ISOBUS system", page 150.
Page 144 Settings 11. Engage the lever (Fig. 173/1) in the top of the slotted hole. Fig. 173 A flag (Fig. 174/1) is visible until the lever is engaged at the top of the slotted hole. The flag should not be visible during seeding operation.
Page 145: Calibrating The Seed Rate - Implements With Star Wheel Drive
Settings 8.4.1 Calibrating the seed rate - implements with star wheel drive 8.4.1.1 Preparing the implement for calibration 1. Prepare the implement for calibration, see section "Calibrating the seed rate", page 141. 2. If the tramline counter shows the number "0" on the "AmaLog+" control terminal, set the tramline counter to "1".
Page 146: Pre-Calibrating The Implement
Settings 8.4.1.2 Pre-calibrating the implement 7. Pre-calibrate the seed drill. Pre-calibration creates the same conditions as when driving on the field later on. 7.1 Insert the central key (Fig. 177/1) on the hexagon. 7.2 Using the central spanner, turn the seeding shaft to the left until the seed falls into the collection bucket from all of the seed housings.
Page 147: Calibrating The Seed Rate
Settings 8.4.1.3 Calibrating the seed rate 8. Calibrating the seed rate. 8.1 Turn the central key (Fig. 179/1) to the left by the specified number of crank turns, see table (Fig. 68), page 77. Fig. 179 8.2 Unfold the bracket (Fig. 180/1) for weighing the collected seed rate.
Page 148 Settings 8.4 Calculate the subsequent seeding rate [kg/ha] using the weight of collected seed  and the factor "40" (for 1/40 ha)  and the factor "10" (for 1/10 ha). Calibrating on 1/40 ha: Seed rate [kg/ha] Calibrated seed rate [kg/ha] x 40 Calibrating on 1/10 ha: Seed rate [kg/ha] Calibrated seed rate [kg/ha] x 10...
Page 149: Determining The Gearbox Setting Using The Calculating Disc Rule
Settings 8.4.1.4 Determining the gearbox setting using the calculating disc rule Using the calculating disc rule and the calibration values from the first calibration, the required gearbox setting value for the desired seed rate [kg/ha] can be quickly determined. Example: ...
Page 150: Calibrating The Seed Rate - Implements With Amadrill 2 Control Terminal Or Implements With Isobus System
Settings 8.4.2 Calibrating the seed rate - Implements with AmaDrill 2 control terminal or Implements with ISOBUS system 1. Prepare the implement for calibration, see section "Calibrating the seed rate", page 141. 2. Pre-calibrate the seed drill. Pre-calibration creates the same conditions as when driving on the field later on.
Page 151: Adjusting The Automatic Seed Rate Increase
Settings 8.4.3 Adjusting the automatic seed rate increase 1. Adjust the coulter pressure with the hydrau- lic coulter pressure adjustment, see section 8.8.2, page 157. 2. Select the coulter pressure adjustment on the control terminal. 3. Apply pressure to the hydraulic cylinder (tractor control unit green 1).
Page 152: Star Wheel - Working And Transport Position
Settings Star wheel – Working and transport position Working position 1. Insert the star wheel in the drive arm. 2. Position the star wheel in the marked hole (Fig. 185/1) with a safety pin for the tube (Fig. 185/2) and secure. Fig.
Page 153: Rotec Control Coulter
Settings RoTeC Control coulter 8.6.1 Adjusting and checking the seed placement depth The seed placement depth depends on the factors  Soil type (light to heavy)  Forward speed  Coulter pressure  Position of the depth control discs/wheels. Check the placement depth when one of the factors has changed. 1.
Page 154: Adjusting The Depth Control Discs / Wheels
Settings 8.6.1.1 Adjusting the depth control discs / wheels If the desired placement depth cannot be achieved by adjusting the coulter pressure, adjust or remove all of the depth control discs/wheels equally, as described in this section. Engaging the depth control disc/wheel in one of the holes on the coulter 1.
Page 155: Attaching The Band Seeding Shoe To The Ws Coulter
Settings Dismounting the depth control disc/wheel 1. Engage the shoulder of the lever beyond the group of holes (Fig. 188/1) into the slotted hole (Fig. 188/2). 2. Move the depth control disc/wheel in the slotted hole (Fig. 188/2) until the depth control disc/wheel is released from the locking mechanism (Fig.
Page 156: Coulter Pressure - Rotec And Ws Coulter
Settings Coulter pressure - RoTeC and WS coulter This setting influences the placement depth of the seed. Check the placement depth after every adjustment. 8.8.1 Coulter pressure adjustment (manual adjustment) 1. Insert the central key (Fig. 190/1) on the adjustment spindle (Fig. 190/2) and adjust the coulter pressure, see section "Coulter pressure adjustment, manually actuated", page 83.
Page 157: Coulter Pressure Adjustment (Hydraulic Adjustment)
Settings 8.8.2 Coulter pressure adjustment (hydraulic adjustment) WARNING Direct people out of the danger area. The hydraulic cylinders for the following functions are actuated simultaneously:  coulter pressure adjustment  exact harrow pressure adjustment. When the hydraulic cylinder is actuated, the stop (Fig.
Page 158: Twintec Double Disc Coulter
Settings TwinTeC double disc coulter 8.9.1 Adjusting and checking the seed placement depth The seed placement depth can change due to the following factors:  Soil type (light to heavy)  Forward speed  Set seed placement depth  Set coulter pressure ...
Page 159 Settings Flat harrow tine setting Insert the pin (Fehler! Verweisquelle konnte nicht gefunden werden./1) and secure with spring lock washers. Fig. 195 Medium harrow tine setting Insert the pin (Fehler! Verweisquelle konnte nicht gefunden werden./1) and secure with spring lock washers. The pin serves as a reverse safety (Fehler! Verweisquelle konnte nicht gefunden wer- den./2).
Page 160 Settings 8.9.2.2 Harrow tine working depth adjustment 1. Before each adjustment, raise the imple- ment until the harrow tines are directly above the ground, but not touching it. 2. Unscrew the self-locking hex. nut (Fehler! Verweisquelle konnte nicht gefunden werden./1) and bolt the tine holder (Fehler! Verweisquelle konnte nicht gefunden werden./2) back on in the desired hole.
Page 161: Coulter Pressure (Manually Actuated)
Settings 8.9.3 Coulter pressure (manually actuated) This setting affects the seed placement depth. Check the seed placement depth after the adjustment. Coulter pressure 1. Adjust the coulter pressure using the central crank (Fehler! Verweisquelle konnte nicht gefunden werden.), see page 88. 2.
Page 162: Adjusting The Exact Following Harrow
Settings 8.10 Adjusting the exact following harrow 8.10.1 Adjusting the exact following harrow tines by rebolting the brackets 1. Adjust the distance "A" (see section 5.19.1, page 92) by rebolting the exact following harrow bracket. 2. The exact following harrow has two adjuster segments.
Page 163: Setting The Exact Following Harrow Pressure
Settings 8.10.3 Setting the exact following harrow pressure WARNING Direct people out of the danger area. The hydraulic cylinder of the coulter and exact following harrow pres- sure adjustment are actuated at the same time. 1. Tension the tension springs of the exact following harrow with the lever (Fig.
Page 164: Moving The Exact Following Harrow To The Working/Transport Position
Settings 8.10.4 Moving the exact following harrow to the working/transport position 8.10.4.1 Move the exact following harrow into working position The roller and the coulters force the soil out- wards to different extents depending on the for- ward speed and condition of the soil. Set the outer harrow such that the soil is guided back and a trackless seedbed is created.
Page 165: Moving The Track Marker To The Working / Transport Position
Operate the track markers according to the "Soil tillage implement" operating manual. The required track marker length can be found in the table: Working width Distance A Cataya 3000 Special 3.0 m Distance from the centre of the implement to the contact area of the track marker disc Fig.
Page 166: One-Sided Switching
Settings 8.12 One-sided switching DANGER Accidental starting up of the seeding and lay shaft due to radar pulses. Only actuate the seeding shaft coupling and lay shaft coupling if the steps are folded down, see section "Folding the steps up and down", page 130.
Page 167: Moving The Tramline Marker Into Working/Transport Position
Settings 8.13 Moving the tramline marker into working/transport position WARNING Direct people out of the danger area of the hydraulically oper- ated components. When actuating the tractor control unit, the hydraulic cylinders of the track markers and of the tramline marker can be actuated simultane- ously.
Page 168: Move The Tramline Markers To The Transport Position
Settings 8.13.2 Move the tramline markers to the transport position The tramline counter may not display "0". The hydraulic cylinder has lifted the track disc carrier. 1. Lift the track disc carrier (Fig. 214/1) by hand and secure it in the transport bracket with a pin.
Page 169: Moving The Exact Following Harrow Road Safety Bar Into Road Transport/Parking Position
Settings 8.14 Moving the exact following harrow road safety bar into road transport/parking position 8.14.1 Moving the road safety bar into road transport position 1. Push the two-part road safety bar (Fig. 216/1) over the tine tips of the exact follow- ing harrow.
Page 170: Soil Tillage Without Seeding
Settings 8.15 Soil tillage without seeding WARNING Risk of crushing between the tractor and the implement when swivelling the seed drill over the roller. Instruct persons to get out of the danger area between the tractor and the implement. 8.15.1 Lifting the coulters and exact following harrow Only seed drills without star wheel: 1.
Page 171: Moving The Coulters And Exact Following Harrow Into Working Position
Settings As soon as the hydraulic cylinder is retracted,  the coulters and harrow are raised  the combination can be used for soil tillage without seeding. Fig. 221 8.15.2 Moving the coulters and exact following harrow into working position 1.
Page 172: Transportation
Transportation Transportation DANGER In Germany and several other coun- tries, the transportation of imple- ments mounted on the tractor on public roads and routes is approved up to a width of 3.0 m. Transport of a combination over 3.0 m wide is only permitted on a transport vehicle in these countries.
Page 173: Legal Regulations And Safety
Transportation 17. Before driving off, switch on the warning beacon and check for proper function. The warning beacon is subject to approval in Germany and other countries. Legal regulations and safety When driving on public streets or roads, the tractor and implement must comply with the national road traffic regulations (in Germany the StVZO and the StVO) and the accident prevention regulations (in Germany those of the industrial injury mutual insurance organisation).
Page 174 Transportation Before driving off, read the section "Safety information for the opera- tor" and check:  that the permissible weight is not exceeded.  that the supply lines are connected correctly  the lighting system for damage, function and cleanliness. ...
Page 175 Transportation WARNING Risk of crushing, cutting, being caught and/or drawn in, or im- pact from tipping and insufficient stability.  Drive in such a way that you always have full control over the tractor with the attached implement. In so doing, take your personal abilities into account, as well as the road, traffic, visibility and weather conditions, the driving characteristics of the tractor and the connected or coupled im- plement.
Page 176 Transportation WARNING During road transport, risk of stabbing injuries to other road users from uncovered, sharp spring tines of the exact following harrow! Road transport without a correctly fitted road safety bar is forbidden when the implement is equipped with an exact following harrow. WARNING Risk of stabbing from transporting with outer harrow elements folded out!
Page 177: Use Of The Implement
Use of the implement Use of the implement When using the implement, observe  Section "Warning symbols on the implement", page 18  Section "Safety information for users", page Observing these sections is important for your safety. Fig. 224 WARNING Actuate the tractor control units only in the tractor cab.
Page 178: Initial Operation
Use of the implement 10.1 Initial operation Before initial commissioning Section 12.3.2 Check the hydraulic hose lines and couplings. Page 197 Check all the components of the hydraulic system for leaks Section 12.3.5 Check the oil level, in the Vario gearbox Page 200 After the first 10 operating hours Section 12.3.2...
Page 179: Coulter Array Lighting
Use of the implement 10.3 Coulter array lighting The coulter array lighting (Fig. 225/1) is switched on the  AmaDrill 2 terminal or  ISOBUS control terminal. Fig. 226 10.4 Moving the implement from transport into working position 1. Move the road safety bar of the exact following harrow to the parking position ... Page 169 2.
Page 180 Use of the implement 4. Check all of the implement settings, see section "Settings", ......... page 129. 5. Instruct any people in the area to stand at a minimum distance of 20 m from the implement. 6. Release the transport lock for the track markers see "Soil tillage implement"...
Page 181: During Operation
Use of the implement 10.6 During operation 10.6.1 Overview of checks during operation Time interval Inspection Chapter Page  after the first 30 to 50 m travelled at RoTeC working speed have been covered Check the seed 8.6.1  after changing from light to heavy placement 8.9.1 soil and vice-versa...
Page 182: Turning At End Of The Field
Use of the implement 10.6.2 Turning at end of the field DANGER After turning, with the corresponding pre-selection on the con- trol terminal and when the tractor control unit is actuated, the opposite track marker is moved to the working position. 1.
Page 183: Track Marker
Use of the implement 10.6.3 Track marker Raise the active track marker in the field before passing obstacles. Raising the track marker makes the tramline counter advance. Advancing of the tramline counter can be disabled,  see "AmaDrill 2" operating manual ...
Page 184: End Of Work On The Field
Use of the implement 10.6.4 End of work on the field Move the seeding combination into transport position, see section 9.1, page 172. DANGER Fold and secure the track markers, see "Soil tillage implement" operating manual. Unsecured track markers could unintentionally move to the working position and cause serious injury.
Page 185: Emptying The Seed Hopper And Seed Housing
Use of the implement 10.7 Emptying the seed hopper and seed housing CAUTION Before working on the implement  couple the tractor and implement combination  lower the implement combination onto level solid ground  apply the tractor parking brake ...
Page 186 Use of the implement 4. Pull the two-part collection bucket (Fig. 231/1) slightly out of the holder, turn it around and push it into the holder under the seed hopper up to the stop with the bucket opening facing up. Fig.
Page 187 Use of the implement 8. Rotate the bottom flap lever (Fig. 234/1) across the group of holes (Fig. 234/2).  Open the bottom flaps.  The metered seed flows into the collection bucket. 9. Set the bottom flap lever in the group of holes (Fig.
Page 188 Use of the implement 13. Clean the seed hopper and seed housing. 14. Push the collection bucket (Fig. 237/1) into the bracket with the opening facing down. Fig. 237 15. Close the bracket (Fig. 238/1). Fig. 238 16. Lock the bottom flap lever (Fig. 239/1) in hole 8 if the implement will be parked for a longer period.
Page 189: Faults
Faults Faults WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional lowering of the implement raised using the tractor's three-point hydraulic system  unintentional lowering of raised, unsecured implement parts  unintentional start-up and rolling away of the tractor- implement combination.
Page 190: Residual Seed Quantity Display
Faults 11.1 Residual seed quantity display A visual and acoustic warning is given when the residual quantity in the hopper is undercut (when the fill level sensor is correctly set). The residual quantity should be large enough to prevent fluctuations in the seed rate. 11.2 Deviations between the set and actual seed rate Possible causes that can lead to a deviation between the set and actual seed rate:...
Page 191: Maintenance And Repairs
Maintenance and repairs Maintenance and repairs 12.1 Maintenance schedule The time intervals, kilometre readings and maintenance intervals specified in any third party documentation supplied shall have priority over the maintenance schedule. Before starting work (every day) Section 12.3.1 Visual inspection of the upper and lower link pins Page 196 Section 12.3.2 Check the hydraulic hose lines and couplings...
Page 192 Maintenance and repairs shop This inspection has to be recorded by the operator. Page 230 Section 12.3.3 Check the chain tension Page 198 Section 12.3.4 Bottom flaps, check basic position Page 199 Cataya Special BAH0109-1 02.21...
Page 193: Safety
Maintenance and repairs 12.2 Safety WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through:  unintentional lowering of the implement raised using the tractor's three-point hydraulic system  unintentional lowering of raised, unsecured implement parts ...
Page 194: Safety When Cleaning The Implement
Maintenance and repairs WARNING Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact through unprotected danger points.  Mount protective equipment, which you removed when cleaning, maintaining and repairing the implement.  Replace defective protective equipment with new equipment. ...
Page 195: Safety When Working On The Hydraulic System
Maintenance and repairs The pictogram serves as a re- minder never to aim the cleaning jet of the (hot water) high pressure cleaner directly on  electrical components  lubrication points and bear- ings  the rating plate, warning symbols, stickers and design foils.
Page 196: Repairs
Maintenance and repairs 12.3 Repairs 12.3.1 Visual inspection of the upper and lower link pins Adhere to the inspection intervals, see section "Maintenance schedule", page 191. WARNING Risk of contusions, catching, and knocks when the implement unexpectedly releases from the tractor! Check the upper and lower link pins for visible defects whenever the implement is coupled.
Page 197: Visual Check Of The Hydraulic Hose Lines And Couplings
 Have any defects on the hydraulic hose lines immediately repaired by a specialist workshop. Use only original AMAZONE hydraulic hose lines.  Have the hydraulic hose lines checked for proper functioning by a specialist workshop at least every quarter.
Page 198: Check The Chain Tension
Maintenance and repairs 12.3.3 Check the chain tension Adhere to the inspection intervals, see section "Maintenance schedule", page 191. 1. Open the function flap see section 12.4.1, page 202. 2. Relieve the chain drive. 3. Pull the chain down in the marked area. 4.
Page 199: Bottom Flaps, Check Basic Position
Maintenance and repairs 12.3.4 Bottom flaps, check basic position Adhere to the inspection intervals, see section "Maintenance schedule", page 191. 1. Close the shutter when the seed hopper is full. 2. Empty the seed housing, see section Emptying the seed hopper and seed housing, page 185.
Page 200: Vario Gearbox, Check The Oil Level
Maintenance and repairs 12.3.5 Vario gearbox, check the oil level Adhere to the inspection intervals, see section "Maintenance schedule", page 191. 1. Position the implement on a horizontal sur- face. 2. Check the oil level. The oil level must be visible in the oil sight glass (Fig.
Page 201: Checking / Readjusting / Replacing The Twintec Roller Scrape
Maintenance and repairs 12.3.6 Checking / readjusting / replacing the TwinTeC roller scrape Adhere to the inspection intervals, see section "Maintenance schedule", page 191. Checking the roller scraper The distance between the press roller and the scraper is approx. 3 mm over the entire perimeter of the press roller.
Page 202: Opening The Protective Equipment
Maintenance and repairs 12.4 Opening the protective equipment WARNING Only ever start up the implement when the protective equipment is fully installed. 12.4.1 Open the function flap 1. Open the function flap (Fig. 248/1) with the central key (Fig. 248/2). 1.1 Insert the central key in the hexagon.
Page 203: Opening The Cover
Maintenance and repairs 12.4.2 Opening the cover WARNING The cover (Fig. 250/1) protects the rotating metering devices. The cover should only be opened for setting and repair work. After the setting work, close the cover and allow the lock to engage. 1.
Page 204: Installations
Maintenance and repairs 12.5 Installations 12.5.1 Shutdown of the implement over a long period of time Before parking the implement for a longer period of time  Ablagetiefe auf „0“ stellen (nur Aufbausämaschinen mit Doppelscheibenscharen TwinTeC, siehe Kapitel „Adjusting and checking the seed placement depth“, Seite 158. ...
Page 205: Adjusting The Tramline Control
Maintenance and repairs 12.5.2 Adjusting the tramline control Each metering wheel (Fig. 253/1) has a hexagon socket screw (Fig. 253/2). When the hexagon socket screw latches into the groove of the seeding shaft (SS), the metering wheel is driven by the seeding shaft. Fig.
Page 206 Maintenance and repairs Installation position The metering wheel (1) is coupled with the seeding shaft gear wheel (2) Lay shaft gear wheel (3) in parking posi- tion The seeding shaft (SS) is driving the me- tering wheel (1) The lay shaft (LS) is driving the metering wheel (1) ...
Page 207: 12.5.2.1 Folding Down The Lay Shaft
Maintenance and repairs 12.5.2.1 Folding down the lay shaft 1. Switch off the control terminal. 2. Open the cover, see section 12.4.2, page 203. The lay shaft bearings (Fig. 256/2) keep the lay shaft (Fig. 256/1) in work- ing position. Fig.
Page 208: 12.5.2.2 Folding Up The Lay Shaft
Maintenance and repairs 12.5.2.2 Folding up the lay shaft 1. Fold up the lay shaft (Fig. 258/1). 2. Mesh together the gear wheel pairings (Fig. 258/2) of the drive spur gear on the seeding shaft with the spur gear of the wrap spring clutch.
Page 209: 12.5.2.3 Setting The Tramline Track Width
Maintenance and repairs 12.5.2.3 Setting the tramline track width If not ordered otherwise, the track width (Fig. 260/a) of the tramline is set to 1.80 m. Fig. 260 If the track width should be changed, the old tramline metering wheels (Fig. 261/1) must be converted to metering wheels and old metering wheels to tramline metering wheels, depending on the required track width.
Page 210: 12.5.2.4 Setting The Tramline Wheelmark Width
Maintenance and repairs 12.5.2.4 Setting the tramline wheelmark width Unless ordered otherwise, the wheelmark width (Fig. 262/c) is created by switching off 3 adjacent tramline metering wheels. A maximum of 5 tramline metering wheel can be switched off on each side of the implement. Fig.
Page 211: 12.5.2.5 Conversion Of A Metering Wheel To A Tramline Metering Wheel
Maintenance and repairs 12.5.2.5 Conversion of a metering wheel to a tramline metering wheel Each tramline metering wheel (Fig. 264/1) is connected to the seeding shaft with a gear wheel (Fig. 264/2). The gear wheel (Fig. 264/2) is driv- en by a gear wheel (Fig. 264/3) on the lay shaft. This section describes the conversion of a me- tering wheel to a tramline metering wheel.
Page 212 Maintenance and repairs For quick installation, the gear wheels (Fig. 267/1) on the seeding shaft have two parts. Screw the two halves of the gear wheel (Fig. 267/2) onto the seeding shaft with 2 bolts (Fig. 267/3) and couple with the tramline metering wheel (Fig.
Page 213: 12.5.2.6 Conversion Of A Tramline Metering Wheel To A Metering Wheel
Maintenance and repairs 12.5.2.6 Conversion of a tramline metering wheel to a metering wheel The gear wheels on the lay shaft drive the gear wheels of the tramline metering wheels. If a tramline metering wheel should be converted to a metering wheel, the gear wheel pairing on the lay shaft and on the seeding shaft are removed.
Page 214: Conversion Of A Tramline Metering Wheel To A Metering Wheel By Removing The Gear Wheel Pairing From The Lay Shaft And Seeding Shaft
Maintenance and repairs 12.5.2.8 Conversion of a tramline metering wheel to a metering wheel by removing the gear wheel pairing from the lay shaft and seeding shaft 1. Fold down the lay shaft see section 12.5.2.1, page 207. 2. Remove the gear wheel pairing (Fig. 272/1) on the lay shaft and on the seeding shaft.
Page 215: Changing The Metering Wheel
Maintenance and repairs 12.5.3 Changing the metering wheel This section describes the changing of fine and coarse metering wheels for bean wheels and vice- versa. The changing of the metering wheels depends on the seeding shaft drive and is described in 2 sections: ...
Page 216 Maintenance and repairs Do not adjust the hexagon socket screw (Fig. 277/1) of the metering wheels. They have a slight circum- ferential backlash in the seeding shaft groove. The tramline metering wheels can rotate freely on the seeding shaft. Fig. 277 Removing the right half of the seeding shaft 4.
Page 217 Maintenance and repairs 6. Pull the seeding shaft half (Fig. 280/1) out of the right implement side part. Fig. 280 Removing the left half of the seeding shaft 7. Remove the bolt (Fig. 281/1). The bolt secures the left half of the seeding shaft axially.
Page 218 Maintenance and repairs Changing the metering wheels in the seed housings 9. Remove the cleaning flaps (Fig. 283/1). 9.1 The cleaning flap is released when pressing on the raised surface (see ar- row). 10. Change the metering wheels in the seed housings.
Page 219 Maintenance and repairs The fine and bean metering wheel are illustrated (Fig. 285). Fig. 285 Installing the seeding shaft 11. The seeding shaft is installed in the reverse sequence. 12. Check that the hexagon socket screws (Fig. 286/1) of the metering wheels is properly seated.
Page 220: 12.5.3.2 Changing The Metering Wheel - Seeding Shaft Drive With An Electric Motor
Maintenance and repairs 12.5.3.2 Changing the metering wheel - Seeding shaft drive with an electric motor This section describes the changing of the metering wheels from fine and coarse metering wheels to bean metering wheels and vice versa, when the seeding shaft is driven by an electric motor. 1.
Page 221 Maintenance and repairs 4. Open the function flap see section 12.4.1, page 202. 5. Remove the drive chain (Fig. 289). 5.1 Release the chain tensioner. 5.2 Remove the drive chain. Fig. 289 Do not adjust the hexagon socket screw (Fig. 290/1) of the metering wheels.
Page 222 Maintenance and repairs Removing the seeding shaft half that is driven via the coupling 6. Two adjustment rings rest closely on a seed housing. Thus, they secure the right half of the seeding shaft axially. Loosen the hexagon socket screws (Fig. 291/1) of the adjustment rings.
Page 223 Maintenance and repairs Removing the seeding shaft half that is driven by the electric motor 9. Loosen the hexagon socket screw (Fig. 294/1) of the tensioning bearing. Fig. 294 10. Pull the seeding shaft half (Fig. 295/1) out of the implement side part. Fig.
Page 224 Maintenance and repairs Changing the metering wheels in the seed housings 11. Remove the cleaning flaps (Fig. 296/1). 11.1 The cleaning flap is released when pressing on the raised surface (see ar- row). 12. Change the metering wheels in the seed housings.
Page 225 Maintenance and repairs Installing the seeding shaft 13. The seeding shaft is installed in the reverse sequence. 14. Check that the hexagon socket screws (Fig. 299/1) of the metering wheels is properly seated. Important: The hexagon socket screws (Fig. 299/1) of the metering wheels have a slight circum- ferential backlash in the seeding shaft groove.
Page 226: Extending The Range Of The Vario Gearbox
Maintenance and repairs 12.5.4 Extending the range of the Vario gearbox The installation position of the roller chain is marked with the numbers Z16 and Z34, see Fig. 300. roller chain runs either on chain wheel Z16 or chain wheel Z34. For certain spread rates, the double chain wheel Z16/34 can be replaced by a double chain wheel Z16/50.
Page 227: Extending The Range Of The Vario Gearbox By Moving The Double Chain Wheel On The Drive Shaft
Maintenance and repairs 2. Remove the safety pin for the tube (Fig. 302/1). 3. Relieve the roller chain (Fig. 302/2). Fig. 302 3.1 Hold onto the shaft with the spring pin (Fig. 303/1). 3.2 Pull the spring-loader lever (Fig. 303/2) forward until the pin (Fig.
Page 228: Extending The Range Of The Vario Gearbox By Replacing The Double Chain Wheel With A Double Chain Wheel With A Different Number Of Cogs
Maintenance and repairs 12.5.4.2 Extending the range of the Vario gearbox by replacing the double chain wheel with a double chain wheel with a different number of cogs 5. Loosen the hexagon socket screw of the eccentric disc (Fig. 305/1). 6.
Page 229 Maintenance and repairs Assembly 11. Put on the roller chain (Fig. 308/1). Fig. 308 12. Turn the shaft with the spring pin (Fig. 309/1) counterclockwise. 13. With the spring-loaded lever (Fig. 309/2), engage the pin (Fig. 309/3) in one of the 3 holes, depending on the active gear wheel.
Page 230: Workshop Work
Maintenance and repairs 12.6 Workshop work WARNING The work described in the Repairs section may only be performed by a specialist workshop. 12.6.1 Checking the hydraulic hose lines Adhere to the inspection intervals, see section "Maintenance schedule", page 191. Check the hydraulic hose lines and fix any defects (specialist workshop): ...
Page 231: 12.6.1.1 Safety When Working On Hydraulic Hose Lines
When installing or removing hydraulic hose lines, observe the following safety instructions:  Only a specialist workshop may perform work on the hydraulic system.  Use only genuine AMAZONE hydraulic hose lines!  Ensure cleanliness.  As a matter of principle, you must install the hydraulic hose lines such that, in all implement situa- tions, ...
Page 232: Checking And Readjusting The Twintec Disc Bearings
Maintenance and repairs 12.6.2 Checking and readjusting the TwinTeC disc bearings Adhere to the inspection intervals, see section "Maintenance schedule", page 191. 12.6.2.1 Checking the TwinTeC disc bearings The seeding discs (Fehler! Verweisquelle konnte nicht gefunden werden./1) touch slightly. The disc bearings are properly adjusted if when turning one disc manually, the second disc also turns and both discs rotate smoothly.
Page 233 Maintenance and repairs 4. Remove/add spacer discs (Fehler! Verweisquelle konnte nicht gefunden werden./5) as required. Push the spacer discs that are not required (Fehler! Verweisquelle konnte nicht gefunden werden./5) onto the central bolt (Fehler! Verweisquelle konnte nicht gefunden werden./3), since the length of the threaded hole for the central bolt is limited. 5.
Page 234: Checking / Replacing The Twintec Inner Scraper
Maintenance and repairs 12.6.3 Checking / replacing the TwinTeC inner scraper Adhere to the inspection intervals, see section "Maintenance schedule", page 191. Checking the inner scraper Check the inner scraper (Fehler! Verweisquelle konnte nicht gefunden werden./1) for wear. Replace the inner scraper if worn. Replacing the inner scraper It is not necessary to remove the seed line and the seeding discs.
Page 235: Checking / Replacing The Twintec Baffle Lip
Maintenance and repairs 12.6.4 Checking / replacing the TwinTeC baffle lip Adhere to the inspection intervals, see section "Maintenance schedule", page 191. Checking the baffle lip Check the baffle lip (Fehler! Verweisquelle konnte nicht gefunden werden./1) for wear. Replace worn baffle lips. Replacing the baffle lip 1.
Page 236: 12.6.4.1 Installation Instruction: Removing The Twintec Seed Line
Maintenance and repairs 12.6.4.1 Installation instruction: Removing the TwinTeC seed line The seed line is inserted in the rotation lock (Fehler! Verweisquelle konnte nicht gefunden werden./1) and is fastened with a bolt. It is not necessary to dismount the seeding discs to remove the seed line.
Page 237: Oils And Greases
Maintenance and repairs 12.7 Oils and greases Hydraulic oil  Keep out of the reach of children  May not enter the ground or water  Dispose of properly. 12.7.1 Lubricants for grease nipples and grease guns Lubricate using a lithium-saponified multi-purpose grease with EP additives: Company Lubricant designation ARAL...
Page 238: Bolt Tightening Torques
Maintenance and repairs 12.8 Bolt tightening torques The tightening torques listed in this table do not apply for coated bolts. If coated bolts are fitted, you can find the tightening torques beside the instruction. 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12...
Page 239: Hydraulic Diagram
Hydraulic diagram Hydraulic diagram 13.1 Cataya 3000 Special hydraulic diagram with and without ISOBUS system Fig. 321/… Description 0010 Tractor 0020 Green 4 marking 0030 Green 3 marking 0040 Yellow 1 marking 0060 Green 1 marking 0130 Coulter pressure throttle...
Page 240 Hydraulic diagram Fig. 321 Cataya Special BAH0109-1 02.21...
Page 243 H. DREYER SE & Co. KG Postfach 51 Tel.: + 49 (0) 5405 501-0 D-49202 Hasbergen-Gaste email: amazone@amazone.de Germany http:// www.amazone.de...

Amazone Cataya 3000 Special Operating Manual

1 User Information

2 General Safety Instructions

3 Loading and Unloading the Implement Upon Delivery

4 Product Description

5 Structure and Function

6 Initial Operation

7 Coupling and Uncoupling the Implement

8 Settings

9 Transportation

10 Use of the Implement

11 Faults

12 Maintenance and Repairs

13 Hydraulic Diagram

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Summary of Contents for Amazone Cataya 3000 Special